Patent Grant
11099506
This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2017-135675, filed on Jul. 11, 2017, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
This disclosure relates to a sheet conveying device, a fixing device incorporating the sheet conveying device, and an image forming apparatus incorporating the sheet conveying device.
Various types of image forming apparatuses are known to include a fixing member that contacts a recording medium being conveyed, so as to fix an image formed on the recording medium to the recording medium. Such image forming apparatuses are also known to include a member to shift a passing position located along a width direction that is perpendicular to a conveying direction of the recording medium toward the fixing member, each time a predetermined amount of recording media is conveyed.
As an example, a known image forming apparatus includes a configuration to prevent concentration of scratches on the edge of the fixing member on a specific portion, due to shift of the passing position of the recording medium and continuous contact of an edge portion at a lateral end of the recording medium to the specific portion of the fixing member.
At least one aspect of this disclosure provides a sheet conveying device including a sheet contacting body and a lateral relative position shifting body. The sheet contacting body is configured to contact a sheet to be conveyed. The lateral relative position shifting body is configured to shift a passing position of the sheet being conveyed toward the sheet contacting body, in a width direction perpendicular to a sheet conveying direction and a relative position to the sheet contacting body, each time the sheet is conveyed by a number of sheets based on a setting. The setting of the number of sheets varies based on information of the sheet.
Further, at least one aspect of this disclosure provides an image forming apparatus including an image forming device and the above-described sheet conveying device. The image forming device is configured to form an image on a sheet. The sheet conveying device is configured to convey the sheet.
Further, at least one aspect of this disclosure provides a fixing device including a fixing body and the above-described sheet conveying device. The fixing body is configured to contact a sheet being conveyed and having an image formed thereon and to fix the image to the sheet. The sheet contacting is the fixing body.
An exemplary embodiment of this disclosure will be described in detail based on the following figured, wherein:
It will be understood that if an element or layer is referred to as being “on”, “against”, “connected to” or “coupled to” another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on”, “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. Like numbers referred to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements describes as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.
Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layer and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
The terminology used herein is for describing particular embodiments and examples and is not intended to be limiting of exemplary embodiments of this disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Descriptions are given, with reference to the accompanying drawings, of examples, exemplary embodiments, modification of exemplary embodiments, etc., of an image forming apparatus according to exemplary embodiments of this disclosure. Elements having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted. Elements that do not demand descriptions may be omitted from the drawings as a matter of convenience. Reference numerals of elements extracted from the patent publications are in parentheses so as to be distinguished from those of exemplary embodiments of this disclosure.
This disclosure is applicable to any image forming apparatus, and is implemented in the most effective manner in an electrophotographic image forming apparatus.
In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes any and all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of this disclosure are described.
Descriptions are given of an example applicable to a sheet conveying device, a fixing device incorporating the sheet conveying device and an image forming apparatus incorporating the sheet conveying device.
It is to be noted that elements (for example, mechanical parts and components) having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted.
Now, a description is given of an electrophotographic image forming apparatus 100 for forming images by electrophotography, according to an embodiment of this disclosure. It is to be noted that, hereinafter, the electrophotographic image forming apparatus 100 is referred to as the image forming apparatus 100.
The image forming apparatus 100 may be a copier, a facsimile machine, a printer, a multifunction peripheral or a multifunction printer (WP) having at least one of copying, printing, scanning, facsimile, and plotter functions, or the like. According to the present example, the image forming apparatus 100 is an electrophotographic copier that forms toner images on recording media by electrophotography.
It is to be noted in the following examples that: the term “image forming apparatus” indicates an apparatus in which an image is formed on a recording medium such as paper, OHP (overhead projector) transparencies, OHP film sheet, thread, fiber, fabric, leather, metal, plastic, glass, wood, and/or ceramic by attracting developer or ink thereto; the term “image formation” indicates an action for providing (i.e., printing) not only an image having meanings such as texts and figures on a recording medium but also an image having no meaning such as patterns on a recording medium; and the term “sheet” is not limited to indicate a paper material but also includes the above-described plastic material (e.g., a OHP sheet), a fabric sheet and so forth, and is used to which the developer or ink is attracted. In addition, the “sheet” is not limited to a flexible sheet but is applicable to a rigid plate-shaped sheet and a relatively thick sheet.
Further, size (dimension), material, shape, and relative positions used to describe each of the components and units are examples, and the scope of this disclosure is not limited thereto unless otherwise specified.
Further, it is to be noted in the following examples that: the term “sheet conveying direction” indicates a direction in which a recording medium travels from an upstream side of a sheet conveying path to a downstream side thereof; the term “width direction” indicates a direction basically perpendicular to the sheet conveying direction.
The image forming apparatus 100 further includes a sheet feed passage 30, a pre-transfer sheet conveyance passage 31, a bypass sheet feed passage 32, a bypass tray 33, a pair of registration rollers 34, a sheet conveyance belt unit 35, a fixing device 40, a conveyance direction switching device 50, a sheet ejection passage 51, a pair of sheet output rollers 52, and a sheet output tray 53. The image forming apparatus 100 further includes two optical writing devices 1YM and 1CK, a primary transfer unit 60, a secondary transfer unit 78, a first sheet container 101 and a second sheet container 102.
The four image forming units 2Y, 2M, 2C and 2K include drum-shaped photoconductors 3Y, 3M, 3C and 3K that function as latent image bearers, respectively. Each of the first sheet container 101 and the second sheet container 102 contains a sheet bundle of sheets P that function as recording media. The bundle of sheets P includes a sheet P that functions as a recording sheet. The first sheet container 101 includes a first sheet feed roller 101a and the second sheet container 102 includes a second sheet feed roller 102a. As a selected one of the first sheet feed roller 101a and the second sheet feed roller 102a is driven and rotated, an uppermost sheet P placed on top of the sheet bundle is fed toward a sheet feed passage 30.
The image forming apparatus 100 includes a housing in which parts and components for image formation are contained. A bypass tray 33 is disposed openably and closably on a right side of the housing of the image forming apparatus 100 in
Each of the optical writing devices 1YM and 1CK includes a laser diode, a polygon mirror, various lenses, and so forth. Based on image data that is optically read by a scanner disposed outside the housing of the image forming apparatus 100 or image data output from a personal computer disposed outside the image forming apparatus 100, each of the optical writing devices 1YM and 1CK emits laser light from a laser diode to optically scan the photoconductors 3Y, 3M, 3C and 3K of the image forming units 2Y, 2M, 2C and 2K, respectively. Specifically, respective drive devices drive and rotate the photoconductors 3Y, 3M, 3C and 3K of the image forming units 2Y, 2M, 2C and 2K, respectively, in a counterclockwise direction in
The optical writing device 1YM emits laser light beams to the photoconductor 3Y for forming yellow image and the photoconductor 3M for forming magenta image by deflecting the laser light beams in an axial direction of rotation of the photoconductors 3Y and 3M. Accordingly, respective surfaces of the photoconductors 3Y and 3M are optically scanned and irradiated. Accordingly, an electrostatic latent image based on yellow image data is formed on the photoconductor 3Y and an electrostatic latent image based on magenta image data is formed on the photoconductor 3M.
The optical writing device 1CK emits laser light beams to the photoconductor 3C for forming cyan image and the photoconductor 3K for forming black image by deflecting the laser light beams in an axial direction of rotation of the photoconductors 3C and 3K, respectively. Accordingly, respective surfaces of the photoconductors 3C and 3K are optically scanned and irradiated. Accordingly, an electrostatic latent image based on cyan image data is formed on the photoconductor 3C and an electrostatic latent image based on black image data is formed on the photoconductor 3K.
Each of the image forming units 2Y, 2M, 2C and 2K also includes various image forming components disposed around each of the photoconductors 3Y, 3M, 3C and 3K. Each of the photoconductors 3Y, 3M, 3C and 3K and the various image forming components are supported by a common supporting body (i.e., each of the image forming units 2Y, 2M, 2C and 2K) as a single unit. According to this configuration, each image forming unit 2 including each photoconductor 3 and various image forming components is attached to or detached from the housing of the image forming apparatus 100 integrally. The image forming units 2Y, 2M, 2C and 2K have respective configurations identical to each other except the colors of toners, and therefore are occasionally described without suffixes indicating the toner colors, which are Y, M, C, and K.
The image forming unit 2 (i.e., the image forming units 2Y, 2M, 2C and 2K) includes the photoconductor 3 (i.e., the photoconductors 3Y, 3M, 3C and 3K) and a developing device 4 (i.e., developing devices 4Y, 4M, 4C and 4K) that develops an electrostatic latent image formed on a surface of the photoconductor 3 into a visible toner image.
The image forming unit 2 further includes a charging device 5 (i.e., charging devices 5Y, 5M, 5C and 5K) that uniformly charges a surface of the photoconductor 3 that is rotated by the drive device.
The image forming unit 2Y further a drum cleaning device 6 (i.e., drum cleaning devices 6Y, 6M, 6C and 6K). The drum cleaning device 6 removes transfer residual toner remaining on the surface of the photoconductor 3 after the photoconductor 3 has passed the primary transfer nip region and cleans the surface of the photoconductor 3.
The photoconductor 3 is manufactured by a hollow tube made of aluminum, for example, with a drum shaped body covered by an organic photoconductive layer having photosensitivity. It is to be noted that the photoconductors 3Y, 3M, 3C, and 3K may include an endless belt instead of a drum.
The developing device 4 (i.e., the developing devices 4Y, 4M, 4C and 4K) includes a developing sleeve and a magnet roller. The developing sleeve is a tubular-shaped rotatable non-magnetic body. The magnet roller is fixed to the developing sleeve, on an inner surface of a hollow of the developing sleeve, in such a way as not to rotate together with the developing sleeve. Due to magnetic force generated by the magnet roller, an electrostatic latent image formed on the photoconductor 3 is developed into a visible toner image by a two-component developer, including magnetic carrier particles and non-magnetic toner, borne on the surface of the developing sleeve. Hereinafter, the two-component developer is simply referred to as “developer”.
Yellow, magenta, cyan, and black toners stored in respective toner bottles 103Y, 103M, 103C and 103K are supplied appropriately by respective toner supplying devices to the developing devices 4Y, 4M, 4C and 4K, respectively. The developing device 4 includes a toner concentration sensor that functions as a toner concentration detector. The toner concentration sensor detects the permeability of the developer due to the magnetic carrier particles. A controller 400 controls driving of each toner supplying device based on a comparison obtained by an output value from the toner concentration sensor and an output value of a target output value that is a target toner concentration value, from the toner concentration sensor. Accordingly, the toner concentration of the developer is set to fall in a constant range, which is from 4 wt % to 9 wt %, for example.
The drum cleaning device 6 scrapes off transfer residual toner from the surface of the photoconductor 3 by a cleaning blade made by polyurethane rubber, while the cleaning blade is in contact with the photoconductor 3. It is to be noted that the drum cleaning device 6 is not limited thereto. This disclosure is applied to a drum cleaning device having a different configuration. In order to enhance the cleaning performance, the drum cleaning device 6 further includes a fur brush that has a rotary body in addition to the cleaning blade. The fur brush is also disposed in contact with the photoconductor 3. This fur brush scrapes a solid lubricant into powder and applies the lubricant powder to the surface of the photoconductor 3.
An electric discharging lamp is disposed above the photoconductor 3. The electric discharging lamp is also a part of the image forming unit 2. Further, the electric discharging lamp optically emits light to the surface of the photoconductor 3 to remove electricity from the surface of the photoconductor 3 after the photoconductor 3 has passed a position opposed to the drum cleaning device 6. The discharged surface of the photoconductor 3 is uniformly charged by the charging device 5. Then, a corresponding one of the above-described optical writing devices 1YM and 1CK starts optical scanning. It is to be noted that the charging device 5 rotates while receiving the charging bias from a power source. Instead of this configuration, the charging device 5 may employ a scorotron charging system in which a charging operation is performed without contacting the photoconductor 3.
The primary transfer unit 60 is disposed below the four image forming units 2Y, 2M, 2C and 2K. The intermediate transfer belt 61 that functions as an image bearer is stretched in a tensioned condition by multiple rollers (i.e., rollers 63, 67, 69 and 70 and a secondary transfer bias roller 68). While contacting the photoconductors 3Y, 3M, 3C and 3K, the intermediate transfer belt 61 is moved endlessly in a counterclockwise direction as indicated by arrow A in
In the vicinity of each of the primary transfer nip regions, the primary transfer roller 62 (i.e., the primary transfer rollers 62Y, 62M, 62C and 62K) are disposed in contact with an inner loop of the intermediate transfer belt 61 to press the intermediate transfer belt 61 against the photoconductor 3 (i.e., the photoconductors 3Y, 3M, 3C and 3K), respectively. A primary transfer power source applies respective primary transfer biases to the primary transfer rollers 62Y, 62M, 62C and 62K. With this action, respective primary transfer electric fields are formed in the respective primary transfer nip regions for yellow, magenta, cyan and black toner images, so that the yellow, magenta, cyan and black toner images formed on the photoconductors 3Y, 3M, 3C and 3K, respectively, are electrostatically transferred onto the intermediate transfer belt 61.
Along with the endless movement of the intermediate transfer belt 61 in the clockwise direction A in
A secondary transfer unit 78 is disposed below the intermediate transfer belt 61 in
The secondary transfer belt 77 of the secondary transfer unit 78 is wound around the grounding driven roller 72 and the intermediate transfer belt 61 of the primary transfer unit 60 is wound around the secondary transfer bias roller 68. The secondary transfer belt 77 at a contact portion contacting the grounding driven roller 72 is pressed against the intermediate transfer belt 61 at a contact portion contacting the secondary transfer bias roller 68. Thus, a secondary transfer nip region is formed in a portion in which the secondary transfer belt 77 and the intermediate transfer belt 61 contact each other. A secondary transfer bias that is output from a secondary transfer power source is applied to the secondary transfer bias roller 68 disposed at an inner side of the endless loop of the intermediate transfer belt 61. By contrast, the grounding driven roller 72 disposed at an inner side of the endless loop of the secondary transfer belt 77 is grounded. Accordingly, a secondary transfer electric field is formed in the secondary transfer nip region.
The pair of registration rollers 34 is disposed on the right side of the secondary transfer nip region in
After passing through the secondary transfer nip region, secondary transfer residual toner that has not been transferred onto the sheet P remains on the front surface of the intermediate transfer belt 61. An intermediate transfer belt cleaning device 75 provided to the primary transfer unit 60 removes the secondary transfer residual toner from the front surface of the intermediate transfer belt 61.
After passing through the secondary transfer nip region, the sheet P is separated from the intermediate transfer belt 61 and the secondary transfer belt 77 to be conveyed toward the sheet conveyance belt unit 35. The sheet conveyance belt unit 35 includes a transfer belt 36 having an endless loop, a sheet conveying drive roller 37, and a sheet conveying driven roller 38. In the sheet conveyance belt unit 35, while being stretched in a tensioned condition by the sheet conveying drive roller 37 and the sheet conveying driven roller 38, the transfer belt 36 is moved endlessly in the counterclockwise direction as indicated by arrow C in
The fixing device 40 includes a fixing belt 41 having an endless loop and a pressure roller 44. The fixing belt 41 and the pressure roller 44 contact to form a fixing nip region therebetween, into which the sheet P is held in the fixing device 40. Due to application and heat, the toner image formed on the sheet P is fixed to the sheet P.
The toner image is transferred onto a first face of the sheet P in the secondary transfer nip region and is fixed to the first face of the sheet P in the fixing device 40. Thereafter, the sheet P is conveyed toward the conveyance direction switching device 50. The image forming apparatus 100 according to the present embodiment of this disclosure further includes the conveyance direction switching device 50, a re-entry passage 54, a switchback passage 55 and a post-switchback passage 56. The conveyance direction switching device 50 switches a route of conveyance of the sheet P after the sheet P is output from the fixing device 40, between the sheet ejection passage 51 and the re-entry passage 54.
Specifically, when performing a print job in a single-side printing mode in which an image is formed on a single side, i.e., the first face of the sheet P, the conveyance direction switching device 50 selects the route of conveyance of the sheet P to the sheet ejection passage 51. According to the setting, the sheet P having the image on the first face is conveyed toward the pair of sheet output rollers 52 via the sheet ejection passage 51 to be ejected to the sheet output tray 53 that is attached to an outside of the image forming apparatus 100.
Further, when performing a print jot in a duplex printing mode in which respective images are formed on both sides, i.e., the first face and a second face of the sheet P, after the sheet P having fixed images on both first and second faces is conveyed from the fixing device 40, the conveyance direction switching device 50 also selects the route of conveyance of the sheet P to the sheet ejection passage 51. According to the setting, the sheet P having images on both first and second faces is conveyed and ejected to the sheet output tray 53.
By contrast, when performing a print job in the duplex printing mode, after the recording sheet P having a fixed image on the first face alone is conveyed from the fixing device 40, the conveyance direction switching device 50 selects a route of conveyance of the recording sheet P to the re-entry passage 54. The re-entry passage 54 is connected to the switchback passage 55. The sheet P conveyed to the re-entry passage 54 enters the switchback passage 55. Consequently, when the entire region of the sheet P in the sheet conveying direction enters the switchback passage 55, the route of conveyance of the sheet P is reversed, so that the sheet P is switched back in the reverse direction.
The switchback passage 55 is connected to the post-switchback passage 56 as well as the re-entry passage 54. The sheet P that has been switched back in the reverse direction enters the post-switchback passage 56. At this time, the faces of the sheet P are reversed. Consequently, the reversed sheet P is conveyed to the secondary transfer nip region again via the post-switchback passage 56 and the sheet feed passage 30. A toner image is transferred onto the second face of the sheet P in the secondary transfer nip region. Thereafter, the sheet P is conveyed to the fixing device 40 so as to fix the toner image to the second face of the sheet P. Then, the sheet P passes through the conveyance direction switching device 50, the sheet ejection passage 51, and the pair of sheet output rollers 52 before being ejected on the sheet output tray 53.
The fixing device 40 illustrated in
The heat roller 43 is a heater that is a rotary body including a fixing heater 45. The fixing roller 42 is a rotary body that functions as a fixing nip forming body to stretch the fixing belt 41 together with the heat roller 43.
In the fixing device 40, the pressure roller 44 is disposed below the fixing roller 42. The pressure roller 44 is disposed facing the fixing roller 42 with the fixing belt 41 interposed therebetween. The pressure roller 44 is pressed against the fixing roller 42 via the fixing belt 41 by a pressing mechanism.
The fixing heater 45 that functions as a heat source is disposed inside the heat roller 43, so that the heat roller 43 is heated by the fixing heater 45. Consequently, the fixing belt 41 is heated by the heat roller 43. The fixing belt 41 is rotated along with rotation of the fixing roller 42 driven by a driving mechanism. The pressure roller 44 is rotated by rotation of the fixing belt 41, in the counterclockwise direction as indicated by arrow E in
The surface temperature of the fixing belt 41 is detected by temperature detecting element such as a known temperature sensor. A known temperature control unit controls the fixing heater 45 to adjust the surface temperature of the fixing belt 41 to be a predetermined temperature, based on the output value of the temperature detecting element. As an example of control of the fixing heater 45, an ON/OFF control or a PID (proportional integral differential) control is used.
The sheet P having an unfixed toner image thereon is conveyed along an entrance guide plate 47 to the fixing device 40 as indicated by arrow α in
The fixing device 40 includes a refresh roller 46 that slides on the surface of the fixing belt 41. When image formation is performed, the refresh roller 46 is disposed not to contact the fixing belt 41.
Then, after a constant amount of sheets P has been conveyed, in other words, after the end of a print job, the refresh roller 46 comes to contact the fixing belt 41.
As illustrated in
The web take-up shaft 11a is driven and rotated in a direction indicated by arrow G1 in
In a case in which, an image with a large toner adhesion amount on the surface of a sheet P having a width wider or greater than the maximum sheet feed width (hereinafter, occasionally referred to as a “wide width sheet P”) was output after some sheets P having a width narrower or smaller than the maximum sheet feed width (hereinafter, occasionally referred to as a “narrow width sheet P”) had been fed, the following failure have occurred. Specifically, in the width direction perpendicular to a sheet conveying direction of the sheet P (as indicated by arrow “α”), the image in the area in which both ends of some narrow width sheets P have passed has the fixing ability different from the other area of the image, and therefore there had been a case in which defect images having failure such as gloss streaks occurred.
These gloss streaks have occurred based on the following reasons. When a number of narrow width sheets P that is beyond a predetermined number and is narrower in the width direction than the maximum sheet feed width is fed, sliding traces are repeatedly formed at the same positions of the fixing belt 41 in the width direction due to respective burrs at both lateral ends of the narrow width sheets P. By repeated forming the sliding traces at the same positions, edge scratches are generated. As a result, the image fixed at the positions having the edge scratches is generated as the gloss streaks 12 on an output image.
As illustrated in
Further, by pressing the refresh roller 46 against the fixing roller 42 via the fixing belt 41, the sliding traces formed on the surface of the fixing belt 41 due to the burrs at both lateral ends of the sheet P can be fixed and repaired. Accordingly, the gloss streaks 12 as illustrated in
Regarding the rotation speed of the refresh roller 46 in the fixing device 40 according to the present embodiment, the surface moving speed of the refresh roller 46 is set to be three (3) to six (6) times faster than the surface moving speed of the fixing belt 41. This setting of the surface moving speed of the refresh roller 46 is appropriate to fix and repair the edge scratches of the fixing belt 41.
If the surface moving speed of the refresh roller 46 is less than three times, sufficient polishing of the fixing belt 41 is not achieved. By contrast, if the surface moving speed of the refresh roller 46 exceeds six times, it is likely that the surface life of the fixing belt 41 is reduced. By contrast, by setting the surface moving speed of the refresh roller 46 to be three to six times faster than the surface moving speed of the fixing belt 41, the sliding traces on the fixing belt 41 are removed by polishing and, at the same time, a reduction in the service life of the fixing belt 41 is restrained.
In the fixing device 40, when the refresh roller 46 slides on the fixing belt 41, the pressure roller 44 is pressed against the fixing belt 41 in the pressing state. According to this configuration, slipping of the fixing belt 41 due to sliding of the refresh roller 46 thereon is prevented.
Further, as illustrated in
As an example of a sheet shifting body such as the sheet shifting device 200 to cause the sheet P held by the rollers of the pair of registration rollers 34 to shift in the width direction, a known sheet shifting device such as a sheet feed position shifting mechanism may be employed.
Now, a description is given of the sheet shifting device 200 having the configuration similar to the comparative sheet feed position shifting mechanism.
In the comparative sheet feed position shifting mechanism, a pair of shift rollers shifts to the right side direction relative to a home position thereof. By contrast, in the sheet shifting device 200 according to the present embodiment, the pair of registration rollers 34 that functions as a pair of shift rollers shifts and moves to both the left side direction and the right side direction relative to the home position.
The secondary transfer nip region is defined by the intermediate transfer belt 61 and the secondary transfer belt 77.
The angular displacement correcting mechanism 202 corrects angular displacement of the sheet P conveyed through the pre-transfer sheet conveyance passage 31 before the sheet P enters the sheet shifting device 200. At the same time, the angular displacement correcting mechanism 202 aligns the sheet P (i.e., performs a lateral registration of the sheet P) in the width direction (i.e., the direction β) perpendicular to a sheet feeding direction (i.e., the direction α).
“WP max” in
The pair of angular feed rollers 222 is disposed upstream from the alignment plate 221 in the sheet feeding direction (i.e., the direction α1). The angular displacement correcting mechanism 202 includes an angular feed roller pair driving mechanism to drive and rotate the pair of angular feed rollers 222. The angular displacement correcting mechanism 202 includes an angular feed roller pair contact and separation mechanism to change the states of the two rollers (i.e., an upper roller and a lower roller) of the pair of angular feed rollers 222 between a contact state in which the two rollers of the pair of angular feed rollers 222 are in contact with each other with a predetermined nip pressure and a separation state in which the two rollers of the pair of angular feed rollers 222 are separated from each other. The angular feed roller pair driving mechanism and the angular feed roller pair contact and separation mechanism are controlled by the controller 400.
The pair of angular feed rollers 222 is disposed with the rotational axis thereof at an angle to the sheet feeding direction (i.e., the direction α1) such that the sheet P being conveyed through the pre-transfer sheet conveyance passage 31 is held and conveyed toward the regulating face 221a of the alignment plate 221. According to this configuration, the sheet P is conveyed by the pair of angular feed rollers 222 at a certain angle in a direction indicated by arrow “α2” toward the alignment plate 221. The nip pressure of the pair of angular feed rollers 222 is set to be relatively smaller such that the sheet P being conveyed while being held by the pair of angular feed rollers 222 can slip on the surface of the pair of angular feed rollers 222. Therefore, even when the sheet P is conveyed from the pre-transfer sheet conveyance passage 31 at a certain angle, the sheet P moves while rotating along the regulating face 221a of the alignment plate 221, so as to correct the angular displacement of the sheet P. Further, the sheet P is aligned in the width direction.
After having been corrected by the angular displacement correcting mechanism 202 and aligned in the width direction, the sheet P reaches to be held in a nip region of the pair of registration rollers 34 of the sheet shifting device 200 (i.e., a shifting roller nip region NS in
The controller 400 controls the angular feed roller pair contact and separation mechanism to separate the upper and lower rollers of the pair of angular feed rollers 222 at a time at which the leading end of the sheet P reaches to be held by the pair of registration rollers 34.
The time at which the leading end of the sheet P is held by the pair of registration rollers 34 is calculated by the conveying speed and size (i.e., the dimension in the sheet conveying direction) of the sheet P.
Alternatively, a sensor may be disposed to detect that the leading end of the sheet P is held by the pair of registration rollers 34. In this configuration, the controller 400 controls the angular feed roller pair contact and separation mechanism based on a sheet detection signal that is input by the sensor to separate the upper and lower rollers of the pair of angular feed rollers 222.
Due to separation of the two rollers of the pair of angular feed rollers 222, the sheet P is released from the pair of angular feed rollers 222. Accordingly, it is prevented that a movement of the sheet P in the width direction β in the sheet shifting device 200 that is disposed downstream from the pair of angular feed rollers 222 in the sheet feeding direction α is hindered by the pair of angular feed rollers 222.
The sheet shifting device 200 is disposed upstream from the secondary transfer nip region in the sheet feeding direction and receives the sheet P after the angular displacement correcting mechanism 202 has corrected the angular displacement and aligned in the width direction. Consequently, in a case in which the width of the sheet P is smaller than the maximum sheet feed width “WP max”, the sheet P is moved in the width direction and, at the same time, is conveyed toward the secondary transfer nip region. At this time, the sheet P is moved in the width direction such that the lateral position of the toner image formed on the surface of the intermediate transfer belt 61 and the lateral position of the sheet P match. That is, the sheet P to be conveyed toward the secondary transfer nip region is moved in the width direction β according to the passing position of the set sheet P.
The sheet shifting device 200 includes the pair of registration rollers 34. The two rollers of the pair of registration rollers 34 has respective rotary shafts disposed in parallel to the width direction of the sheet P. The two rollers of the pair of registration rollers 34 are an upper shift roller 231 and a lower shift roller 232 disposed to be vertical to each other and in parallel to the respective rotary shafts.
The rotary shaft of the lower shift roller 232 is a lower shift rotary shaft 232a. Both ends of the lower shift rotary shaft 232a in a left-to-right direction (i.e., a horizontal direction) are rotatably supported by two apparatus frame plates 211 (i.e., a left apparatus frame plate 211L and a right apparatus frame plate 211R) via respective bearings 241. The apparatus frame plates 211 (i.e., the left apparatus frame plate 211L and the right apparatus frame plate 211R) are part of an apparatus body of the image forming apparatus 100. Further, the lower shift rotary shaft 232a is supported by the apparatus frame plates 211 (i.e., the left apparatus frame plate 211L and the right apparatus frame plate 211R) to be slidable in a thrust direction (i.e., an axial direction) thereof.
The rotary shaft of the upper shift roller 231 is an upper shift rotary shaft 231a. Both ends of the upper shift rotary shaft 231a in the left-to-right direction (i.e., the horizontal direction) are rotatably supported by the two apparatus frame plates 211 (i.e., the left apparatus frame plate 211L and the right apparatus frame plate 211R) while being inserted into a frame slot 242 that is extended in a vertical direction of the image forming apparatus 100. Further, the upper shift rotary shaft 231a is supported by the apparatus frame plates 211 (i.e., the left apparatus frame plate 211L and the right apparatus frame plate 211R) to be slidable in the vertical direction along a longitudinal direction of the frame slot 242.
The upper shift roller 231 and the lower shift roller 232 are coupled by a coupling frame 243 between the apparatus frame plates 211 (i.e., the left apparatus frame plate 211L and the right apparatus frame plate 211R). The coupling frame 243 includes an upper side plate portion 243A that extends in the left-to right direction (i.e., the horizontal direction). Both end portions of the upper side plate portion 243A are bent downwardly by an angle of 90 degrees, which are a left leg plate portion 243L and a right leg plate portion 243R. The lower shift rotary shaft 232a on the left side of the lower shift roller 232 is rotatably inserted into a round hole 244 formed in the left leg plate portion 243L and, at the same time, is prevented from moving in the thrust direction toward the left leg plate portion 243L. The lower shift rotary shaft 232a on the right side in
The upper shift rotary shaft 231a on the left side of the upper shift roller 231 is rotatably inserted into a longitudinal leg portion slot 246 formed in the left leg plate portion 243L in the vertical direction and, at the same time, is slidably inserted in the vertical direction along the leg portion slot 246. Further, the upper shift rotary shaft 231a is prevented to move in the thrust direction to the left leg plate portion 243L by the retaining ring 245.
The upper shift rotary shaft 231a on the right side in
Respective shift roller contact and separation mechanisms 247 (i.e., 247L and 247R) are disposed at both ends (i.e., the left and right ends) of the coupling frame 243. The shift roller contact and separation mechanisms 247 (i.e., 247L and 247R) cause the upper shift roller 231 to contact to and separate from the lower shift roller 232. The shift roller contact and separation mechanisms 247 (i.e., 247L and 247R) are electromagnetic solenoid plungers.
Specifically, left and right solenoids 247a are fixedly disposed at both ends (the left and right ends) of the coupling frame 243. Left and right plungers 247b of the left and right solenoids 247a at both ends are disposed downwardly. Respective upper roller bearings 247c are mounted on the left and right plungers 247b at the lower ends of the shift roller contact and separation mechanisms 247 (i.e., 247L and 247R).
The upper shift rotary shaft 231a on the left side of the upper shift roller 231 is rotatably inserted into the upper roller bearings 247c on the left side in
Further, respective coil springs 247d that function as respective biasing bodies are fitted around the outside of the left and right plungers 247b. The coil springs 247d are provided in a contracted state between the left and right solenoids 247a and the respective upper roller bearings 247c. The left and right solenoids 247a on the left and right sides are energized by an ON-OFF control by the controller 400.
When the power to the left and right solenoids 247a is not energized (the power is off), the left and right plungers 247b are pushed down due to respective strut forces. At this time, the left and right plungers 247b are pulled down until the upper shift roller 231 contacts the lower shift roller 232 to be received. By so doing, the upper shift roller 231 is held by the lower shift roller 232 in a contact state in which the upper shift roller 231 contacts the lower shift roller 232 with a predetermined pressing force due to the strut forces of the coil springs 247d. At this time, the shifting roller nip region NS is formed between the upper shift roller 231 and the lower shift roller 232 to hold and convey the sheet P.
By contrast, when the power to the left and right solenoids 247a is energized (the power is on), the left and right plungers 247b are pulled up against the strut forces of the coil springs 247d due to respective magnetic forces of the left and right solenoids 247a. By so doing, the upper shift roller 231 is moved to be pulled up by the predetermined amount from the lower shift roller 232 and is held by the lower shift roller 232 in a separated state in which a gap (δ) is formed as illustrated in
A shift roller drive device 233 is disposed outside the sheet shifting device 200, on the left side of the lower shift roller 232 in
Further, as illustrated in
The shift roller rotation drive motor 251 is controlled by the controller 400 with the ON-OFF control. As the shift roller rotation drive motor 251 is driven and rotated, a rotation driving force generated by the shift roller rotation drive motor 251 is transmitted to the lower shift rotary shaft 232a via the shift roller rotation drive gear 253 and the wide gear 254. Accordingly, the lower shift roller 232 is driven and rotated in the sheet feeding direction of the sheet P. As long as the upper shift roller 231 is in contact with the lower shift roller 232, the upper shift roller 231 is rotated along with rotation of the lower shift roller 232. That is, by driving the shift roller rotation drive motor 251, the upper shift roller 231 and the lower shift roller 232 rotate in the sheet feeding direction (i.e., the direction α) to feed (convey) the sheet P. When the upper shift roller 231 is separated from the lower shift roller 232 (in the state illustrated in
In addition, a shift transmission bearing 234 is disposed further away from the wide gear 254 on the left side of the lower shift rotary shaft 232a. The shift transmission bearing 234 is restricted by the retaining ring 245 not to move in the thrust direction to the lower shift rotary shaft 232a. Further, a shift drive pulley 235a, a shift motor 252 (a stepping motor) and a shift belt pulley 235b are disposed in the frame (the apparatus body) of the image forming apparatus 100. A shift belt 235c (a timing belt) is stretched with tension be the shift drive pulley 235a that is mounted on the shift motor 252 and the shift belt pulley 235b. A shift transmission bearing 234 is coupled, via the shift coupling portion 234a, to a belt portion forming a lower stretched surface of the shift belt 235c.
The shift motor 252 is controlled by the controller 400. When the sheet P is conveyed, the controller 400 executes a forward control to drive the shift motor 252 in a forward direction by a set number of control pulses and shift the sheet P to the right side. Then, after completion of conveyance of the sheet P, the controller 400 executes a reverse control to drive the shift motor 252 in a reverse direction by the same number of control pulses as the number of control pulses set in the forward control. By contrast, in a case in which the controller 400 executes the reverse control to drive the shift motor 252 in the reverse direction by the set number of control pulses and shift the sheet P to the left side when the sheet P is conveyed, the controller 400 executes the forward control to drive the shift motor 252 in the forward direction by the same number of control pulses as the number of control pulses set in the reverse control.
When the shift motor 252 starts driving to shift the sheet P, the shift coupling portion 234a is located at a home position SM as illustrated in
After the shift motor 252 has been rotated in the forward direction by the number of control pulses set in the forward control, as illustrated in
Along with this movement of the shift coupling portion 234a, the lower shift rotary shaft 232a that is fixed in the thrust direction to the shift transmission bearing 234 including the shift coupling portion 234a slides to the right side. Therefore, the coupling frame 243 including the upper shift roller 231 and the lower shift roller 232 moves to the right side from the center position that is the center between the left apparatus frame plate 211L and the right apparatus frame plate 211R, as illustrated in
When the coupling frame 243 is shifted to the right side by the set shift amount and the sheet P that is conveyed by the lower shift roller 232 and the upper shift roller 231 reaches the secondary transfer nip region, the power to the left and right solenoids 247a is turned on (energized). By so doing, the upper shift roller 231 is moved to be pulled up by the predetermined amount from the lower shift roller 232 and is held by the lower shift roller 232 in the separated state in which the gap (δ) is formed as illustrated in
After the upper shift roller 231 is separated from the lower shift roller 232 to move into the separated state, the shift motor 252 is rotated in the reverse direction by the same predetermined number of control pulses as the number of control pulses in the forward control while the left and right solenoids 247a are being energized. By so doing, the shift coupling portion 234a moves from the right stop position SR toward the home position SM. According to this movement of the shift coupling portion 234a, the coupling frame 243 in the separated state in which the upper shift roller 231 and the lower shift roller 232 are separated from each other is moved to the center position between the left apparatus frame plate 211L and the right apparatus frame plate 211R.
As described above, the shift motor 252 is rotated in the forward direction by the set number of control pulses and then in the reverse direction by the same number of control pulses as the set number of control pulses in the forward control. By so doing, the upper shift roller 231 and the lower shift roller 232 perform a reciprocating motion (a shift motion) in the width direction (i.e., the direction β). When the shift coupling portion 234a is returned to the home position SM and the coupling frame 243 is returned to the center position between the left apparatus frame plate 211L and the right apparatus frame plate 211R, the power to the left and right solenoids 247a is turned off to cause the upper shift roller 231 and the lower shift roller 232 to contact to each other.
The controller 400 executes the following controls to the sheet shifting device 200. The controller 400 generally causes the shift coupling portion 234a to be located at the home position SM. By so doing, the coupling frame 243 including the upper shift roller 231 and the lower shift roller 232 comes to be located at the center position between the left apparatus frame plate 211L and the right apparatus frame plate 211R, as illustrated in
The controller 400 turns on the shift roller rotation drive motor 251 based on a sheet feeding start signal. By so doing, the upper shift roller 231 and the lower shift roller 232 are driven and rotated in the sheet conveying direction of the sheet P. In this condition, the leading end of the sheet P that is conveyed along the regulating face 221a of the alignment plate 221 from the angular displacement correcting mechanism 202 reaches the shifting roller nip region NS formed by the upper shift roller 231 and the lower shift roller 232 and is held by the upper shift roller 231 and the lower shift roller 232. The controller 400 detects that the leading end of the sheet P has reached the shifting roller nip region NS and been held thereby, for example, as follows.
Specifically, the controller 400 detects the leading end of the sheet P at the shifting roller nip region NS by calculating based on a sheet feeding start time of the sheet P from a selected sheet feed tray (i.e., either one of the first sheet container 101 and the second sheet container 102), the sheet conveying speed of the sheet P and the length of the sheet conveyance passage of the sheet P from the selected sheet feed tray (i.e., either one of the first sheet container 101 and the second sheet container 102) to the shifting roller nip region NS.
As another detecting method, a sheet sensor may be disposed downstream from the shifting roller nip region NS in the sheet conveying direction to perform the detection.
The controller 400 causes the two rollers of the pair of angular feed rollers 222 on the side of the angular displacement correcting mechanism 202 to be separated from each other, based on a detection signal that has detected that the leading end of the sheet P. Due to separation of the two rollers of the pair of angular feed rollers 222, the sheet P is released from the pair of angular feed rollers 222.
When a sheet P having the width smaller than the maximum sheet feed width “WP max” is conveyed, the controller 400 causes the shift motor 252 of the sheet shifting device 200 to rotate by the set number of control pulses in one of the forward direction and the reverse direction, based on the above-described detection signal. When the shift motor 252 is rotated in the forward direction, the coupling frame 243 moves from the center position illustrated in
Then, the controller 400 turns on the power to the left and right solenoids 247a at the same time when the leading end of the sheet P that is conveyed in the sheet feeding direction reaches the secondary transfer nip region while being held by the upper shift roller 231 and the lower shift roller 232. By so doing, the upper shift roller 231 is pulled up to be separated from the lower shift roller 232, as illustrated in
The controller 400 detects that the leading end of the sheet P has reached the secondary transfer nip region and been held therein, for example, as follows.
That is, the controller 400 detects that the leading end of the sheet P reaches the shifting roller nip region NS and is held therein. Then, the controller 400 detects the leading end of the sheet P at the shifting roller nip region NS by calculating based on the sheet conveying speed of the sheet P by the upper shift roller 231 and the lower shift roller 232 and the length of the sheet conveyance passage between the shifting roller nip region NS and the secondary transfer nip region.
As another detecting method, a sheet sensor may be disposed downstream from the secondary transfer nip region in the sheet conveying direction to perform the detection.
The controller 400 separates the upper shift roller 231 from the lower shift roller 232, and then causes the shift motor 252 of the sheet shifting device 200 to drive and rotate in reverse by the same number of control pulses as the number of control pulses rotated in the forward control. By so doing, the coupling frame 243 that includes the upper shift roller 231 and the lower shift roller 232 held while being separated from each other moves from the right-aligned position to a left side direction L illustrated in
Thereafter, the controller 400 detects, based on calculation or the sheet sensor, that the trailing end of the sheet P being conveyed in the secondary transfer nip region has passed the position of the two rollers of the pair of angular feed rollers 222 in the separated state, which is included in the angular displacement correcting mechanism 202. Based on the detection signal, the controller 400 causes the two rollers of the pair of angular feed rollers 222 to change from the separated state to the contact state.
Next, the controller 400 detects, based on calculation or the sheet sensor, that the trailing end of the sheet P has passed the upper shift roller 231 and the lower shift roller 232 in the separated state. Based on the detection signal, the controller 400 causes the power to the left and right solenoids 247a to turn off. Accordingly, the upper shift roller 231 and the lower shift roller 232 are changed from the separated state to the contact state. The sheet shifting device 200 waits in this state for the subsequent sheet P to come from the angular displacement correcting mechanism 202.
When the sheet P is shifted to the left, the shift motor 252 of the sheet shifting device 200 is driven and rotated in reverse by the set number of control pulses based on the detection signal detecting that the leading end of the sheet P has reached and been held in the shifting roller nip region NS. By so doing, the shift coupling portion 234a moves from the home position SM illustrated in
Thereafter, when the sheet P that has been shifted to the left side is detected at the secondary transfer nip region, the controller 400 causes the power to the left and right solenoids 247a to turn on (energize) to separate the upper shift roller 231 and the lower shift roller 232 from each other. Then, the controller 400 causes the shift motor 252 of the sheet shifting device 200 to drive and rotate in the forward direction by the same number of control pulses as the number of control pulses rotated in the reverse control.
By so doing, the coupling frame 243 that includes the upper shift roller 231 and the lower shift roller 232 held while being separated from each other moves from a left-aligned position to the right side direction R, so as to return to the center position as illustrated in
By sifting the sheet P to the width direction that is a direction perpendicular to the sheet conveying direction, the sliding traces formed on the surface of the fixing belt 41 due to the burrs at both lateral ends of the sheet P can be dispersed.
In the image forming apparatus 100 according to the present embodiment, each time a predetermined amount of sheets P is passed, the setting of the passing position of the sheet P in the width direction is controlled and changed.
Each time the predetermined amount of sheets P is passed, the controller 400 changes the setting of the passing position of the sheet P in the width direction. After the setting of the passing position of the sheet P has been changed, when the sheet P arrives the pair of registration rollers 34, the controller 400 controls the sheet shifting device 200 so that the pair of registration rollers 34 shifts in the width direction until the pair of registration rollers 34 reaches the set passing position. By so doing, the position in the width direction of the sheet P being held by the pair of registration rollers 34 is determined as the set passing position.
Hereinafter, the control to change the setting of the passing position of the sheet P in the width direction is also referred to as an “edge shifting.”
The controller 400 changes the setting of the number of sheets P on which an image is to be formed to trigger the edge shifting based on parameters indicating characteristics of the sheet P, such as type, basis weight, brand, and thickness. These parameters are input via a control panel 300.
Even when the edge shifting is not performed, the sliding traces on the fixing belt 41 generated by contacting with both lateral ends of the sheet P are formed in a range in the width direction from 0.3 mm to 0.7 mm.
Without being affected by whether a shifting mechanism such as the sheet shifting device 200 is installed or not, a sheet such as the sheet P cannot be conveyed with an error of 0 mm in the accuracy of the position in the width direction. Even though the position in the width direction is adjusted by a shifting mechanism, the passing position in the width direction of the sheet P that has passed the shifting mechanism varies in a range ±0.1 mm. Further, after the sheet P has passed the shifting mechanism, the sheet P is conveyed to pass the secondary transfer nip region and reach the fixing nip region. Therefore, the position in the width direction of the sheet passing the fixing nip region further varies. Accordingly, the position of a fixing body that contacts the lateral ends of the sheet P varies in the width direction.
In the image forming apparatus 100 according to the present embodiment, in a case in which the edge shifting is not performed by the sheet shifting device 200, the sliding traces formed on the surface of the fixing belt 41 are formed in a range in the width direction from 0.3 mm to 0.7 mm.
By contrast, by shifting the passing position of the sheet P in the width direction by the sheet shifting device 200 periodically, the sliding traces formed on the surface of the fixing belt 41 can be dispersed in the width direction. Specifically, by shifting the passing position of the sheet P in the width direction in a range of ±1.35 mm (the width to shift: 2.7 mm), the sliding traces formed on the surface of the fixing belt 41 are dispersed in a range from 2.7 mm to 3.3 mm (the width to shift: 3.0±0.3 mm). By increasing the sliding traces formed on the surface of the fixing belt 41 in the range from 2.7 mm to 3.3 mm, by pressing the refresh roller 46 against the fixing roller 42 via the fixing belt 41, the edge scratches formed on the surface of the fixing belt 41 caused by contacting the lateral ends of the sheet P can be prevented.
Now, a description is given of a comparative image forming apparatus.
In general, various types of image forming apparatuses are provided with a fixing device that includes a fixing roller having an infrared heater as a device to fix a toner image transferred onto a sheet-like recording medium and a pressure roller to press the fixing roller. Such a fixing device is widely known to employ a heat roller fixing method in which a sheet having an unfixed toner image thereon is heated and pressed in a fixing nip region formed by the fixing roller and the pressure roller while the sheet is being held and conveyed by the fixing roller and the pressure roller.
A belt fixing method is also known as another method to be employed to a fixing device. The belt fixing method is a method in which a fixing belt having an endless loop is stretched by a pressure roller having an infrared heater therein and a fixing roller and a sheet is held and conveyed in a fixing nip region formed by the fixing belt and the pressure roller. In this fixing method, while holding and conveying the sheet having an unfixed toner image thereon in a fixing nip region formed by the fixing belt and the pressure roller to press a fixing roller via the fixing belt, the pressure roller and the fixing belt apply heat and pressure to the sheet. A surface layer material for a fixing belt is known to include PFA (polytetrafluoroethylene) that is good in release property with toner.
In known fixing devices, as sheets are conveyed, edge scratches are generated on the surface of a fixing body due to sheet conveyance (sheet feeding), therefore gloss streaks are generated on an image formed on a sheet. A major cause of edge scratches on the fixing body is burrs at both lateral ends of each sheet generated when the sheet is cut. Specifically, as multiple sheets having the same size are sequentially fed, the surface of the fixing body becomes rough and scratched at respective parts of the fixing body to contact both lateral ends of the sheet, that is, at respective parts to contact burrs of the sheet.
A comparative fixing device includes a recovery member and a shifting mechanism. The recovery member slides on a fixing body and making the fixing body uniform on the surface to restrain occurrence of abnormal images having gloss streaks. The shifting mechanism shifts the passing position of the sheet. However, in the configuration of the comparative fixing device, the shifting mechanism shifts the passing position of the sheet each time a certain number of sheets passes, without depending on the characteristics of the sheet such as sheet type. For this reason, in a case in which sheets having high burrs at both lateral ends thereof are fed, it was likely that edge scratches having a certain depth were formed in the fixing body before the certain number of sheets passes and the shifting of the passing position of the sheet performed each time a certain number of sheets passes, and that defect images such as an image with gloss streaks thereon were generated when the image was output. Further, with the edge scratches having a certain depth, even if the recovery member slides on the fixing body, the edge scratches formed on the fixing body could not be removed.
Further, with the edge scratches having a certain depth, even if the recovery member slides on the fixing body, the edge scratches formed on the fixing body could not be removed. According to this configuration, the number of sheets to be fed before the edge shifting is properly controlled, the edge scratches formed on the surface of the fixing belt 41 is prevented from increasing beyond the certain depth, and the edge scratches can be repaired by causing the refresh roller 46 to slide on the surface of the fixing belt 41.
The configuration to which parameters indicating the characteristics of the sheet P are inputted is not limited to the configuration to which the parameters are inputted via the control panel 300. For example, this disclosure is applicable to a configuration to which the parameters are inputted from an external device such as a personal computer. This disclosure is also applicable to a configuration to which parameters indicating the characteristics of the sheet P to be set in the first sheet container 101 or the second sheet container 102 are inputted via the control panel 300 or the external device. In this configuration, when a print job is performed, the sheet feeding tray from which the sheet P is fed is selected. Accordingly, the controller 400 acquires the parameters indicating the characteristics of the sheet P on which image formation is performed.
In the image forming apparatus 100 according to the present embodiment, the type, basis weight and size of the sheet P are used as parameters indicating the characteristics of the sheet P.
The following formula (1) is used to determine whether the edge shifting is performed or not.
Σ (Length in the sheet feeding direction×Coefficient γ per sheet type and basis weight)≥Threshold for edge shifting (1).
The controller 400 counts the length of the sheet P in the sheet feeding direction per size of the sheet P in the width direction, adds the coefficient γ to the length of the sheet P in the sheet feeding direction per the type and basis weight of the sheet P, and compares a value weighted and calculated (the left-side value in the formula (1)) with a threshold (the right-side value in the formula (1)).
When the value calculated per the size of the sheet P in the width direction is greater than or equal to the threshold value, the edge shifting is performed.
The shift amount in one edge shifting (the amount of movement of the cell position described below) is in a range from 0.08 mm to 0.09 mm. After the edge shifting is performed, the count of the length in the sheet feeding direction is reset.
At this time, the type and basis weight of the sheet P having high burr have a greater coefficient γ and reduce the number of sheets before the edge shifting, so that the edge scratches formed on the surface of the fixing belt 41 are set not to increase over the certain value.
The sheet P in
In the configuration illustrated in
In the present embodiment, the shift width 131 is set in a range from 2.5 mm to 2.9 mm.
In the image forming apparatus 100 according to the present embodiment, after having shifted from the reference position to the right side end of the shift width β1 in
Each time the number of sheets P starts to be fed from the reference position (cell 0) and reaches the predetermined number of fed sheets P to perform the edge shifting, the passing position of the sheet P is located at a position incremented by one (cell 1) from the reference position. Similarly, the passing position of the sheet P is shifted by one cell each time the predetermined number of sheets P passes. When the passing position of the sheet P is moved by 64 times, the sheet P reaches the reference position.
As illustrated in
As illustrated in
A broken straight line H1 in
In a case in which the amount of movement of the passing position of the sheet P per one cell is 0.08 mm, when the predetermined number of sheets P for the edge shifting is 46 in
As illustrated in
In the image forming apparatus 100 according to the present embodiment, at the end of a print job with 1,000 sheets, the refresh roller 46 is brought to contact the fixing belt 41 automatically, so as to slide on the surface of the fixing belt 41. By causing the refresh roller 46 to slide on the surface of the fixing belt 41, the edge scratches generated on the surface of the fixing belt 41 are recovered to a fixed value. With this configuration, no manual recovery operation may be performed and an increase in depth of the edge scratches formed on the surface of the fixing belt 41 can be prevented by the operation by the controller 400 alone.
The configuration in which the refresh roller 46 automatically slides on the fixing belt 41 is not limited to the recovery operation after 1,000 sheets are fed. For example, the recovery operation may be performed at the end of a print job after the passing position of the sheet P has moved by 64 cells and then returned to the reference position. Further, the configuration may perform the recovery operation to cause the refresh roller 46 to contact the fixing belt 41 via the control panel 300 when gloss streaks are confirmed in an output image.
When the refresh roller 46 slides on the fixing belt 41, shavings of PFA from the surface layer of the fixing belt 41 are generated. These shavings are moved from the fixing belt 41 to the pressure roller 44 in the fixing nip region to be collected by the pressure roller cleaning device 110. According to this configuration, the shavings of PFA do not remain on the fixing belt 41 and the pressure roller 44.
Sheet types used for calculation of the left-side value in the formula (1) are, for example, non-coated papers, coated papers and special papers.
Sheet basis weights are, for example, (1) 52.3 gsm to 64 gsm, (2) 64.1 gsm to 80 gsm, . . . (8) 300.1 gsm to 350 gsm.
Sheet sizes in the width direction are, for example, (1) 105 mm or smaller, (2) 105.1 mm to 140 mm, . . . (11) 305.1 mm to 324 mm and (12) 324.1 mm or greater.
The image forming apparatus 100 according to the present embodiment includes the sheet shifting device 200 that performs edge shifting to shift the passing position of the sheet P in the width direction, relative to the reference position of the sheet P in the width direction, which is previously set. The edge shifting is performed each time the predetermined number of sheets P are fed. In the image forming apparatus 100 according to the present embodiment, the number of sheets P before shifting the passing position of the sheet P in the width direction is changed based on the sheet type, basis weight and size in the width direction, which are the parameters indicating the characteristic of the sheet P to be fed. According to this configuration, in a case in which sheets P having high burrs at both lateral ends thereof are fed, the number of sheets P set for shifting the passing position of each sheet P is reduced, and therefore the fixing belt 41 is prevented from having the edge scratches generated by burrs of the sheet P to extend deeper in the fixing belt 41.
By restraining the edge scratches from extending deeper in the fixing belt 41, the number of use of the refresh roller 46 is reduced. By reducing the number of sliding of the refresh roller 46 on the fixing belt 41, the service life of the fixing belt 41 is increased. Further, by restraining the edge scratches from extending deeper in the fixing belt 41, it becomes easier for the refresh roller 46 to remove the edge scratches from the fixing belt 41.
In a regular operation, the sheet P is fed after the sheet type and basis weight are set. However, in other operations, the setting may be made depending on sheet brands. In this case, the following formula (2) is used to determine whether the edge shifting is performed or not.
Σ (Length in the sheet feeding direction×Coefficient γ per sheet brand)≥Threshold for edge shifting (2).
The number of sheets P before shifting the passing position of the sheet P in the width direction is changed based on the sheet brand and size in the width direction. According to this configuration, in a case in which sheets P having high burrs at both lateral ends thereof are fed, the number of sheets P set for shifting the passing position of each sheet P is reduced, and therefore the fixing belt 41 is prevented from having the edge scratches generated by burrs of the sheet P to extend deeper in the fixing belt 41.
Next, a description is given of determination on whether the edge shifting is performed or not when various sheet types are mixed.
During a period from completion of an edge shifting to a subsequent edge shifting, sheets P are fed under the condition in which two or more sheets P having identical size in the width direction and different sheet types are mixed. In a case in which sheets P having identical size in the width direction and different types are fed, both lateral ends of the sheets P pass the same location on the fixing belt 41 in the width direction. Therefore, even though the sheet types are changed, the edge scratches are easy to be generated on the fixing belt 41.
The following formula (3) is used to determine whether the edge shifting is performed or not under the condition in which two (2) types of sheets P (i.e., a sheet P1 and a sheet P2) having the same size in the width direction are mixed.
Σ (Length of the sheet P1 in the sheet feeding direction×Coefficient γ1 determined based on sheet type and basis weight of the sheet P1)+Σ (Length of the sheet P2 in the sheet feeding direction×Coefficient γ2 determined based on sheet type and basis weight of the sheet P2)≥Threshold for edge shifting (3).
The following formula (4) is used to determine whether the edge shifting is performed or not under the condition in which eight (8) types of sheets P (i.e., sheets P1 to P8) having the same size in the width direction are mixed.
Σ (Length of the sheet P1 in the sheet feeding direction×Coefficient γ1 determined based on sheet type and basis weight of the sheet P1)+Σ (Length of the sheet P2 in the sheet feeding direction×Coefficient γ2 determined based on sheet type and basis weight of the sheet P2)+ . . . Σ (Length of the sheet P8 in the sheet feeding direction×Coefficient γ8 determined based on sheet type and basis weight of the sheet P8)≥Threshold for edge shifting (4).
As described above, by changing a value of coefficient γ according to burrs of the sheet P, the number of sheets P before the edge shifting can be controlled properly even when the condition includes various sheet types.
The sheet shifting device 200 included in the image forming apparatus 100 according to the present embodiment shifts the sheet P that is held by the pair of registration rollers 34 in the width direction to shift the passing position of the sheet P in the width direction. The position to mount the shifting mechanism used to shift the sheet P in the width direction is not limited to the pair of registration rollers 34. In the configuration in which edge scratches on a fixing body such as the fixing belt 41 are dispersed in the width direction, the shifting mechanism may be mounted on any position between the secondary transfer nip region and the fixing nip region. Similar to the pair of registration rollers 34 in the image forming apparatus 100, the shifting mechanism is disposed upstream from the secondary transfer nip region in the sheet conveying direction. According to this configuration, when edge scratches are generated by contacting both lateral ends of the sheet P, not only the edge scratches formed on a fixing body but also the edge scratches formed on an intermediate transfer belt are dispersed in the width direction. In a case in which the shifting mechanism is disposed upstream from the secondary transfer nip region in the sheet conveying direction, which is similar in the image forming apparatus 100, the position of formation of a toner image on an intermediate transfer belt is shifted in the width direction, by the same amount as the shift amount of the passing position of the sheet P.
The image forming apparatus 100 according to the present embodiment is an example of an image forming apparatus including a function of a sheet conveying device having a shifting mechanism. However, the sheet conveying device having a shifting mechanism is not limited to an image forming apparatus.
The fixing device 40A illustrated in
The fixing device 40A illustrated in
In the fixing device 40A illustrated in
In the image forming apparatus 100 and the fixing device 40A illustrated in
As an example of a configuration in which the sheet contacting body is shifted, a known configuration of a shifting unit such as the shifting mechanism included in the comparative fixing device may be employed.
The configurations according to the above-descried embodiments are not limited thereto. This disclosure can achieve the following aspects effectively.
Aspect A.
In Aspect A, a sheet conveying device (for example, the image forming apparatus 100 and the fixing device 40) includes a sheet contacting body (for example, the fixing belt 41) configured to contact a sheet (for example, the sheet P) to be conveyed, and a lateral relative position shifting body (for example, the controller 400 and the sheet shifting device 200) configured to shift a passing position of the sheet being conveyed toward the sheet contacting body, in a width direction perpendicular to a sheet conveying direction and a relative position to the sheet contacting body, each time the sheet is conveyed by a number of sheets based on a setting. The setting of the number of sheets varies based on information of the sheet (for example, the parameters of characteristics of the sheet P).
According to this configuration, as described in the above-described embodiments, when the sheet to be conveyed is a sheet that can easily cause an edge scratch or edge scratches by the edge of the sheet to the sheet contacting body, the specified number of sheets can be reduced until the relative position is shifted. Accordingly, the edge scratch or scratches onto the sheet contacting body is restrained from becoming deeper.
Aspect B.
In Aspect A, the sheet conveying device (for example, the image forming apparatus 100 and the fixing device 40) further includes a sliding body (for example, the refresh roller 46) configured to slide on a surface of the sheet contacting body (for example, the fixing belt 41). The sheet contacting body is a surface moving body having a surface to move endlessly.
According to this configuration, as described in the above-described embodiments, the sliding body can fix and repair the edge scratch on the surface of the sheet contacting body.
Aspect C.
In Aspect B, the sheet conveying device (for example, the image forming apparatus 100 and the fixing device 40) further includes a sliding body (for example, the refresh roller 46) configured to slide on a surface of the sheet contacting body (for example, the fixing belt 41). The sheet contacting body is a surface moving body having a surface to move endlessly.
According to this configuration, as described in the above-described embodiment, the edge scratch on the surface of the sheet contacting body can be fixed and repaired easily.
Aspect D.
In Aspect B or Aspect C, the sliding body (for example, the refresh roller 46) is configured to contact and slide on the sheet contacting body (for example, the fixing belt 41) each time the sheet is conveyed by a number of sheets determined based on a setting.
According to this configuration, as described in the above-described embodiments, the surface of the sheet contacting body is slid at constant intervals. By so doing, the edge scratches on the surface of the sheet contacting body can be restrained and fixed, and the sliding body can fix and repair the edge scratch on the surface of the sheet contacting body and can prevent the scratches from becoming deeper beyond a constant amount.
Aspect E.
In any one of Aspect B through Aspect D, the sliding body (for example, the refresh roller 46) is configured to contact and slide on the sheet contacting body (for example, the fixing belt 41) each time sheet shifting is performed by a number of times determined based on a setting.
According to this configuration, as described in the above-described embodiments, the surface of the sheet contacting body is slid at constant intervals. By so doing, the edge scratches on the surface of the sheet contacting body can be restrained and fixed, and the sliding body can fix and repair the edge scratch on the surface of the sheet contacting body and can prevent the scratches from becoming deeper beyond a constant amount.
Aspect F.
In any one of Aspect B through Aspect E, the sheet conveying device (for example, the image forming apparatus 100 and the fixing device 40) further includes a pressing body (for example, the pressure roller 44) configured to press the sheet contacting body (for example, the fixing belt 41) and hold the sheet with the sheet contacting body. The sheet contacting body is a belt stretched by multiple tension bodies. When the sliding body (for example, the refresh roller 46) slides on the sheet contacting body, the pressing body is in a pressing state to the sheet contacting body.
According to this configuration, as described in the above-described embodiments, the sheet contacting body that is a belt (i.e., the fixing belt 41) can be restrained from slipping due to sliding of the sliding body.
Aspect G.
In Aspect F, the sheet conveying device (for example, the image forming apparatus 100 and the fixing device 40) further includes a pressing body cleaner (for example, the pressure roller cleaning device 110) configured to clean a surface of the pressing body (for example, the pressure roller 44). The pressing body is a surface moving body having a surface to move endlessly.
According to this configuration, as described in the above-described embodiments, shavings generated by sliding on the sheet contacting body (for example, the fixing belt 41) do not remain on the surface of the sheet contacting body and the pressing body.
Aspect H.
An image forming apparatus (for example, the image forming apparatus 100) includes an image forming device (for example, the image forming units 2, the primary transfer unit 60 and the secondary transfer unit 78) configured to form an image on a sheet (for example, the sheet P), and the sheet conveying device according to any one of Aspect A through Aspect G, configured to convey the sheet.
According to this configuration, as described in the above-described embodiment, occurrence of failures such as gloss streaks due to deeper edge scratches caused to the sheet contacting body (for example, the fixing belt 41) can be restrained.
Aspect I.
In Aspect H, the image forming apparatus (for example, the image forming apparatus 100) further includes a fixing device (for example, the fixing device 40) having a fixing body (for example, the fixing belt 41) and is configured to fix the image to the sheet while causing the fixing body to contact a surface of the sheet. The sheet contacting body is the fixing body.
According to this configuration, as described in the above-described embodiment, occurrence of defect images such as images with gloss streaks due to deeper edge scratches caused to the fixing body can be restrained.
Aspect J.
A fixing device (for example, the fixing device 40) includes a fixing body (for example, the fixing belt 41) configured to contact a sheet (for example, the sheet P) being conveyed and having an image formed thereon and to fix the image to the sheet, and the sheet conveying device (for example, the fixing device 40) according to any one of Aspect A through Aspect G. The sheet contacting body is the fixing body.
According to this configuration, as described in the above-described embodiment, occurrence of fixing failure such as images with gloss streaks due to deeper edge scratches caused to the fixing body can be restrained.
The above-described embodiments are illustrative and do not limit this disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements at least one of features of different illustrative and exemplary embodiments herein may be combined with each other at least one of substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited the embodiments and thus may be preferably set. It is therefore to be understood that within the scope of the appended claims, the disclosure of this disclosure may be practiced otherwise than as specifically described herein.
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