1. Field of the Invention
The present invention relates to a sheet conveying device capable of executing switchback conveyance of a sheet.
2. Description of the Related Art
Some copying machines, facsimile apparatuses, multi function printers (to be referred to as an MFP hereinafter) or document scanners include an automatic document reading apparatus (to be referred to as an ADF hereinafter) that feeds stacked document sheets one by one and reads image information. Some of the ADFs include a sheet conveying device capable of automatically inverting a document in the device and reading its both surfaces. As one of the arrangements of the ADFs, a document whose one surface has been read is inverted via a switchback conveyance path to read the other surface.
From the viewpoint of cost reduction, an arrangement has recently been demanded which implements the switchback operation by driving the ADF using a single driving source without using any expensive electrical components such as an electromagnetic clutch and a solenoid plunger. In addition, since the product needs to be compact to save the space, the ADF also reduces its size. As a result, the first half portion of a document that has been led in and read and the second half portion of the document yet to be read pass by each other in the same path. It is therefore necessary to separate the rollers for switchback.
Japanese Patent Laid-Open No. 2007-230657 discloses an ADF that performs switchback conveyance to invert a document, thereby reading both surfaces of the document. The separation means for separating a pair of discharge rollers is formed from a cam and a lever that swings along the cam face. The cam face is provided so as to drive the separation means at such a timing that allows the document to reach a pair of conveyance rollers at the time of switchback. There is disclosed a method of mechanically controlling, using the cam face, the timing the document reaches the pair of conveyance rollers from the start of switchback until the pair of discharge rollers separate and the motor rotates in the reverse direction and the timing the pair of discharge rollers separate in the above-described arrangement.
In the technique of Japanese Patent Laid-Open No. 2007-230657, however, if the document slips during switchback or is misaligned at the start of switchback due to an error of the document edge detection sensor or the like, the document may be unable to reach a pair of intermediate rollers (for example, the pair of conveyance rollers) at the assumed timing. In this case, a pair of forward/reverse rotation rollers (for example, the pair of discharge rollers) may separate and lose the conveyance capability before the pair of intermediate rollers nip, resulting in document jam. To prevent this, the delay time set for the cam face and the time until the pair of intermediate rollers nip need to be exactly managed. This leads to severe requirements of dimensional accuracy of cam parts and conveyance accuracy of rollers and thus makes it difficult to increase the productivity.
Setting a longer delay time for the cam face allows to solve the above-described problem. However, since the pair of forward/reverse rotation rollers do not separate for some time after passing through the nip of the pair of intermediate rollers, the document needs to be conveyed by reverse rotation for some time up to the position where the forward/reverse rotation of the motor can be switched. If the step in which the rotation direction of the motor needs to be switched is to be arranged next to the pair of intermediate rollers, it is necessary to separate the step from the pair of intermediate rollers. This may make it difficult to simultaneously implement the arrangement and downsizing of the device.
The present invention provides a mechanism that does not require exact management of the separation timing of a pair of forward/reverse rotation rollers and the sheet conveyance accuracy for switchback conveyance of a sheet in a sheet conveying device capable of implementing switchback conveyance of a sheet using a single driving source.
According to an aspect of the present invention, there is provided a sheet conveying device comprising: a pair of first rollers and a pair of second rollers both configured to convey a sheet; a first conveyance path configured to convey the sheet from the pair of first rollers to the pair of second rollers; a second conveyance path configured to perform switchback conveyance of the sheet from the pair of second rollers to the pair of first rollers; a rollers-contacting/separating switching unit configured to switch the pair of second rollers between a press-contacted state and a separated state; and a single driving source configured to drive the pair of first rollers, the pair of second rollers, and the rollers-contacting/separating switching unit, wherein the pair of first rollers is rotatably driven in a direction in which the sheet is conveyed toward the first conveyance path independently of a rotation direction of the driving source, the pair of second rollers is switched to a direction corresponding to the rotation direction of the driving source, a non transferring of drive section is set where when the driving source switches the rotation direction after the sheet that has been switchback-conveyed has reached the pair of first rollers, a drive from the driving source is not transferred to the pair of second rollers, and the rollers-contacting/separating switching unit is driven to separate the pair of second rollers during a time the drive is not transferred to the pair of second rollers due to the non transferring of drive section.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
The embodiment of the present invention will now be described in detail by way of example with reference to the accompanying drawings. Note that in some cases, an image reading apparatus is provided and used in the main body of an image recording apparatus such as a copying machine, a printer, a facsimile apparatus, or a multi function peripheral including them as part of the constituent elements of the image recording apparatus. In this case, information read by the image reading apparatus is recorded as an image on a sheet by the image recording section (image recording means) of the image recording apparatus. That is, the image read by the image reading apparatus is copied to a sheet by the image recording section. The sizes, materials, shapes, and relative arrangements of the constituent components described in the following embodiment should properly be changed depending on various conditions and the arrangement of the apparatus to which the present invention is applied, and the present invention is not limited to the scope.
In this embodiment, an automatic feeding and reading apparatus will be exemplified, which serves as an image reading apparatus including a sheet conveying device to which the present invention is applied.
An automatic feeding and reading apparatus 1 includes a document feed tray 15 provided on the apparatus, and a document discharge tray 16 provided under the document feed tray 15. A document feed path 10 (conveyance path), a document conveyance path 11, a document reading path 12, and a document discharge path 13 are sequentially arranged in an almost U shape between the document feed tray 15 and the document discharge tray 16. The conveyance path 11 constitutes a third conveyance path. The document reading path 12 and the document discharge path 13 constitute a second conveyance path.
A document reversing path 14 is provided between the document feed path 10 and the document reading path 12. The document reversing path 14 connects the document discharge path 13 and the document conveyance path 11. A path switching flapper 75 is disposed between the document discharge path 13 and the document reversing path 14.
The path switching flapper 75 is configured to be swingable and face up so as to open the document discharge path 13 or face down so as to open the document reversing path 14. The path switching flapper 75 normally faces down due to the weight of its own.
The document feed path 10 includes a separation roller 45c and a pickup roller 47c. A separation pad 48 contacts the lower portion of the separation roller 45c due to the action of a spring (not shown). The arrangement including the separation roller 45c and the separation pad 48 constitutes a sheet separating section that separates and feeds stacked sheets. The document conveyance path 11 includes conveyance rollers 27a. Conveyance idler rollers 27c rotatably contact the conveyance rollers 27a due to the action of a spring (not shown). The conveyance rollers 27a and the conveyance idler rollers 27c constitute first pairs of rollers (first conveyance means).
A document reading platen glass 51 is provided under the document reading path 12. A document reading section 5 is provided under the document reading platen glass 51. A document pressing member 52 is provided on the document reading platen glass 51. A document is conveyed between the document reading platen glass 51 and the document pressing member 52.
In the document reading section 5, the conveyed document is irradiated with light from a light source such as an LED via the document reading platen glass 51. A lens array condenses the reflected light. A contact image sensor (to be referred to as a CIS hereinafter) then causes a reading means such as a CCD to photoelectrically convert the light, thereby reading the document image.
The document discharge path 13 includes discharge rollers 33a. Discharge idler rollers 33c are rotatably supported by a discharge idler roller holder 33d and contact the discharge rollers 33a. The discharge rollers 33a and the discharge idler rollers 33c constitute second pairs of rollers (second conveyance means). The discharge idler roller holder 33d includes a shaft portion 33e and is pivotally supported about the shaft portion 33e so as to be swingable.
Discharge idler roller holder levers 61a and 61b are attached to the two ends of the shaft portion 33e. Hooks are provided at the distal ends of the discharge idler roller holder levers 61a and 61b. A spring 62 is attached to each hook. The springs 62 are attached such that the spring force acts to swing the discharge idler roller holder 33d toward the discharge rollers 33a so as to press the discharge idler rollers 33c against the discharge rollers 33a.
A cam follower 61c engaging with a cam face 38c of a discharge cam gear 38 to be described later is provided on the discharge idler roller holder lever 61a on the side of the chain of drives.
A chain 2 of drives for feeding documents includes a motor 17 serving as the sole (single) driving source of the chain 2 of drives for feeding documents and capable of rotating in the forward and reverse directions. A motor gear (not shown) is attached to the motor 17. The motor gear meshes with a conveyance sun gear 21 through an idler gear 19. A conveyance planet gear arm 24 swingable about the axis is attached to the conveyance sun gear 21. Conveyance planet gears 22a and 22b are rotatably attached to the conveyance planet gear arm 24 to as to mesh with the conveyance sun gear 21. As the conveyance sun gear 21 and the conveyance planet gear arm 24 swing, the conveyance planet gear 22a meshes with a conveyance roller gear 26, and the conveyance planet gear 22b meshes with a conveyance planet-idler gear 23. The conveyance planet-idler gear 23 meshes with the conveyance roller gear 26. The conveyance rollers 27a are coaxially fixed on a conveyance roller shaft 27b. The conveyance roller gear 26 is coaxially supported at an end of the conveyance roller shaft 27b so as to mesh with the conveyance planet-idler gear 23. In this arrangement, the conveyance rollers 27a and the conveyance idler rollers 27c are rotatably driven in the direction in which the sheet is conveyed toward the document reading path 12 independently of the rotation direction of the motor 17. The chain of gears from the conveyance sun gear 21 to the conveyance roller gear 26 constitutes a first transfer means.
The discharge rollers 33a are coaxially fixed on a discharge roller shaft 33b. A discharge roller driving shaft 30 serving as a second rotation member is coaxially supported at an end of the discharge roller shaft 33b. A discharge roller gear 32 serving as a first rotation member faces the discharge roller driving shaft 30 and freely fits on the discharge roller shaft 33b so as to be rotatable. A protruding portion 30a serving as a convex portion is provided on the discharge roller driving shaft 30. The protruding portion 30a is formed to protrude toward the discharge roller gear 32 in the axial direction. The discharge roller gear 32 has a concave portion 32a that receives the protruding portion 30a, and a protruding portion 32b formed to be concyclic with the concave portion and engage with the protruding portion 30a. The engaging portion between the protruding portion 30a and the concave portion 32a is formed with a backlash so as to cause the discharge roller gear 32 and the discharge roller driving shaft 30 to have a play in the rotation direction. The discharge roller gear 32 and the discharge roller driving shaft 30 constitute a second transfer means.
The circumferential length of the concave portion 32a is set to be longer than that of the protruding portion 30a. For this reason, the discharge roller driving shaft is at rest until the protruding portions 30a and 30b engage with each other (non transferring of drive section), and is then driven with a delay with respect to the rotation of the discharge roller gear 32. That is, when the rotation direction of the discharge roller gear 32 is switched, the driving force is transferred to the discharge rollers 33a with a delay. Hence, the discharge rollers 33a always start moving with a delay of a predetermined time. The mechanism that is formed from the discharge roller driving shaft 30 and the discharge roller gear 32 and moves as described above will be referred to as a delaying mechanism hereinafter.
The discharge roller gear 32 meshes with a discharge cam sun gear 34. A discharge cam planet gear arm 37 swingable about the axis is attached to the discharge cam sun gear 34. Discharge cam planet gears 35a and 35b are rotatably attached to the discharge cam planet gear arm 37. The discharge cam sun gear 34 meshes with the discharge cam planet gears 35a and 35b.
As the discharge cam sun gear 34 rotates, the discharge cam planet gear arm 37 swings. That is, the discharge cam planet gear arm 37 swings to make the discharge cam planet gear 35a mesh with a discharge cam planet idler gear 36 when the motor 17 rotates in the forward direction and make the discharge cam planet gear 35b mesh with the discharge cam gear 38 when the motor 17 rotates in the reverse direction. The discharge cam gear 38 is provided with a first gear portion including an untoothed portion 38a and a gear portion 38h, and a second gear portion including an untoothed portion 38b and a gear portion 38j. In the initial state, the untoothed portion 38b faces a pinion 36a of the discharge cam planet idler gear 36. Even when the motor 17 rotates in the forward direction, the teeth do not mesh with each other. Hence, the drive of the discharge cam planet idler gear 36 is not transferred to the discharge cam gear 38.
On the other hand, the discharge cam gear 38 has the gear portion 38h corresponding to a predetermined number of teeth at a position facing the discharge cam planet gear 35b, and the untoothed portion 38a otherwise. When the motor 17 rotates in the reverse direction, the discharge cam sun gear 34 rotates clockwise to swing the discharge cam planet gear arm 37 clockwise. The gear portion 38h of the discharge cam gear 38 meshes with the discharge cam planet gear 35b so as to rotatably drive the discharge cam gear 38 by an amount corresponding to the predetermined number of teeth. After that, the untoothed portion 38a of the discharge cam gear 38 reaches the position facing the discharge cam planet gear 35b, transfer of the drive from the motor to the discharge cam gear 38 stops, and the discharge cam gear 38 stops rotating. At this time, since the discharge cam gear 38 rotates by the amount corresponding to the several teeth, the untoothed portion 38b at the position facing the discharge cam planet idler gear 36 moves so that the gear portion 38j meshes with the pinion 36a of the discharge cam planet idler gear 36.
When the rotation of the motor 17 is then switched to the forward direction, the discharge cam planet gear arm 37 swingably rotates counterclockwise to make the discharge cam planet gear 35a mesh with the discharge cam planet idler gear 36 and rotatably drive the discharge cam planet idler gear 36. Since the pinion 36a of the discharge cam planet idler gear 36 meshes with the discharge cam gear 38 this time, the discharge cam gear 38 is rotatably driven. After that, the discharge cam gear 38 is rotatably driven until the discharge cam planet idler gear 36 reaches the untoothed portion 38b. Transfer of the drive to the discharge cam gear 38 stops when the untoothed portion 38b reaches the position facing the discharge cam planet idler gear 36. The discharge cam gear 38 stops, thus restoring the initial state.
The discharge cam gear 38 has the cam face 38c. The above-described cam follower 61c of the discharge idler roller holder lever 61a is arranged at the position facing the cam face 38c. The cam face 38c includes an arc portion 38d concentric to the discharge cam gear 38, and a concave portion 38e connected to the arc portion 38d via inclined surfaces 38f and 38g.
In the initial state, the concave portion 38e is located at the position facing the cam follower 61c, and the cam face 38c and the cam follower 61c are in a disengaged state. When the discharge cam gear 38 rotates, the inclined surface 38f of the cam face 38c engages with the cam follower 61c and starts pushing the discharge idler roller holder lever 61a down against the spring force of the spring 62.
This makes the discharge idler roller holder 33d pivot about the shaft portion 33e so the discharge idler rollers 33c gradually rise and start separating from the discharge rollers 33a. The pivotal movement of the discharge idler roller holder 33d ends, thus completing the separation operation between the discharge rollers 33a and the discharge idler rollers 33c when the cam follower 61c reaches the arc portion 38d of the cam face 38c. That is, the arrangement including the cam face 38c of the discharge cam gear 38, the cam follower 61c of the discharge idler roller holder lever 61a, and the spring 62 constitutes a rollers-contacting/separating switching means for switching the discharge rollers 33a and the discharge idler rollers 33c between a press-contacted state and a separated state.
When the discharge cam gear 38 further rotates, the inclined surface 38g engages with the cam follower 61c. The discharge idler roller holder lever 61a is moved upward by the spring force so as to make a movement reverse to that described above. After a while, the discharge rollers 33a are pressed against the discharge idler rollers 33c, and the cam face 38c disengages from the cam follower 61c, thus restoring the initial state.
The idler gear 19 meshes with a feeding sun gear 42 via an idler gear 20. A feeding planet gear arm 44 swingable about the axis is attached to the feeding sun gear 42. A feeding planet gear 43a is rotatably attached to the feeding planet gear arm 44 to mesh with the feeding sun gear 42. When the motor 17 rotates in the forward direction, the feeding sun gear 42 swings to make a separation roller gear 45a mesh with the feeding planet gear 43a. A separation roller shaft 45d is coaxially fixed at the rotation center of the separation roller gear 45a.
A separation roller 45c and a separation roller gear 45b are coaxially fixed on the separation roller shaft 45d on the side of the document feed path 10. A pickup gear 47a meshes with the separation roller gear 45b via a pickup idler gear 46. A pickup roller 47c is coaxially fixed at the rotation center of the pickup gear 47a via a pickup shaft 47b.
A pickup holder 49 integrally supports the pickup gear 47a, the pickup shaft 47b, the pickup roller 47c, and the pickup idler gear 46. A spring clutch (not shown) is attached across the pickup holder 49 and the separation roller shaft 45d.
A feeding sun gear 71 meshes with the conveyance roller gear 26. A feeding planet gear arm 72 swingable about the axis is attached to the feeding sun gear 71. A feeding planet gear 73 is attached to the feeding planet gear arm 72 and meshes with the feeding sun gear 71. When the motor 17 rotates in the forward direction, the feeding sun gear 71 swings to make the separation roller gear 45a mesh with the feeding planet gear 73.
The separation roller gear 45a is arranged on the pivotal orbit of the feeding planet gear 43a and configured to mesh with the feeding planet gear 43a. A control lever 80 engages with the feeding planet gear arm 44 to regulate the pivotal movement of the arm. The control lever 80 is formed from a helical torsion spring. A coil portion 80a is supported by the device main body. A lever portion 80b is flexible about the support portion and can be bent by the pressing force in the direction of an arrow R1 or an arrow R2 in
The spring force of the helical coil portion 80a is set such that it is bent by a force of several thousand dyn (dyne). The feeding planet gear arm 44 is provided with cam faces 44a, 44b, and 44c. The lever portion 80b has, at its distal end, a cam follower 80c that engages with the cam faces 44a, 44b, and 44c. A stopper member 81 is configured to abut against the cam face 44a serving as the butt portion of the feeding planet gear arm 44 and not to pivot anymore counterclockwise in
The pivotal movement of the feeding planet gear arm 44 is controlled by the cam follower 80c of the control lever 80 engaging with the cam faces 44a, 44b, and 44c. The feeding planet gear arm 44 is thus configured to transit between a reverse rotation drive position, a forward rotation drive position, a switching enable position, and a feeding position to be described later.
That is, the arrangement including the feeding planet gear arm 44 and the control lever 80 shown in
When the motor 17 rotates in the forward direction from the reverse rotation drive position, the feeding sun gear 42 rotates clockwise, and the feeding planet gear arm 44 also pivots clockwise. The cam follower 80c of the control lever 80 then contacts the cam face 44a of the feeding planet gear arm 44. When the feeding planet gear arm 44 further pivots clockwise, the cam follower 80c bends in the direction R1 along the cam face 44a. The feeding planet gear arm 44 continuously pivots clockwise while shoving the cam follower 80c.
When arriving at the end of the cam face 44a, the cam follower 80c disengages from the cam face 44a. The lever portion 80b of the control lever 80 is going to return to the initial position R0 due to the spring force, and engages with the cam face 44b arranged adjacent to the cam face 44a. The cam face 44b engages with the cam follower 80c. The cam follower 80c continuously stops the counterclockwise pivotal movement of the feeding planet gear arm 44. Even if the motor 17 continuously rotates in the forward direction, the feeding planet gear arm 44 maintains the stopped state, and the planet gear is set in the idle running state at that position (
When the motor 17 rotates in the reverse direction from the forward rotation drive position, the feeding planet gear arm 44 starts pivoting counterclockwise. The cam follower 80c disengages from the cam face 44b, and the lever portion 80b returns to the initial position R0 due to the spring force (
When the motor 17 is further driven in the reverse direction, the feeding planet gear arm 44 pivots counterclockwise, and the cam follower 80c contacts the cam face 44c. The cam follower 80c bends in the direction R2 along the cam face 44c when the feeding planet gear arm 44 pivots clockwise. The feeding planet gear arm 44 continuously pivots counterclockwise while pushing the cam follower 80c.
When arriving at the end of the cam face 44c, the cam follower 80c disengages from the cam face 44c. The lever portion 80b of the control lever 80 returns to the initial position R0 due to the spring force. The feeding planet gear arm 44 pivots counterclockwise. When an end portion 44d abuts against the stopper member 81, the pivotal movement is stopped, and the feeding planet gear arm 44 returns to the reverse rotation drive position (
As described above, when the motor is driven in the reverse direction by a predetermined driving amount or more in the state in which the feeding planet gear arm 44 is at the forward rotation drive position, the feeding planet gear arm 44 is switched to and held at the reverse rotation drive position. In addition, when the motor is driven in the forward direction by a predetermined driving amount or more in the state in which the feeding planet gear arm 44 is at the reverse rotation drive position, the feeding planet gear arm is switched to and held at the forward rotation drive position.
When the motor 17 is driven in the reverse direction in the state in which the feeding planet gear arm 44 is at the forward rotation drive position, the feeding planet gear arm 44 pivots counterclockwise, the cam follower 80c disengages from the cam face 44b, and the control lever 80 returns to the initial position R0 (the chain line in
When the motor 17 is further driven in the forward direction at the switching enable position, the feeding planet gear 43a approaches the separation roller gear 45a. The feeding planet gear 43a finally meshes with the separation roller gear 45a and drives the separation roller 45c via the separation roller shaft 45d (
When the motor is driven in the reverse direction in the state in which the feeding planet gear arm 44 is at the feeding position, the feeding planet gear arm 44 pivots counterclockwise, the feeding planet gear 43a disengages from the separation roller gear 45a, and the cam follower 80c contacts the cam face 44c. When the motor is further driven in the reverse direction, transition to the above-described reverse rotation drive position occurs.
A series of single-sided document reading operations of the automatic feeding and reading apparatus 1 will be described with reference to
Upon receiving a reading start instruction from an operation unit (not shown), the motor 17 and the motor gear start rotating. The rotation direction at this time is defined as the forward direction. The drive is transferred to the separation roller 45c sequentially via the motor gear, the idler gear 19, the idler gear 20, the feeding sun gear 42, the feeding planet gear 43a, the separation roller gear 45a, and the separation roller shaft 45d, as shown in
One end of the pickup holder 49 is attached to the separation roller shaft 45d. When the separation roller shaft 45d rotates in the forward direction (the motor 17 rotates in the forward direction), the pickup holder 49 pivots to move the pickup roller 47c downward. When the pickup roller 47c contacts the document, the pickup holder 49 is set in the idle running state with respect to the separation roller shaft 45d due to the action of the spring clutch (not shown).
When the pickup roller 47c contacts the document, one or a plurality of document sheets stacked on the document feed tray 15 are fed from the top. If a plurality of document sheets are conveyed, the separation roller 45c contacts the separation pad 48 to reliably separate each sheet and convey it from the document feed path 10 to the conveyance rollers 27a in the document conveyance path 11.
The motor 17 continues rotating in the forward direction, and the drive is transferred to the conveyance rollers 27a sequentially via the motor gear, the idler gear 19, the conveyance sun gear 21, the conveyance planet gear 22a, the conveyance roller gear 26, and the conveyance roller shaft 27b. Hence, the conveyance rollers 27a continue rotating in the direction in which the document is conveyed. The conveyance idler rollers 27c are always kept in contact with the conveyance rollers 27a by the action of a spring (not shown). Hence, the document conveyed to the document conveyance path 11 is sandwiched between the conveyance rollers 27a and the conveyance idler rollers 27c and further conveyed to the document reading path 12.
The document reading path 12 (that is, the first conveyance path) is provided with a document edge sensor 53 serving as a sheet detection means for detecting that a sheet has reached a predetermined position on the downstream side of the conveyance rollers 27a and the conveyance idler rollers 27c. When the document edge sensor 53 detects the leading edge of the document, the document reading section 5 starts reading image information after the document has been conveyed by a predetermined amount from that position. At this time, the document that is being read is brought into tight contact with the document reading platen glass 51 by the document pressing member 52 and a spring (not shown). For this reason, the distance between the document reading section 5 and the reading surface of the document and is kept constant. This allows to read a clearer image. The document that has undergone the reading is conveyed to the document discharge path 13. The document moves while shoving up the path switching flapper 75 by the leading edge, and reaches the nip between the discharge rollers 33a and the discharge idler rollers 33c. The document is further conveyed onto the document discharge tray 16. After that, when the document edge sensor 53 detects the trailing edge of the document that is being read, the document reading section 5 ends image information reading after the document has been conveyed by a predetermined amount from that position.
The motor 17 continues rotating in the forward direction, and the drive is transferred to the discharge rollers 33a sequentially via the motor gear, the idler gear 19, the idler gear 20, the feeding sun gear 42, a discharge idler gear 31, the discharge roller gear 32, the discharge roller driving shaft 30, and the discharge roller shaft 33b. The discharge rollers 33a rotate in the direction in which the document is discharged to the document discharge tray 16.
During single-side reading, the discharge idler rollers 33c are always kept in contact with the discharge rollers 33a via the discharge idler roller holder 33d by the action of a spring (not shown), as shown in
A series of double-sided document reading operations of the automatic feeding and reading apparatus 1 will be described with reference to
When the document edge sensor 53 detects the leading edge of the obverse surface of the document (step S2), the motor 17 rotates in the direction (second rotation direction) reverse to the forward direction. By the reverse rotation, the feeding planet gear arm 44 rotates to separate the feeding planet gear 43a from the separation roller gear 45a and moves to the switching enable position and then to the reverse rotation drive position (step S3). In step S4, the motor 17 returns to the forward rotation, and the feeding planet gear arm 44 pivots clockwise. The feeding planet gear arm 44 stops at the forward rotation drive position at which the lever portion 80b of the control lever 80 formed from a wire spring contacts the cam face 44b of the feeding planet gear arm 44.
At this time, even when the motor 17 rotates in the forward direction, the feeding planet gear arm 44 does not pivot counterclockwise, and the feeding planet gear 43a does not mesh with the separation roller gear 45a. At this forward rotation drive position, the drive is not transferred to the chain of drives from the separation roller gear 45a, and the separation roller 45c and the pickup roller 47c are also at rest. Hence, even when the second and subsequent document sheets are stacked on the document feed tray 15, they remain on the document feed tray 15 without being conveyed.
When the document edge sensor 53 detects the leading edge of the first document sheet, the document reading section 5 starts reading image information of the document obverse surface after the document has been conveyed by a predetermined amount from that position. After that, when the document edge sensor 53 detects the trailing edge of the document obverse surface that is being read, the document reading section 5 ends image information reading after the document has been conveyed by a predetermined amount from that position.
When the document edge sensor 53 detects the trailing edge of the document in step S5, and the document is conveyed by a predetermined amount, the motor 17 temporarily stops (step S6). In this embodiment, the predetermined amount means the distance from the document edge sensor 53 to the position immediately before the trailing edge of the document obverse surface leaves the nip between the discharge rollers 33a and the discharge idler rollers 33c. At this time, the trailing edge of the document passes through the path switching flapper 75 provided in the document discharge path 13. The path switching flapper 75 is facing down due to the weight of its own so as to open the document reversing path 14.
Up to this point of time, the forward rotation drive of the motor 17 is transferred to the discharge cam planet idler gear 36 via the motor gear, the idler gear 19, the idler gear 20, the feeding sun gear 42, the discharge idler gear 31, the discharge roller gear 32, the discharge cam sun gear 34, and the discharge cam planet gear 35b. However, since the pinion 36a of the discharge cam planet idler gear 36 faces the untoothed portion 38b of the discharge cam gear 38, as shown in
The reverse surface reading operation during double-sided document reading will be described next. When the document is sandwiched at the nip between the discharge rollers 33a and the discharge idler rollers 33c, and the motor 17 is temporarily at rest, the path switching flapper 75 opens the document reversing path 14, as described above. In step S7, the motor 17 that is temporarily at rest rotates in the reverse direction to perform switchback conveyance to make the trailing edge of the document enter the document reversing path 14. The document reversing path 14 joins the document conveyance path 11 before the conveyance rollers 27a. For this reason, when the motor 17 continues rotating in the reverse direction, the document trailing edge at the time of obverse surface reading is guided to the conveyance rollers 27a as the new leading edge. Due to the reverse rotation of the motor 17 at this time, the feeding planet gear arm 44 rotates counterclockwise and moves to the switching enable position and then to the reverse rotation drive position. Thus conveying the document to the document reversing path 14 in the reverse direction from its trailing edge allows to direct the reverse surface of the document to the side of the document reading platen glass 51 and cause the document reading section 5 to read the reverse surface of the document.
When the motor 17 is rotatably driven in the reverse direction, the discharge cam sun gear 34 also rotates in the reverse direction. The discharge cam planet gear arm 37 swings, and the discharge cam planet gear 35b meshes with the discharge cam gear 38. Since the discharge cam gear 38 includes the gear portion 38h at the portion meshed with the discharge cam planet gear 35a, as shown in
Additionally, when the motor 17 is rotatably driven in the reverse direction, the conveyance planet gear arm 24 also swings. The conveyance planet gear 22b meshes with the conveyance planet-idler gear 23, and the drive is transferred to the conveyance roller gear 26 and the conveyance rollers 27a. Although the motor 17 rotates in the reverse direction, the rotation direction of the conveyance rollers 27a is the same as that when the motor 17 rotates in the forward direction because the drive transfer to the conveyance rollers 27a is done via the conveyance planet-idler gear 23. The document conveyed through the document reversing path 14 by the discharge rollers 33a is sandwiched and conveyed by the conveyance rollers 27a. When the document edge sensor 53 detects the leading edge of the document (the trailing edge upon obverse surface reading) (step S8), it is determined that the document has been conveyed through the document reversing path 14 without document jam. At this point of time, the motor 17 returns to the forward rotation (step S9).
When the motor 17 is rotatably driven in the forward direction, the conveyance planet gear arm 24 swings again. The conveyance planet gear 22a meshes with the conveyance roller gear 26, and the drive is transferred to the conveyance rollers 27a. Hence, the document sandwiched between the conveyance rollers 27a and the conveyance idler rollers 27c is conveyed toward the document reading path 12. The feeding planet gear arm 44 moves from the reverse rotation drive position to the forward rotation drive position when the motor 17 is rotatably driven in the forward direction. The discharge cam sun gear 34 also rotates in the forward direction, the discharge cam planet gear arm 37 swings, and the discharge cam planet gear 35a meshes with the discharge cam planet idler gear 36.
At this time, the discharge cam planet idler gear 36 meshes with the discharge cam gear 38, as described above. Hence, the forward rotation of the motor 17 is transferred to the discharge cam gear 38 to rotatably drive it. When the discharge cam gear 38 is rotatably driven, the cam follower 61c engages with the inclined surface 38f of the cam face 38c to start pushing down the discharge idler roller holder lever 61a against the spring force of the spring 62. The discharge rollers 33a and the discharge idler rollers 33c thus cancel the press-contacted state therebetween and separate from each other (
On the other hand, after the rotation direction of the discharge roller gear 32 has changed to separate the protruding portion 32b from the protruding portion 30a of the discharge roller driving shaft, the rotation is not transferred to the discharge rollers 33a until the protruding portion 32b contacts the protruding portion 30a again. The delaying mechanism acts not to immediately transfer the drive of the forward rotation of the motor 17 to the discharge rollers 33a. That is, during non transferring of drive to the discharge rollers 33a, the discharge rollers 33a separate from the discharge idler rollers 33c. Hence, even when the rotation direction of the motor 17 is switched from the reverse direction to the forward direction to rotate the conveyance rollers 27a and the discharge rollers 33a in opposite directions, the document can be conveyed by the conveyance rollers 27a without being pulled from both sides, and the discharge rollers 33a can separate from the discharge idler rollers 33c.
As in the time of obverse surface reading, the document edge sensor 53 detects the leading edge (the trailing edge of the document obverse surface) of the document reverse surface. The document reading section 5 starts reading image information of the document reverse surface after the document has been conveyed by a predetermined amount from that position.
Note that in this embodiment, to make the device as small as possible, the paper path length corresponding to the sum of the document reversing path 14, the document conveyance path 11, the document reading path 12, and the document discharge path 13 is minimized so as to be shorter than the conveyance-direction length of the document to be conveyed. For this reason, when the leading edge of the document reverse surface reaches the discharge rollers 33a during reading of the reverse surface of the double-sided document, the trailing edge of the document reverse surface is still located on the side of the document discharge tray 16 relative to the discharge rollers 33a. That is, the near leading edge portion and the near trailing edge portion of a single document, which is passing through the paper path having an almost U shape, pass by each other between the discharge rollers 33a and the discharge idler rollers 33c. However, since the discharge idler rollers 33c separate from the discharge rollers 33a at this time, as described above, the leading edge and the trailing edge of the document can pass by without jam upon reading the document reverse surface.
Before the trailing edge of the document reverse surface passes the discharge rollers 33a and reaches the conveyance rollers 27a, a discharge cam 39a rotates by a predetermined amount. The discharge idler rollers 33c contact the discharge rollers 33a again, and the document is conveyed being sandwiched by the conveyance rollers 27a and the discharge rollers 33a. After that, the discharge cam gear 38 reaches the untoothed portion 38b, as described above, the drive from the motor 17 stops, and the rotation stop, thus restoring the initial state.
After that, when the document edge sensor 53 detects the trailing edge of the document reverse surface that is being read (step S10), the document reading section 5 ends reading image information on the reverse surface after the document has been conveyed by a predetermined amount from that position. The document is then conveyed to the document discharge tray 16. The document is conveyed until it passes the discharge rollers 33a after detection of the trailing edge of the document. Then, the motor 17 rotates in the reverse direction (step S11) to move the feeding planet gear arm 44 from the forward rotation drive position to the switching enable position. In step S12, the document presence/absence sensor 54 detects the presence/absence of a document stacked on the document feed tray 15. If a document exists, the process returns to step S1 to start reading the next document. Upon detecting that there is no document stacked on the document feed tray 15 any more, the reading operation ends.
If a plurality of document sheets are directly discharged to the document discharge tray 16, they have a page order different from that on the document feed tray 15 (the obverse and reverse surfaces are turned). The sheets may be arranged in the original page order by conveying them again through the document reversing path 14 without the reading operation after reading the document reverse surface.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefits of Japanese Patent Application No. 2010-293809, filed Dec. 28, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2010-293809 | Dec 2010 | JP | national |
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