This application claims priority benefits of Japanese Patent Application No. 2004-088005 filed Mar. 24, 2004, the entire disclosure of which is hereby incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to a sheet cutting apparatus in which a portion of a cutting blade to be used for cutting a sheet, a sheet stack, etc. is varied to make it possible to uniformly use the cutting blade, a sheet aftertreatment apparatus equipped with the sheet cutting apparatus, and an image forming apparatus whose apparatus main body has the sheet aftertreatment apparatus as one of its components.
2. Related Background Art
Conventionally, a sheet cutting apparatus which cuts a sheet, a sheet stack, etc. (hereinafter referred to as “sheets to be cut”) with a cutting blade is provided in a sheet aftertreatment apparatus as one of the components of the sheet aftertreatment apparatus which is provided in the apparatus main body of an image forming apparatus. The sheet aftertreatment apparatus binds sheets discharged from the apparatus main body of the image forming apparatus into a stack, and then performs glue binding or saddle-stitch/buckle binding. To align the end surface of the bound sheets, an end portion of the sheet stack is cut off by the sheet cutting apparatus (Japanese Patent Application Laid-open No. 2003-292230). The sheet cutting apparatus may cut not only a sheet stack but also a single sheet. In other words, the sheet cutting apparatus is adapted to cut different forms of sheets to be cut, which may be a sheet stack or a single sheet. The image forming apparatus is an apparatus for forming an image on a sheet, and may be a copying machine, a printer, a facsimile apparatus, a multifunctional apparatus composed of those apparatuses, etc.
In the conventional sheet cutting apparatus, regardless of the size of the sheets to be cut, sheets are always fed to the same position and cut there. Thus, the cutting blade is not uniformly used over its entire length but includes a portion always used for cutting regardless of the size of the sheets to be cut, and a portion not used for cutting according to the size of the sheets to be cut, resulting in a variation in wear. As a result, when its portion constantly used has lost its sharpness, the cutting blade must be replaced by a new one even if it includes a portion which is not much used and, consequently, cuts well. Thus, the cutting blade cannot be used for a long period of time.
Further, the sheet aftertreatment apparatus equipped with the sheet cutting apparatus requires temporary suspension of after-treatment operation in order to replace the cutting blade, resulting in a rather low operating efficiency (availability ratio).
Furthermore, due to the low operating efficiency (availability ratio) of the sheet aftertreatment apparatus, the conventional image forming apparatus equipped with the sheet aftertreatment apparatus having such a sheet cutting apparatus exhibits a rather low operating efficiency (availability ratio).
An object of the present invention is to provide a sheet cutting apparatus which allows uniform use of the cutting blade to thereby reduce the number of times for replacing the cutting blade.
Another object of the present invention is to provide a sheet aftertreatment apparatus equipped with a sheet cutting apparatus in which the number of times for replacing the cutting blade has been reduced, thereby achieving an enhanced operating efficiency (availability ratio).
Still another object of the present invention is to provide an image forming apparatus improved in terms of productivity in image formation through provision of a sheet aftertreatment apparatus with an enhanced operating efficiency (availability ratio).
A sheet cutting apparatus according to the present invention includes: a cutting blade for cutting a sheet to be cut which includes a sheet and a sheet stack; and a transport means capable of holding and rotating the sheet to be cut to cause an end portion of the sheet to be cut to be opposed to the cutting blade and transporting the sheet to be cut to a position where the end portion is cut by the cutting blade.
The transport means is capable of selectively holding, based on the size of the sheet to be cut, a portion of the sheet to be cut which is a central position of the sheet to be cut with respect to a direction crossing a direction in which the sheet to be cut is conveyed and which is an arbitrary position of the sheet to be cut along the conveying direction.
A sheet aftertreatment apparatus according to the present invention includes: an alignment means for aligning an end portion of at least one side of a sheet stack; and the sheet cutting apparatus for cutting the sheet stack aligned by the alignment means.
A sheet aftertreatment apparatus according to the present invention may include: the sheet cutting apparatus; and a supply means for supplying the sheet to be cut to the transport means, with a central position of the sheet to be cut with respect to a direction crossing a direction in which the sheet to be cut is supplied being matched with a central position of the sheet to be cut with respect to a direction crossing a direction in which the sheet to be cut is conveyed in the transport means of the sheet cutting apparatus.
An image forming apparatus according to the present invention includes: an image forming means for forming an image on a sheet; and any one of the sheet aftertreatment apparatuses for cutting a sheet to be cut on which an image has been formed by the image forming means.
These and other objects, features and advantages of the present invention will become more apparent upon consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
A sheet cutting apparatus according to an embodiment of the present invention, a sheet aftertreatment apparatus equipped with this sheet cutting apparatus, and copying machine constituting an example of an image forming apparatus whose apparatus main body has this sheet aftertreatment apparatus as one of its components, will be described with reference to the drawings. The values mentioned in the description of this embodiment are only given for reference purposes, and should not be construed restrictively.
The image forming apparatus may be a copying machine, a printer, a facsimile apparatus, a multifunctional apparatus composed of these apparatuses, etc. That is, the image forming apparatus is not restricted to a copying machine. Further, the sheet aftertreatment apparatus is not always provided in the apparatus main body of a copying machine. It may also be provided in the apparatus main body of a printer, a facsimile apparatus, a multifunctional apparatus composed of those apparatuses, etc.
As shown in
Further, while in
Further, the apparatus main body A of the copying machine is provided with a control portion 9 for controlling the apparatus main body A, and the sheet aftertreatment apparatus is equipped with a central processing unit (hereinafter referred to as the “CPU”) 200 which performs transmission and reception of data, control signals, etc. to and from the control portion 9 of the apparatus main body A to control the sheet aftertreatment apparatus. It is also possible to integrate the control portion 9 and the CPU 200 with each other and to provide the resultant integrated control portion in one of the apparatus main body A and the sheet aftertreatment apparatus to thereby control the apparatus main body A and the sheet aftertreatment apparatus.
While in the sheet aftertreatment apparatus of this embodiment the sheets are stacked together and then glued to be bound, it is also possible to effect saddle-stitch/buckle binding on the sheets after stacking them together. Further, it is also possible to effect staple binding with a stapler.
While the sheet cutting apparatus of this embodiment cuts a glue-bound sheet stack, it can also cut a saddle-stitch/buckle-bound sheet stack or an unbound sheet stack.
Further, the sheet cutting apparatus of this embodiment can cut not only a sheet stack but also a single sheet. That is, the sheet cutting apparatus of this embodiment can cut sheets to be cut in the form of a single sheet, a sheet stack, etc. In the following, the case in which a sheet stack is cut will be described.
(General Construction of the Copying Machine)
In the lower portion of the apparatus main body A of the copying machine G, a plurality of sheet cassettes 4 accommodating sheets of various sizes are provided such that they can be drawn out (
That is, based on the information read at the scanner portion 2, the apparatus main body A applies a laser beam from a light emitting portion 3a to a photosensitive drum 3b to form a latent image, which is developed with toner and transferred to the sheet. Thereafter, the apparatus main body A conveys the sheet to a fixing portion 6, where the toner image is permanently fixed to the sheet by heating and pressurization. Then, in a one-side recording mode in which a toner image is formed on one side of a sheet, the apparatus main body A sends the sheet as it is to the sheet aftertreatment apparatus B. In a two-side recording mode in which toner images are formed on both sides of a sheet, the apparatus main body A effects switch back conveyance on the sheet with the image recorded on one side thereof and reverses it before conveying it to a re-conveyance path 7. Then, the apparatus main body A conveys the sheet to the image forming portion 3 again to form an image also on the other side of the sheet before sending it to the sheet aftertreatment apparatus B. Before sending the sheet to the sheet aftertreatment apparatus B, the apparatus main body A supplies the sheet aftertreatment apparatus B with a signal indicating the sheet size, etc., causing the sheet aftertreatment apparatus B to previously perform path switching therein, etc.
Apart from the feeding from the sheet cassette 4, the sheet can also be fed manually from a multiple tray 8.
As shown in
In the normal mode, a sheet P discharged from the apparatus main body A of the copying machine G to the sheet aftertreatment apparatus B is conveyed by conveying roller pairs 10a, 10b, 10c, and 10d, and discharged onto a stack tray 11. In the glue-binding mode, the sheet P undergoes a predetermined treatment described below, and is discharged onto a stacking tray E.
(Control Portion of the Sheet Aftertreatment Apparatus)
Electrically connected to the output side of the CPU 200 through drivers D1, D2, D3, D4, D5, D6, D7, D8, D9, and D10 are respectives of a cover motor 37 (see
Further, as storage portions, the CPU 200 has, for example, a read only memory (ROM) 201 and a random access memory (RAM) 202. The ROM 201 stores, for example, a control program corresponding to cutting control procedures (described later) for bound sheet stacks of different sizes to be executed by the CPU 200. The RAM 202 is a portion that temporarily stores information such as computation data of the CPU 200 and a sheet size inputted by the user.
When signals from the above-mentioned respective sensors and the ROM 201 and the RAM 202 are input thereto, the CPU 200 executes the control program based on the signals, controlling the respective motors, plunger (not shown), etc. so cutting control, etc. can be executed. Further, signals are transmitted and received between the CPU 200 and the control portion 9 in the apparatus main body A of the copying machine G to thereby control the sheet aftertreatment apparatus B as a whole.
(Stacking on the Alignment Longitudinal Path)
In the binding mode, the sheet P discharged from the apparatus main body A is guided by a first flapper 12 and a second flapper 13 shown in
The sheet P conveyed by the conveying roller pairs 10a, 17a, and 17b is discharged into the alignment longitudinal path 35 by a discharge roller pair 18, and then returned by a semicircular roller 19 and the discharge roller pair 18 to a position where the trailing edge of the sheet P abuts a trailing-edge stopper 20 to effect alignment in the sheet conveying direction (trailing edge alignment). Then, the sheet P is pushed-in in the direction of the sheet center by, for example, an alignment plate 21 serving as an alignment means, and alignment in a direction crossing the sheet conveying direction is effected. That is, the sheet P is pushed-in in the direction of the center with respect to the sheet width direction (the direction crossing the sheet conveying direction), and the side ends of the sheet are aligned.
When the trailing edge of the sheet P passes the discharge roller pair 18, the discharge roller pair 18 is controlled so as to be reduced in rotating speed. As a result, the sheet P discharged into the alignment longitudinal path 35 is reliably fed to the alignment longitudinal path 35 by the rotation of the semicircular roller 19, thus reliably effecting trailing edge alignment.
When a predetermined period of time has elapsed after the passing of the trailing edge of the sheet through the discharge sensor 22, or when the motor RPM has attained a predetermined RPM, the sheet is regarded to have passed the discharge roller pair 18.
(Semicircular Roller)
Next, the semicircular roller 19, which pulls back the sheet P discharged into the alignment longitudinal path 35 in a direction opposite to the discharging direction, will be described.
As shown in
(Alignment Longitudinal Path Plate)
An alignment longitudinal path plate 36 can be moved in a direction indicated by an arrow a in
(Operating Timing of the Semicircular Roller)
The semicircular roller 19 is operated after the discharge roller pair 18 has released the trailing edge of the sheet P. More specifically, the semicircular roller 19 rotates in a direction opposite to the sheet discharging direction after a predetermined period of time has elapsed since the passing of the trailing edge of the sheet P through the discharge sensor 22 provided on the upstream side of the discharge roller pair 18.
(Cover Path)
The sheet P discharged from the apparatus main body A is guided to the cover path 16 by the first flapper 12 and the second flapper 13. As shown in
The registration roller pair 23 can be moved in a direction perpendicular to the sheet conveying direction (i.e., a direction crossing the same or the sheet width direction) by the cover motor 37 and a rack 38. After the trailing edge of the cover sheet P2 has left the conveying roller pair 17a, the registration roller pair 23 moves in the direction indicated by the arrow b in
(Gripper)
A gripper 41, shown in
(Gluing Unit)
The tub 25a is adapted to move along the shafts 25e in the sheet width direction, which is perpendicular to the sheet conveying direction, by the tub driving portion 25f by an amount not less than the sheet width, and has two retracted positions (the upper edge side and the lower edge side in
The tub heater 25d is mounted to the outer side of the tub 25a. At the start of the binding mode, the-tub heater 25d heats the tub 25a, and melts the glue 25c in the tub 25a. Through movement of the tub 25a by the tub driving portion 25f, the glue roller 25b rotates, and the molten glue 25c is spread over the entire outer peripheral surface of the glue roller 25b.
The sheet stack P1 placed in the alignment longitudinal path 35 is held by the gripper 41 (see
(Binding Process)
As shown in
As shown in
The glue 25c is applied to the sheet stack P1 held by the gripper 41 by the gluing unit 25 shown in
Next, as shown in
In order to cope with a variation in sheet thickness, the creasing tables 34 are provided with a clearance mechanism. Further, as shown in
(Buffer Mechanism)
A buffer mechanism 50 will be described with reference to
To move the reception tables 50a in the same direction as the sheet conveying direction, first, solely electromagnetic clutch gears 50c are placed in a torque transmission state, making it possible to transmit the rotation of a motor (not shown) to gears 50d. Then, the gears 50d roll and rotate on the racks 50e, which are stationary. As a result, the respective portions of the buffer mechanism 50 except for the racks 50e move integrally in the same direction as the sheet conveying direction. That is, the reception tables 50a move in the same direction as the sheet conveying direction. At this time, by the photo sensors 50f and protrusions 50k on the moving members 50n shielding the photo sensors 50f, there are conducted detection of the moving position of the buffer mechanism 50 except for the racks 50e in the same direction as the sheet conveying direction and movement control based on the position thus detected.
Further, in order to move the reception tables 50a in the direction perpendicular to the sheet conveying direction (the direction crossing the same or the sheet width direction), solely electromagnetic clutch gears 50g are placed in a torque transmission state in which the rotation of the motor is transmitted to gears 50h to thereby move the racks 50b. As a result, the reception tables 50a are moved in the direction perpendicular to the sheet conveying direction. At this time, by photo sensors 50i provided on the moving members 50n, and protrusions 50m provided at one end of the racks 50b shielding the photo sensors 50i, there are conducted detection of the moving position of the reception tables 50a in the direction perpendicular to the sheet conveying direction and movement control based on the position thus detected. When no buffering is to be effected on the sheet P, the reception tables 50a of the buffer mechanism 50 are retracted to home positions outside the width of the sheet P as shown in
The basic operation of the buffer mechanism 50 will be described. As shown in
When the sheet stack P1 is discharged from the alignment longitudinal path 35 and there is no sheet stack P1 on the trailing edge stopper 20, the buffer mechanism 50 causes the reception tables 50a to move downstream with respect to the sheet conveying direction and toward the trailing edge stopper 20. When the trailing edge of the sheet P buffered is supported by the trailing edge stopper 20, the buffer mechanism 50 stops the movement of the reception tables 50a, causing them to retract to the home positions. The buffer mechanism 50 repeats the above operation until the target number of bound stacks is attained.
(Rotation Stage)
Next, the rotation stage 60 will be described with reference to
As shown in
Above the rocking unit 61, there is arranged an entrance guide 67 constituting the entrance to the trimmer unit D. An entrance guide motor 68a is started through control of the CPU 200 to rotate an entrance guide gear 68b, thereby moving an entrance rack 68c connected to the entrance guide 67. The entrance guide motor 68a further continues its rotation, and when the entrance rack 68c is detected by an entrance guide opening and closing sensor 68d, its rotation is stopped through control of the CPU 200, and the opening movement for the entrance guide 67 is stopped. The entrance guide 67 is on standby in the open state.
When the bound sheet stack P3 bound through the binding process, is sent to the entrance guide 67 from the conveyance/alignment unit C and detected by an entrance sensor 68e, the CPU 200 causes the entrance guide motor 68a to rotate based on a detection signal from the entrance sensor 68e, and brings the entrance guide 67 close to the bound sheet stack P3, thus pressing an entrance driven roller 69a against the bound sheet stack P3. Then, a stack conveying roller 69b rotates in the direction indicated by the arrow in
After conveying the bound sheet stack P3 by a fixed amount, the stack conveying roller 69b stops the conveyance of the bound sheet stack P3, with the bound sheet stack P3 being pressurized by the entrance drive roller 69a of the entrance guide 67.
Next, the bound sheet stack P3 is held by a gripper unit 70 and conveyed to a discharge belt 71. By being conveyed while held, the bound sheet stack P3 reliably reaches the discharge belt 71. The gripper unit 70 is provided on a support plate 141 shown in
The gripper unit 70 has a holding member 145 that holds the bound sheet stack P3 together with a rotation guide gear 78. The holding member 145 is urged toward the rotation guide gear 78 by a spring 146. Further, the holding member 145 is to be separated from the rotation guide gear 78 against the resilient force of the spring 146 through the rotation of a nip releasing motor 147.
The bound sheet stack P3 conveyed to the discharge belt 71 is pressurized in the direction indicated the arrows in
At the same time, a discharge sensor 75 detects the glued end portion P3a of the bound sheet stack P3, so that the CPU 200 causes the discharge belt 71 to run for a predetermined period of time based on the detection signal thereof before stopping the running. Then, the CPU 200 moves the gripper unit 70 to the rotation center position of the bound sheet stack P3 and stops it there, causing the gripper unit 70 to hold the bound sheet stack P3.
After the gripper unit 70 has held the bound sheet stack P3, the rocking motor 62a shown in
As shown in
After the cutting of the bound sheet stack P3 is effected by the trimmer unit D, the gripper unit 70 moves, as shown in
After rotating the bound sheet stack P3 by 90 degrees, the gripper unit 70 temporarily moves the bound sheet stack P3 away from the trimmer unit D in order to grasp the relationship between the position where the bound sheet stack P3 is held and the next cutting position, causing the discharge sensor 75 to detect the end portion of the bound sheet stack P3. When the discharge sensor 75 detects the end portion of the bound sheet stack P3, the gripper unit 70 conveys the bound sheet stack P3 into the trimmer unit D again. The trimmer unit D cuts the end portion of the conveyed bound sheet stack P3 again. At this time, the end portion to be cut by the trimmer unit is at right angles with respect to the glued end portion P3a.
After the completion of the cutting, the gripper unit 70 conveys the bound sheet stack P3 to the predetermined rotating position again, and this time causes the bound sheet stack P3 to rotate by 180 degrees by the same rotating operation and in the same rotating direction as described above.
The gripper unit 70 has grasped the positional relationship between the position where the bound sheet stack P3 is held and the end portion of the bound sheet stack P3 in the foregoing cutting, so that, after rotating the bound sheet stack P3 by 180 degrees as described above, the gripper unit 70 conveys it again to the cutting position. The trimmer unit D again cuts the end portion of the conveyed bound sheet stack P3. At this time, the end portion to be cut by the trimmer unit is the remaining end portion at right angles with respect to the glued end portion P3a.
The gripper unit 70 rotates the bound sheet stack P3 cut in three directions again by 90 degrees by the same operation, and the glued end portion P3a of the bound sheet stack P3 is conveyed to the position where detection by the discharge sensor 75 is to be effected.
When the glued end portion P3a of the bound sheet stack P3 is detected by the discharge sensor 75, the gripper unit 70 cancels the holding of the bound sheet stack P3, and the surface presser unit 72 pressurizes the bound sheet stack P3. Thereafter, the discharge belt 71 runs counterclockwise as seen in
(Trimmer Unit)
Next, the trimmer unit D will be described with reference to
The trimmer unit D shown in
A longitudinal movement member 81 has the cutting blade 80, and is supported on a vertical movement member 82 by rollers 82a and 82b. The longitudinal movement member 81 is adapted to move in the longitudinal direction thereof and parallel to the cut surface of the bound sheet stack P3 by being guided by the rollers 82a and 82b provided on the vertical movement member 82 and abutment portions 81a and 81b formed in the longitudinal movement member 81 itself. Further, when a horizontal motor 83 rotates, a rotation cam 84 rotates, and a protrusion 84a formed on the rotation cam 84 is engaged with a rotation receiver 89 in the form of an elongated hole formed in the longitudinal movement member 81 itself, whereby the rotating movement of the horizontal motor 83 is converted to a linear reciprocating motion to thereby effect parallel movement in the longitudinal direction of the longitudinal movement member 81. Velocity adjustment for the reciprocating motion can be freely effected by providing the horizontal motor 83 with an encoder.
The movement of the cutting blade 80 in the thickness direction of the bound sheet stack P3 is effected by the vertical movement member 82. The vertical movement member 82 is guided by guide shafts 131 protruding therefrom and guide grooves 135 formed in columns 134 provided on a base 132, and moves along the columns 134, moving toward and away from the bound sheet stack P3. The vertical movement member 82 is provided with the rollers 82a and 82b supporting the longitudinal movement member 81, so that, when the vertical movement member 82 itself moves vertically, the longitudinal movement member 81 also moves vertically, and the cutting blade 80 also moves vertically. Further, in order to impart load (cutting force) to the cutting blade 80, the longitudinal movement member 81 is constantly pulled toward the bound sheet stack P3 by tension springs 87a and 87b through the vertical movement member 82.
As shown in
Thus, as shown in
Further, as shown in
Under the bound sheet stack P3, there is provided, for example, the mat 94 as the cutting blade 80 receiving means for the purpose of preventing damage of the cutting blade 80. The mat 94 of this embodiment is formed as a roller. The mat 94 is adapted to rotate in the direction indicated by the arrows in
(Operation of the Trimmer Unit)
The bound sheet stack P3 shown in
At this time, the link 90 operates with the sheet presser 93, with the result that the mounting member 136 moves away from the abutment portion 82c of the vertical movement member 82. Accordingly, the vertical movement member 82 is pulled by the tension springs 87a and 87b to descend following the mounting member 136. As a result of the descent of the mounting member 136, the cutting blade 80 descends, and comes into contact with the bound sheet stack P3.
After the cutting blade 80 comes into contact with the bound sheet stack P3, the horizontal motor 83 shown in
After the completion of the cutting of the bound sheet stack P3, the vertical motor 88 is rotated again to rotate the cam 91 until the link 90 reaches the upper supporting point, thereby moving the sheet presser 93 away from the bound sheet stack, and at the same time, moving the cutting blade 80 away from the mat 94. The cut sheet dust P4 is partly dropped into the dust box 97 as shown in
Thereafter, the cut sheet dust P4 is pushed toward the downstream side in the dust box 97 by the pusher 96. After the dust disposal rotational operation of the mat 94, the bound sheet stack P3 is rotated again by 90 degrees as described above, and the end portions of the three sides other than the glued portion are cut. Finally, the bound sheet stack P3, cut in the end portions of the three sides, is discharged onto the stacking tray E.
The operation procedures for controlling the position at which the bound sheet stack is cut by the trimmer unit D constructed as above of this embodiment will be described with reference to
Symbol M indicates the length of the cutting blade 80, and symbol Ls indicates the length of the shorter sides of the bound sheet stack P3. The CPU 200 causes the gripper unit 70 to operate in the trimmer unit D, and the bound sheet stack P3 on the rotation guide gear 78 (see also
In executing the cutting processing control of this embodiment of the present invention, the CPU 200 performs comparison with the length M of the cutting blade M based on the size data of the bound sheet stack P3 previously stored in the RAM 202. Next, to be described will be the cutting processing in the case in which it is determined by the CPU 200 that the length Ls of the shorter sides k and j of the bound sheet stack P3 shown in
First, although not shown, the CPU 200 causes the gripper unit 70 to operate to pressurize the portion of the bound sheet stack P3 near the center thereof by the gripper unit 70, and moves the bound sheet stack P3 to the cutting blade 80, thus cutting the end portion h of the bound sheet stack P3 by the cutting blade 80. Thereafter, the bound sheet stack P3 is returned to the position indicated by symbol S1, and the portion of the bound sheet stack P3 to be pressurized by the gripper unit 70 is changed to the end portion h.
The CPU 200 operates the rotation motor 76, and rotates the bound sheet stack P3 by 90 degrees by the rotation guide gear 78 to rotate it to the position indicated by symbol S1 to the position indicated by symbol S2 (B1). Then, the bound sheet stack P3 is linearly moved to the position indicated by symbol S3 by the gripper unit 70 (B2), and the end portion as the shorter side k of the bound sheet stack P3 is cut by using the left half of the cutting blade 80. After cutting the end portion as the shorter side k of the bound sheet stack P3 using by using the left half of the cutting blade 80, the CPU 200 restores the bound sheet stack P3 to the position indicated by symbol S2 by the gripper unit 70 (B3).
Next, the CPU 200 operates the rotation motor 76, and rotates the bound sheet stack P3 by 180 degrees by the rotation guide gear 78, causing it to rotate from the position indicated by symbol S3 to the position indicated by symbol S4 (B4). Then, the bound sheet stack P3 is linearly moved from the position indicated by symbol S4 by the gripper unit 70 (B5), and the end portion as the shorter side j of the bound sheet stack P3 is cut by using the right half of the cutting blade 80. After cutting the end portion as the shorter side j of the bound sheet stack P3 by using the right half of the cutting blade 80, the CPU 200 returns the bound sheet stack P3 to the position indicated by symbol S4 by the gripper unit 70 (B6), and rotates it to the position indicated by symbol S1 to thereby complete the cutting of the end portions of the three sides of the bound sheet stack P3.
In this way, when the length of the shorter sides of the bound sheet stack P3 is not larger than half of the length M of the cutting blade 80 ((½)M), the trimmer unit D of this embodiment cuts the end portion of one side of the bound sheet stack P3 using by the left half of the cutting blade 80, and cuts the end portions of the other side by using the right half of the cutting blade 80, whereby it is possible to uniformly use the cutting blade 80 over its entire length, thereby preventing partial wear of the cutting blade 80 and making it possible to use the cutting blade 80 for a longer period of time than in the prior art.
Next, the cutting of the bound sheet stack when the length Ls of the shorter sides of the bound sheet stack P3 exceeds half of the length M of the cutting blade 80 ((½)M), that is, ((½)M<Ls), will be described with reference to
First, although not shown, the CPU 200 operates the gripper unit 70 to pressurize the portion of the bound sheet stack P3 near the center thereof, and moves the bound sheet stack P3 to the cutting blade 80, thus cutting the end portion h of the bound sheet stack P3 by the cutting blade 80.
Thereafter, the CPU 200 restores the bound sheet stack P3 to the position indicated by symbol S10, and changes the position where the bound sheet stack P3 is pressurized by the gripper unit 70 to a position spaced apart from the glued end portion P3a of the bound sheet stack P3 by the distance (½)M. Then, the CPU 200 operates the rotation motor 76, and rotates the rotation guide gear by 90 degrees, moving the bound sheet stack P3 from the position indicated by symbol S10 to the position indicated by symbol S20 (B10). At this time, at the position indicated by symbol S20, the outer longer side (which, in the drawing, is the glued end portion P3a) is in the same straight line as the left-hand end of the cutting blade 80. Thereafter, the CPU 200 performs cutting processing in the same manner as that of the cutting processing shown in
That is, the CPU 200 linearly moves the bound sheet stack P3 to the position indicated by symbol S30 by the gripper unit 70 (B11), and cuts the end portion as the shorter side k of the bound sheet stack P3. Thereafter, the CPU returns the bound sheet stack P3 to the position indicated by symbol S20 (B12), where the CPU 200 rotates the bound sheet stack P3 by 180 degrees to move it to the position indicated by symbol S40. Next, the CPU 200 linearly moves the bound sheet stack P3 to the position indicated by symbol S50 by the gripper unit 70 (B14), and cuts the end portion as the shorter side j of the bound sheet stack P3. Thereafter, the CPU 200 returns the bound sheet stack P3 to the position indicated by symbol S40 (B15), and rotates it to the position indicated by symbol S10 to complete the cutting of the end portions of the three sides of the bound sheet stack P3.
In this way, when ((½)M)<Ls, the cutting of the two shorter side end surfaces is effected in a positioning such that the longer side of the bound sheet stack P3 is aligned with an end of the cutting blade 80 in the drawing, whereby it is possible to effect the cutting processing in two cutting. operations, using the cutting blade 80 over its entire length, that is, from end to end. Thus, while the central portion of the cutting blade 80 is worn to a somewhat by a degree larger than that of the end portions thereof, it is possible to use the cutting blade 80 substantially uniformly over its entire length, thereby preventing partial wear of the cutting blade 80 and making it possible to use the cutting blade 80 for a longer period of time than in the prior art.
As described above, two kinds of cutting processing are conducted based on the size data of the bound sheet stack P3 previously stored in the RAM 202: when ((½)M≧Ls), the cutting processing as described with reference to
While in the above embodiment the end portion h of the bound sheet stack is pressurized by the gripper unit 70, and rotated clockwise before transferring it, the portion to be pressurized may also be the end surface on the glued portion side, and the rotation may also be effected counterclockwise.
While the rotation of the bound sheet stack P3 is effected at the position indicated by symbol S1 in
While this embodiment adopts the press-and-cut system in which the cutting blade 80 is vertically moved up to the sheet presser 93, it is also possible to adopt a guillotine system in which a vertically movable upper cutter and a stationary lower cutter are used, or a slide system in which the cutting blade 80 horizontally reciprocates.
In this embodiment, the axis around which the bound sheet P3 is rotated is changed in order to change the cutting position based on the size of the bound sheet stack P3. Apart from this, a method is available in which there is simply provided a driving motor that moves the bound sheet stack P3 parallel to the cutting blade 80, making it possible to move the bound sheet stack P3 in a direction perpendicular to and in a direction parallel to the cutting blade 80 and effecting the shift of the cutting position simply by conveyance through motor drive.
In the sheet cutting apparatus of this embodiment, the sheet to be cut is rotated by a transport means, so that it is possible to uniformly use the cutting blade, changing the portion of the cutting blade to be used, thereby making it possible to use the cutting blade for a long period of time.
Further, in the sheet cutting apparatus of this embodiment, the cutting blade can be used for a long period of time, so that the number of times for replacing the cutting blade is reduced, thereby enhancing the operating efficiency (availability ratio) of the apparatus.
In the sheet cutting apparatus of this embodiment, based on the size of the sheet to be cut, a transport means selectively holds the portion of the sheet to be cut which is a central position of the sheet to be cut with respect to a direction crossing the conveying direction of the sheet to be cut and which is an arbitrary position along the conveying direction of the sheet to be cut, and the sheet to be cut is rotated around the held portion to cause an end portion of the sheet to be cut to be opposed to the cutting blade, so that it is possible to use the portions of the cutting blade on both sides with respect to the central position substantially uniformly.
The sheet aftertreatment apparatus of this embodiment is equipped with a sheet cutting apparatus in which the number of times for replacing the cutting blade is reduced, thereby making it possible to achieve an improvement in terms of operating efficiency (availability ratio).
The image forming apparatus of this embodiment is equipped with a sheet aftertreatment apparatus of high operating efficiency (availability ratio), so that it is possible to achieve an improvement in terms of productivity in image formation.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2004-088005 | Mar 2004 | JP | national |