The present application is based on and claims priority to Japanese patent application No. 2016-132474, filed Jul. 4, 2016, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present invention relates to a sheet detection device and a printer including the sheet detection device. The sheet detection device includes a sheet guide having a guide surface through which a sheet passes. The guide surface is provided with an opening through which an optical sensor as a sheet detector is exposed.
Conventionally, printers that print on label paper in which labels are stuck on roll long mount paper at predetermined intervals or on tag paper in which tags are continuously formed on accordion-fold long paper has been known. As these printers are required to print on paper such as label paper or tag paper in a predetermined position, a sheet detection device that detects a predetermined position of paper is installed in the printers. A sheet detection device including a sheet guide disposed between a sheet feeding opening into which a sheet is inserted and a printing mechanism that prints on a sheet has been taught by JP2012-148884A, JP2003-146482A, JP H03-102547U1, and JP S63-063452U1. This sheet guide includes a guide surface provided with an opening through which an optical sensor as a sheet detector is exposed.
In the conventional sheet detection device, the guide surface of the sheet guide is covered by an openable and closable cover. When a sheet is inserted from the sheet feeding opening toward the printing mechanism with the cover being closed, the sheet may be caught by an end portion of the opening provided in the guide surface or by the sheet detector.
The present invention has been made in view of the above problem. An object of the present invention is to provide a sheet detection device and a printer in which a sheet inserted from a sheet feeding opening smoothly reaches a printing mechanism without being caught on the way to the printing mechanism with the cover being closed.
To achieve the above object, an aspect of the present invention provides a sheet detection device including a sheet guide disposed between a sheet feeding opening into which a sheet is inserted and a printing mechanism of printing on the sheet, the sheet guide including a guide surface through which the sheet passes, a sheet detector including an optical sensor that detects a predetermined position of the sheet, an opening formed in the guide surface, the sheet detector being disposed inside the opening and the optical sensor being exposed through the opening, and a transparent guide cover provided in the guide surface to cover at least a first border position between the sheet detector and the opening on an upstream side in a sheet transport direction.
Hereinafter, a sheet detection device and a printer according to a preferred embodiment of the present invention are described with reference to an Embodiment and the drawings.
The configurations of the sheet detection device and the printer according to the Embodiment are separately described under the headings of “Entire Configuration of Printer” and “Detailed Configuration of Sheet Detection Device”.
A printer 1 according to the Embodiment is a thermal printer that prints with a printing method (thermal method) of inducing chemical reaction by heating a sheet 100 in which special drug is applied on a printing surface with a thermal head 21 for coloring. This printer 1 includes a main body 10 and a cover 20 that covers a top portion of the main body 10. The cover 20 laterally rotates as illustrated in
This printer 1 is used with the cover 20 being closed. As illustrated in
As illustrated in
The platen roller 13 is rotatably held in the main body 10. The platen roller 13 faces the thermal head 21 to press the sheet 100 from the underneath relative to the thermal head 21. The sheet 100 is thereby sandwiched by the thermal head 21 and the platen roller 13 when printing. When the platen roller 13 rotates with the sheet 100 being sandwiched between the thermal head 21 and the platen roller 13, the sheet 100 is transported.
The automatic cutter unit 14 is disposed between the platen roller 13 and the sheet discharging opening 12b, and cuts the sheet 100 transported from the platen roller 13 in a predetermined position.
The sheet insertion guide 15 is a tapered frame, and regulates the feeding position of the sheet 100 by inserting the tapered end into the sheet feeding opening 12a.
As illustrated in
A sheet detection device 30 that detects a predetermined position of the sheet 100 is installed in the printer 1. Note that “predetermined position of sheet 100” is a position of a positioning mark which is previously printed on the sheet 100. The sheet detection device 30 is disposed between the sheet feeding opening 12a and the printing mechanism configured by the platen roller 13 and the thermal head 21.
The sheet detection device 30 includes a lower sheet guide 31 (sheet guide), an upper sheet guide 32 (sheet guide), a lower sheet detection unit 33 (sheet detector), an upper sheet detection unit 34 (sheet detector), and a guide cover 35.
The lower sheet guide 31 is disposed in an upper portion of the main body 10, and has a lower guide surface 31a facing a rear surface of the sheet 100. The sheet 100 passes above the lower guide surface 31a (see
The lower recess 31b is zoned by a step 31e formed in the lower guide surface 31a, and is a region lower than the lower guide surface 31a on an upstream side of the step 31e in the sheet transport direction X. As enlarged in
The slot 31c penetrates through the lower recess 31b, and linearly extends along a direction orthogonal to the sheet transport direction X. An opening of the slot 31c on the lower guide surface 31a is defined as an opening 31g (lower opening) through which the after-described first optical sensor 33b of the lower sheet detection unit 33 is exposed. A wave portion 31h having an irregularity along the extending direction of the slot 31c is formed in both inner surfaces of the slot 31c extending in the direction orthogonal to the sheet transport direction X. The wave portion 31h includes convex portions each projecting in the sheet transport direction X and concave portions. The convex portions and the concave portions are alternately arranged (see
The dent 31d for a scale is formed in the lower recess 31b by further denting the recess surface 31f. The dent 31d for a scale is positioned between the step 31e and the slot 31c, and is adjacent to an end portion 36A of the opening 31g on the upstream side in the sheet transport direction X in the Embodiment. The dent 31d for a scale linearly extends along the direction orthogonal to the sheet transport direction X. A scale sheet 31j (scale display) is stuck inside the dent 31d for a scale.
The hole 31x for a set screw is a hole through which a not-shown set screw for fixing the lower sheet guide 31 to the main body 10 penetrates. The hole 31x for a set screw is formed in an appropriate position of the lower guide surface 31a.
The upper sheet guide 32 is provided inside the cover 20, and includes an upper guide surface 32a facing the top surface of the sheet 100. The sheet 100 passes under the upper guide surface 32a (see
The upper recess 32b is zoned by a step 32e formed in the upper guide surface 32a, and is a region lower than the upper guide surface 32a on the upstream side of the step 32e in the sheet transport direction X. The upper recess 32b includes a recess surface 32f with the step 32e as a border.
The first slot 321c penetrates through the upper recess 32b, and linearly extends along the direction orthogonal to the sheet transport direction X. An end portion of the first slot 321c on the upstream side in the sheet transport direction X is configured by a part of the step 32e. As illustrated in
The second slot 322c penetrates through the upper recess 32b, and linearly extends along the direction orthogonal to the sheet transport direction X. The second slot 322c is positioned on the downstream side of the first slot 321c in the sheet transport direction X.
The dent 32d for a scale is formed in the upper recess 32b by further denting the recess surface 32f. The dent 32d for a scale is positioned between the first slot 321c and the second slot 322c. The dent 32d for a scale linearly extends along the direction orthogonal to the sheet transport direction X, and a scale sheet 32j is stuck inside the dent 32d for a scale.
The lower sheet detection unit 33 is disposed inside the slot 31c formed in the lower guide surface 31a of the lower sheet guide 31, and includes a base 33a and the first optical sensor 33b (lower sensor).
The base 33a is a hollow casing having an open bottom, and includes a plurality of claws 33c each projecting downwardly. Each of the claws 33c penetrates through the slot 31c. The leading ends of the claws 33c engage with the rear surface of the lower sheet guide 31 (the surface opposite to the lower guide surface 31a) (see
As illustrated in
The first optical sensor 33b includes a light emitting element, a first light receiving element, and an optical sensor circuit. The first optical sensor 33b is fixed inside the base 33a with the light emitting element and the first light receiving element facing the upper sheet detection unit 34. The light emitting element and the first light receiving element face the window 33d.
The upper sheet detection unit 34 is disposed on the rear surface of the upper sheet guide 32, and is movable along the first and second slots 321c, 322c. The upper sheet detection unit 34 includes an adjustor 34a facing the first slot 321c and a sensor 34b facing the second slot 322c.
The adjustor 34a is disposed between a pair of wave wall surfaces 32g, 32g of the upper sheet guide 32. A projection engaging with the concave portion of the wave wall surface 32g is formed in the adjustor 34a. The adjustor 34a includes an irregular surface facing the first slot 321c. When force in the direction orthogonal to the sheet transport direction X is applied to the irregular surface, the projection formed in the adjustor 34a moves over the convex portion of the wave wall surface 32g. The upper sheet detection unit 34 therefore moves along the first slot 321c. A second optical sensor 34c (upper sensor) configured by a second light receiving element is attached on the sensor 34b. The second optical sensor 34c moves along the extending direction of the second slot 322c along the movement of the adjustor 34a. The second slot 322c faces the movement region of the first optical sensor 33b of the lower sheet detection unit 33. The position of the second optical sensor 34c in the movement direction is appropriately adjusted relative to the position of the first optical sensor 33b in the movement direction to face the first optical sensor 33b and the second optical sensor 34c to each other.
The guide cover 35 is made of a colorless and transparent acrylic flat plate. The guide cover 35 is stuck inside the lower recess 31b formed in the lower guide surface 31a of the lower sheet guide 31 by the double-faced tape 37 (see
As illustrated in
In this case, as enlarged in
As enlarged in
As illustrated in
Next, the operations of the sheet detection device 30 and the printer 1 according to the Embodiment are described.
When the printer 1 according to the Embodiment is used, the sheet 100 is set. The sheet 100 is set with so-called autoloading. Namely, the leading end of the long sheet 100 is manually inserted into the sheet feeding opening 12a with the cover 20 being closed (as illustrated
When the sheet 100 is fed until the leading end of the sheet 100 reaches the position between the platen roller 13 and the thermal head 21, it is necessary for the leading end of the sheet 100 to pass through the space between the lower sheet guide 31 and the upper sheet guide 32 of the sheet detection device 30 installed in the printer 1. The leading end of the sheet 100 is pulled downwardly by its own weight, and is fed while abutting on the lower sheet guide 31.
On the other hand, in the sheet detection device 30 according to the Embodiment, the guide cover 35 is stuck on the lower guide surface 31a of the lower sheet guide 31 by the double-faced tape 37. The guide cover 35 covers a part of the lower guide surface 31a from the step 31e formed in the lower guide surface 31a to the position just in front of the second boundary position β between the lower sheet detection unit 33 and the opening 31g on the downstream side in the sheet transport direction X.
The guide cover 35 is made of a flat acrylic plate although the opening 35x through which the hole 31x for a set screw is exposed is formed in the guide cover 35. Namely, the dent 31d for a scale formed in the lower guide surface 31a and the first border position α between the lower sheet detection unit 33 and the opening 31g on the upstream side in the sheet transport direction X are covered by the flat surface to form the flat surface above the first border position α, for example.
With this, when the leading end of the sheet 100 is fed inside the printer 1, the sheet 100 can be smoothly fed without being caught on the way to the position between the platen roller 13 and the thermal head 21 even if the sheet 100 abuts on the lower sheet guide 31. Moreover, as the guide cover 35 is transparent, the first optical sensor 33b of the lower sheet detection unit 33 disposed inside the slot 31c is not disturbed.
More specifically, in the sheet detection device 30, it is necessary to expose the first optical sensor 33b of the lower sheet detection unit 33 provided in the lower guide surface 31a so as to satisfy the operation (an operation of detecting a predetermined position of the sheet 100) as the sheet detection device 30. In order to expose the first optical sensor 33b, it is necessary to have the opening 31g of the slot 31c formed in the lower sheet guide 31. Namely, the generation of the irregularity due to the formation of the opening 31g of the slot 31c in the lower guide surface 31a is unavoidable in the sheet detection device 30.
However, by covering the first border position α between the lower sheet detection unit 33 and the opening 31g on the upstream side in the sheet transport direction X with the transparent guide cover 35 as the Embodiment, the flat surface is formed above the first border position α without disturbing the operation of the lower sheet detection unit 33. As a result, the sheet 100 inserted from the sheet feeding opening 12a with the cover 20 being closed smoothly reaches the printing mechanism (the position between the platen roller 13 and the thermal head 21) without being caught on the way to the printing mechanism.
In the Embodiment, the lower recess 31b having the depth H1 greater than the thickness W1 of the guide cover 35 is formed in the lower guide surface 31a, and the guide cover 35 is provided inside the lower recess 31b. Therefore, the lower guide surface 31a on the upstream side in the sheet transport direction X has a height higher than that of the guide cover 35, so that the end portion 35a of the guide cover 35 on the upstream side in the sheet transport direction X does not project from the step 31e. When the sheet 100 is fed inside the printer 1, the sheet 100 can be smoothly fed without being caught by the guide cover 35 even if the leading end of the sheet 100 is pulled downwardly by its own weight.
In the Embodiment, the end portion 35a of the guide cover 35 on the upstream side in the sheet transport direction X abuts on the step 31e. Therefore, no space is formed between the step 31e and the end portion 35a. The leading end of the sheet 100 is thus prevented from being caught in the space between the step 31e and the end portion 35a.
In the Embodiment, the opening 31g of the slot 31c extends in the direction orthogonal to the sheet transport direction X, and the lower sheet detection unit 33 disposed inside the slot 31c is provided to be movable along the extending direction of the opening 31g. The guide cover 35 covers a part of the lower guide surface 31a on the upstream side of the second border position β between the lower sheet detection unit 33 and the opening 31g on the downstream side in the sheet transport direction X. Namely, the second border position β is exposed without being covered by the guide cover 35 (see in
The end 36D of the base 33a of the lower sheet detection unit 33 on the downstream side in the sheet transport direction X is exposed between the guide cover 35 and the end portion 36C of the opening 31g on the downstream side in the sheet transport direction X. Therefore, for example, a thin stick is inserted between the guide cover 35 and the end portion 36C, and the dent 33e for movement formed in the base 33a can be pressed by the thin stick. The lower sheet detection unit 33 can be thus moved along the extending direction of the opening 31g.
On the other hand, the opening 31g has the end portion 36C on the downstream side in the sheet transport direction X lower than the end portion 35b of the guide cover 35 on the downstream side in the sheet transport direction X. Namely, the irregularity on the lower guide surface 31a is lowered from the upstream to the downstream in the sheet transport direction X. With this, the sheet 100 is hardly caught by the end portion 36C of the opening 31g on the downstream side in the sheet transport direction X even if the leading end of the sheet 100 is pulled downwardly by its own weight when the sheet 100 is fed inside the printer 1. Thus, the sheet 100 can be smoothly transported.
In the Embodiment, the dent 31d for a scale is formed in the lower guide surface 31a and the scale sheet 31j is stuck inside the dent 31d for a scale. The position of the lower sheet detection unit 33 in the movement direction can be obtained by the scale in the scale sheet 31j, and the positional relationship with the upper sheet detection unit 34 can be appropriately adjusted.
In the Embodiment, the scale sheet 31j is covered by the guide cover 35, as illustrated in
In the Embodiment, the guide cover 35 is provided in the lower sheet guide 31 to form the flat lower guide surface. With this, the sheet 100 can be prevented from being caught and can be smoothly transported even if the leading end of the sheet 100 is pulled downwardly by its own weight and the sheet 100 is fed while abutting on the lower sheet guide 31. According to the Embodiment, the sheet 100 inserted from the sheet feeding opening with the cover being closed can smoothly reaches the printing mechanism.
The Embodiment shows an example in which the guide cover 35 is provided in the lower guide surface 31a of the lower sheet guide 31 in the sheet detection device 30. However, it is not limited thereto. The guide cover may be provided in the upper guide surface 32a of the upper sheet guide 32, and the border position between the opening of the second slot 322c and the second optical sensor 34c on the upstream side in the sheet transport direction may be covered by the guide cover. In this case, the first slot 321c to which the adjustor 34a of the upper sheet detection unit 34 faces is disposed on the downstream side of the second slot 322c in the sheet transport direction, so that the upper sheet detection unit 34 can be moved.
The guide cover may be provided only in the lower guide surface 31a as the Embodiment, the guide cover may be provided in both the lower guide surface 31a and the upper guide surface 32a, or the guide cover may be provided only in the upper guide surface 32a. Such a configuration can be appropriately selected based on the shape of the sheet 100, the direction of the curl when the sheet 100 is roll paper, and the level and the condition of the caught sheet 100 which varies according to, for example, the weight, the thickness, and the hardness of the sheet 100, so as to prevent the sheet 100 from being caught.
The Embodiment shows an example in which the guide cover 35 is fixed by the double-faced tape 37. However, it is not limited thereto. For example, a claw that holds the guide cover 35 may be provided in the lower guide surface 31a, and the guide cover 35 is fixed by this claw.
The Embodiment shows an example in which the guide cover 35 is made of the colorless and transparent acrylic plate. However, the guide cover 35 may be made of a color plate as long as it has translucency and does not disturb the operation of the first optical sensor 33b and the second optical sensor 34c.
The Embodiment shows an example in which the printer 1 according to the present invention is a thermal printer. However, the printer according to the present invention is not limited to the thermal printer. Various types of printers such as an ink jet printer or a dot printer may be applied to the printer according to the present invention.
As described above, although the paper detection device and the printer according to the present invention are described based on the Embodiment, the specific configurations are not limited to the Embodiment. It should be appreciated that, for example, variations in design and addition may be included in the present invention without departing from the scope of the present invention according to each claim.
Number | Date | Country | Kind |
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2016-132474 | Jul 2016 | JP | national |
Number | Name | Date | Kind |
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20120188547 | Matsushima | Jul 2012 | A1 |
20130141487 | Abe | Jun 2013 | A1 |
Number | Date | Country |
---|---|---|
63-63452 | Apr 1988 | JP |
3-102547 | Oct 1991 | JP |
2003-146482 | May 2003 | JP |
2012-148884 | Aug 2012 | JP |
Number | Date | Country | |
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20180001677 A1 | Jan 2018 | US |