This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2021-79502 (filed on May 10, 2021), the entire contents of which are incorporated herein by reference.
The present disclosure relates to a sheet discharge device, and a document conveyance device and an image forming apparatus that include the same. The sheet discharge device discharges a sheet and is mounted in the image forming apparatus such as a copy machine or a printer, a sheet post-processing device that performs prescribed post-processing on a sheet that has been subjected to image formation processing, or the document conveyance device that automatically conveys a sheet document.
An image forming apparatus such as a copy machine or a laser printer includes a discharge tray for discharging thereon a sheet on which a desired image has been formed by an electrophotographic process or a document that has been conveyed by a document conveyance device to a document reading portion and thus has undergone reading of an image of the document therein. Typically, in order to allow a given amount of stacking, the discharge tray has an inclined surface that is formed between a discharge port and a loading portion thereof and has an upward gradient toward a discharge direction. A sheet or a document discharged through the discharge port slips down along the inclined surface and is stacked with a rear end thereof aligned.
In recent years, with an increase in speed of image formation processing, image forming apparatuses capable of high-speed sheet conveyance have been mainstream. When a sheet is conveyed at an increased speed to be discharged, upon being discharged, the sheet might go beyond a bent part between the inclined surface and the sheet loading portion into the sheet loading portion. This has led to a fear that a stacking failure might occur due to the sheet failing to slip down along the inclined surface.
A sheet discharge device according to one aspect of the present disclosure includes a sheet discharge portion, a sheet loading portion, and a stopper mechanism. The sheet discharge portion discharges a sheet. The sheet loading portion is disposed on a downstream side of the sheet discharge portion with respect to a sheet discharge direction and has a sheet loading surface on which the sheet discharged from the sheet discharge portion is loaded. The stopper mechanism is provided in the sheet loading portion and aligns the sheet discharged from the sheet discharge portion by causing a distal end of the sheet to butt against itself. The stopper mechanism includes a first stopper, a second stopper, and a link mechanism. The first stopper is supported so as to be pivotable to a first retraction position at which the first stopper is folded down substantially horizontally along the sheet loading surface and to a first restriction position at which the first stopper is raised substantially perpendicularly with respect to the sheet loading surface. The second stopper is disposed on a downstream side of the first stopper with respect to the sheet discharge direction, is movable to a first position at which the second stopper is housed along a downstream end part of the sheet loading portion and to a second position to which the second stopper has moved from the first position to a downstream side in the sheet discharge direction, and is supported so as to be pivotable to a second retraction position at which the second stopper is retracted to a lower side relative to the sheet loading surface and to a second restriction position at which the second stopper protrudes to an upper side relative to the sheet loading surface. The link mechanism connects the first stopper to the second stopper. When the second stopper is disposed at the first position, the first stopper is disposed at the first restriction position, and when the second stopper is disposed at the second position, the first stopper is disposed at the first retraction position.
With reference to the appended drawings, the following describes in detail an embodiment of the present disclosure.
The main body housing 20 is composed of a lower housing 20a and a connection housing 20b that is positioned above the lower housing 20a along a right side part of the main body housing 20 in
The image forming portion 6 forms a prescribed toner image on the sheet S by an electrophotographic process. The image forming portion 6 includes, in addition to a photosensitive drum 10 that is a rotatably and axially supported image carrier, a charging device 11, an exposure device 12, a developing device 13, a transfer device 14, a cleaning device 15, and an unshown static elimination device, which are arranged around the photosensitive drum 10 along a rotation direction of the photosensitive drum 10.
An image reading portion 8 is provided in the upper housing 21. The image reading portion 8 reads image information on a document D (an example of a sheet). In order for a document to be read one by one, the document conveyance device 3 is opened, and the document is placed on a contact glass provided on an upper surface of the upper housing 21. Furthermore, in order for a bundle of documents to be read automatically, the bundle of documents is placed on a paper feed tray of the document conveyance device 3 in a closed state so that each of the bundle of documents is fed one by one automatically and sequentially onto the contact glass.
A description is given of a basic operation of the image forming apparatus 100 configured as above. First, a surface of the photosensitive drum 10 that rotates in a counterclockwise direction in
Concurrently with the formation of the toner image, the sheet S is fed out from the paper feed portion 4 to the sheet conveyance path 5 and is stopped once from being conveyed at a registration roller pair 9. Further, at prescribed timing, the sheet S that has been stopped from being conveyed at the registration roller pair 9 is conveyed toward the photosensitive drum 10 on which the toner image has been formed, and on the photosensitive drum 10, the toner image on the surface thereof is transferred to the sheet S by the transfer device 14 formed of a transfer roller or the like. Further, the sheet S on which the toner image has been transferred is separated from the photosensitive drum 10 to be conveyed toward the fixing portion 7, and while passing through the fixing portion 7, the sheet S is subjected to heating and pressing processing, so that the toner image is fixed.
Upon completion of the processing of transferring the toner image to the sheet 5, residual toner remaining on the circumferential surface of the photosensitive drum 10 is removed by the cleaning device 15. After that, the photosensitive drum 10 is subjected to static elimination processing in which residual electric charge is eliminated by the static elimination device (not shown). Then, the circumferential surface is subjected again to charging processing by the charging device 11, and image formation is similarly performed thereafter.
The sheet S that has passed through the fixing portion 7 is conveyed directly into the connection housing 20b along a perpendicular conveyance path 16 directed perpendicularly upward. An upper part of the perpendicular conveyance path 16 is bifurcated leftward into two upper and lower conveyance paths in the connection housing 20b. The sheet S guided into the lower conveyance path by a switching guide 17 disposed in a bifurcation portion is discharged leftward from a first discharge roller pair 18 and stocked on a sheet discharge tray 24 formed on a bottom surface of the intra-body discharge space 22. The sheet S guided into the upper conveyance path by the switching guide 17, on the other hand, is discharged leftward from a second discharge roller pair 19 onto an auxiliary discharge tray 25.
In a cover member 31 of the document conveyance device 3, a document conveyance path d is formed to extend from a document feed tray 29 to a document discharge tray (sheet loading portion) 32. Along the document conveyance path d, there are provided a document conveyance member composed of a pick-up roller 33, a paper feed belt 34 with a separation roller 35, a registration roller pair 36, a conveyance roller pair 37, and so on, a discharge roller pair (sheet discharge portion) 43 that discharges the document D, and a back-side reading module 50 that reads an image on a back side of the document D.
The document conveyance path d is curved so as to be reversed in a part thereof extending between the registration roller pair 36 to the automatic reading glass 27a. Furthermore, along the document conveyance path d, a plurality of sheet detection sensors (not shown) including a paper feed sensor and a discharge sensor for detecting presence/absence or passing of the document D is provided at appropriate locations.
A front-side reading module 51 is disposed inside the image reading portion 8. The front-side reading module 51 reads an image of a document placed on the hand-placed document glass 27b while moving in a sub-scanning direction (a left-right direction in
Next, a description is given of a document conveyance operation employing a sheet-through method using the document conveyance device 3. In the sheet-through method, a plurality of documents D is placed with image surfaces thereof oriented upward on the document feed tray 29. Typically, a plurality of upper ones of the documents D placed on the document feed tray 29 is fed by the pick-up roller 33 to a nip between the paper feed belt 34 and the separation roller 35. Further, only a topmost one of the plurality of upper ones of the documents D is separated by the separation roller 35 and is conveyed for a prescribed distance toward the registration roller pair 36. After that, the pick-up roller 33 and the paper feed belt 34 are stopped from being driven to rotate, thus ending primary paper feeding.
After a lapse of a prescribed amount of time since the end of the primary paper feeding, a secondary paper feed drive motor (not shown) operates to drive the registration roller pair 36 to rotate. By the registration roller pair 36, the document D is conveyed toward the automatic reading glass 27a. The document D conveyed to the automatic reading glass 27a comes in contact with a document pressing member 53 that is disposed to be opposed to the automatic reading glass 27a and thus is pressed thereby from above against the automatic reading glass 27a. Further, an image on the front side (a side toward the automatic reading glass 27a) of the document D is read by the front-side reading module 51 through the automatic reading glass 27a.
The document D that has passed through the automatic reading glass 27a is conveyed toward the conveyance roller pair 37 and the discharge roller pair 43 and then is finally discharged by the discharge roller pair 43 onto the document discharge tray 32.
Furthermore, in a case of reading a double-sided document, an image on a back side of the document is read by the back-side reading module 50 provided on an upstream side of the automatic reading glass 27a, and then an image on a front side of the document is read by the front-side reading module 51.
A document hold-down member 45 is supported to a lower surface of the document feed tray 29 so as to be swingable along a document discharge direction. The document hold-down member 45 holds down the document D discharged by the discharge roller pair 43 onto the document discharge tray 32 so as to prevent curling and lifting up of the document D.
On the document discharge tray 32, there is disposed a stopper mechanism 60 for aligning the document D discharged by the discharge roller pair 43 by causing a distal end of the document D to butt against itself. The stopper mechanism 60 includes a first stopper 61, a second stopper 71, and a link mechanism 80. A detailed configuration of the stopper mechanism 60 will be described later.
The first stopper 61 is supported so as to be swingable along the document discharge direction about, as a swing support point, a first support shaft 63 provided in a base 62. The first stopper 61 is swingable between a retraction position (a first retraction position, see
An engaged portion 64 is formed on a restriction surface 61a that is an upstream-side surface of the first stopper 61 with respect to the document discharge direction (a direction of an arrow A). A pair of engaged portions 64 is formed on both sides of the restriction surface 61a in a width direction thereof (a direction of arrows B and B′) on a side toward a proximal end part of the restriction surface 61a (in a neighborhood of the first support shaft 63). An engaging portion 83 of a first link member 81 engages with the engaged portions 64. A pair of first support point bosses 65a is formed at both side end parts of the first stopper 61 in a width direction thereof so as to protrude outward in the width direction.
As shown in
With this configuration, at the contact point P1, a reaction force F1 acting on the pressing surface 66a from the pressed portion 62a generates a moment in a counterclockwise direction about the first support shaft 63 and thus biases the first stopper 61 in a direction (a counterclockwise direction in
On the other hand, in a case where the first stopper 61 is disposed at the retraction position, as shown in
With this configuration, at the contact point P2, a reaction force F2 acting on the pressing surface 66a from the pressed portion 62a generates a moment in a clockwise direction about the first support shaft 63 and thus biases the first stopper 61 in a direction (a clockwise direction in
Referring back to
The link mechanism 80 includes the first link member 81 and a second link member 82. The first link member 81 is disposed between the base 62 and the stopper mounting portion 90 and is supported so as to be reciprocatable parallel to the document discharge direction. At a downstream part of the first link member 81 in the document discharge direction, a pair of second support point bosses 65b is formed to protrude outward in the width direction. At an end part of the first link member 81 on the downstream side (a right side in
A pair of second link members 82 is disposed on both sides of the base 62 in the width direction. A first end part (upper end part) 82a of each of the second link members 82 on an upstream side with respect to the document discharge direction is pivotably connected to a corresponding one of the first support point bosses 65a formed on the first stopper 61. A second end part (lower end part) 82b of each of the second link members 82 on a downstream side is pivotably connected to a corresponding one of the second support point bosses 65b formed at an end part of the first link member 81 on the downstream side in the document discharge direction.
Next, a description is given of a method for adjusting respective positions of the first stopper 61 and the second stopper 63 of the stopper mechanism 60 so as to correspond to a size of the document D discharged to the document discharge tray 32. In a case where a small-sized (A4-sized or smaller) document D is discharged, a pivot end of the first stopper 61 is grasped and operated so that the first stopper 61 pivots from the retraction position (see
Furthermore, as the first stopper 61 pivots from the retraction position to the restriction position, the first end part 82a of each of the second link members 82 is lifted upward, and the second end part 82b moves to the upstream side in the document discharge direction. As a result, the first link member 81 connected to the second end part 82b of each of the second link members 82 also moves to the upstream side in the document discharge direction. Thus, the second stopper 71 is housed in a stopper housing portion 91 (see
As the second stopper 71 is pulled out, the first link member 81 to which the second stopper 71 is connected also moves to the downstream side in the document discharge direction. As a result, the second end part 82b of each of the second link members 82 connected to the first link member 81 also moves to the downstream side in the document discharge direction, and thus the first end part 82a of each of the second link members 82 is pulled down. Thus, as shown in
Furthermore, as the first link member 81 moves to the downstream side in the document discharge direction, the engaging portion 83 of the first link member 81 engages with the engaged portions 64 of the first stopper 61. Thus, the first stopper 61 is retained at the retraction position.
Moreover, a pivot end of the second stopper 71 pivotably connected to the first link member 81 is grasped and operated so that the second stopper 71 pivots upward, and thus the second stopper 71 is retained in a state of being raised substantially perpendicularly with respect to the first member 81. As shown in
The second stopper 71 includes a second support shaft 73 protruding from each of both end edges thereof in the width direction, and the second support shaft 73 is rotatably supported to the first link member 81. A tension spring 75 is connected between the first link member 81 and the second stopper 71. One end part of the tension spring 75 is secured to a spring securing portion (not shown) of the first link member 81, and the other end part thereof engages with a spring mounting portion 77 of the second stopper 71. The tension spring 75 and the spring mounting portion 77 constitute a second biasing mechanism that applies a pivotal load to the second stopper 71.
As shown in
When a prescribed force is applied to the second stopper 71 so that the second stopper 71 pivots from a state shown in
With this configuration, the biasing force of the tension spring 75 generates a moment in a counterclockwise direction in
In a case where a small-sized document D is discharged from a state shown in
According to the configuration of this embodiment, as the second stopper 71 moves from the first position to the second position, the first stopper 61 pivots from the restriction position to the retraction position, and as the second stopper 71 moves from the second position to the first position, the first stopper 61 pivots from the retraction position to the restriction position. That is, a single operation allows both of the first stopper 61 and the second stopper 71 to be changed in how they are disposed. Accordingly, there is no need for the first stopper 61 and the second stopper 71 to be individually changed in how they are disposed, and thus operability of the stopper mechanism 60 is improved.
Furthermore, when the second stopper 71 is moved to the second position, the engaging portion 83 of the first link member 81 engages with the engaged portions 64 of the first stopper 61 so that the first stopper 61 is retained at the retraction position, and thus the first stopper 61 disposed at the retraction position is prevented from easily moving to the restriction position. Accordingly, it is possible to securely prevent occurrence of the defect that the first stopper 61 disposed at the retraction position might move to the restriction position when the document conveyance device 3 is opened and closed with respect to the image reading portion 8 so that a hand-placed document is read.
Furthermore, when the first stopper 61 and the second stopper 71 are disposed at their restriction positions, respectively, the first stopper 61 and the second stopper 71 are biased in directions toward the restriction positions by the coil spring 70 and the tension spring 75, respectively. Furthermore, when the first stopper 61 and the second stopper 71 are disposed at their retraction positions, respectively, the first stopper 61 and the second stopper 71 are biased in directions toward the retraction positions by the coil spring 70 and the tension spring 75, respectively. Accordingly, there is no fear that the first stopper 61 and the second stopper 71 might move accidentally due to vibrations or a shock, and thus usability of the first stopper 61 and the second stopper 71 can be improved.
Other than the above, the present disclosure is not limited to the foregoing embodiment and can be variously modified without departing from the spirit of the present disclosure. For example, while the foregoing embodiment describes, as an example, the document conveyance device 3 including a sheet discharge device including the discharge roller pair 43 that discharges a document and the document discharge tray 32 on which a discharged document is loaded and the document conveyance member including the pick-up roller 33, the paper feed belt 34 with the separation roller 35, the registration roller pair 36, the conveyance roller pair 37, and so on, the present disclosure is also applicable exactly in a similar manner to a sheet discharge device mounted in the image forming apparatus 100 including the first discharge roller pair 18 and the sheet discharge tray 24 on which a sheet discharged from the first discharge roller pair 18 is loaded or a sheet discharge device mounted in a sheet post-processing device that performs, with respect to a sheet on which an image has been formed, post-processing such as punch hole formation, a stapling process, and a sorting process.
The present disclosure is usable in a sheet discharge device including a sheet loading portion on which a discharged sheet is loaded and a stopper that aligns a sheet discharged to the sheet loading portion by causing a distal end of the sheet to butt against itself. Through the use of the present disclosure, it is possible to provide a sheet discharge device that uses a simple configuration to dispose a stopper at positions corresponding respectively to sheets of a plurality of different sizes and is capable of restricting undesired movement of the stopper.
Number | Date | Country | Kind |
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JP2021-079502 | May 2021 | JP | national |
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7463860 | Nobe | Dec 2008 | B2 |
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8424871 | Ino | Apr 2013 | B2 |
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Number | Date | Country | |
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20220356033 A1 | Nov 2022 | US |