This application is based on and claims the benefit of Japanese Patent Application No. 2020-76364 filed on Apr. 22, 2020, the contents of which are hereby incorporated by reference.
The present disclosure relates to sheet discharge devices for discharging sheets, for incorporation in image forming apparatuses such as copiers and printers, sheet post-processing devices that perform predetermined post-processing on sheets having undergone image processing, and document conveying devices that automatically conveys sheet-form documents. The present disclosure also relates to document conveying devices and image forming apparatuses that incorporate such sheet discharge devices.
An image forming apparatus such as a copier, a laser printer, or the like has a discharge tray for discharging a sheet having a desired image formed on it through an electrophotographic process or a document having undergone document image reading by being conveyed to a document reading portion by a document conveying device. Generally, to secure a predetermined stack volume, the discharge tray has, formed between a discharge port and a stacking portion, an inclined surface with an upward slope toward the direction of discharge. Sheets or documents that have been discharged through the discharge port slide down across the inclined surface to be stacked with their trailing ends aligned.
Today, as increasingly fast image formation is desired, image forming apparatuses with fast conveyance speeds are in the mainstream. Sheets to be discharged can be conveyed at so high a speed that they may go beyond a curved portion between the inclined surface and the sheet stacking portion into the sheet stacking portion. This may prevent sheets from sliding down across the inclined surface, resulting in irregular stacking.
To cope with that, there have been proposed various methods of aligning discharged sheets neatly. For example, a known image forming apparatus includes a discharge portion into which sheets having undergone image formation are discharged, a discharge tray on which a placement portion is defined on which to place the sheets discharged from the discharge portion, a stopper provided in a part of the discharge tray farther forward in the discharge direction than the discharge portion so as to stop the sheets discharged from the discharge portion, and a plurality of depressed portions, recessed downward, provided in a part of the discharge tray closer than the stopper to the discharge portion. From the image forming apparatus, a user can thus easily pick out sheets of differing sizes.
For another example, a known sheet discharge device includes a discharge tray provided pivotally in an upper part of the main unit of the device and a sheet stopper held pivotally on the discharge tray, wherein a hook (elastic member) provided on the sheet stopper and a projection formed on the discharge tray constitute a restricting means for restricting the pivoting of the sheet stopper so that the pivoting of the sheet stopper is restricted with the friction resistance that results from elastic contact between the hook and the projection.
According to one aspect of the present disclosure, a sheet discharge device includes: a sheet discharge portion, a sheet stacking portion, and a stopper. The sheet discharge portion discharges a sheet. The sheet stacking portion is disposed downstream of the sheet discharge portion with respect to the sheet discharge direction, and has a sheet stacking surface on which the sheet discharged from the sheet discharge portion is stacked. The stopper is provided in the sheet stacking portion, and the leading end of the sheet discharged from the sheet discharge portion is thrust against the stopper to be aligned. The stopper has a support portion, a restricting portion, and an urging mechanism. The restricting portion is supported pivotally on a pivot shaft provided on the support portion, and is arranged selectively in one of a retracted position in which the restricting portion lies flat substantially horizontally along the sheet stacking surface and a restricting position in which the restricting portion stands upright substantially vertically with respect to the sheet stacking surface. The urging mechanism applies a pivoting load to the restricting portion. The urging mechanism urges the restricting portion, when it is arranged in the retracted position, in a direction from the restricting position to the retracted position and urges the restricting portion, when it is arranged in the restricting position, in a direction from the retracted position to the restricting position.
This and other objects of the present disclosure, and the specific benefits obtained according to the present disclosure, will become apparent from the description of embodiments which follows.
An embodiment of the present disclosure will be described below with reference to the accompanying drawings.
The main unit housing 20 is composed of a lower housing 20a and a coupling housing 20b disposed above it and along the right side in
The image forming portion 6 forms a predetermined toner image on the sheet S through an electrophotographic process. The image forming portion 6 includes a photosensitive drum 10, which is a rotatably pivoted image carrying member, and further includes, disposed around the photosensitive drum 10 along its rotation direction, a charging device 11, an exposing device 12, a developing device 13, a transferring device 14, a cleaning device 15, and a destaticizing device (not shown).
Inside the upper housing 21, an image reading portion 8 is provided. The image reading portion 8 is for reading image information from a document D (one example of a sheet). When documents are read one by one, the document conveying device 3 is opened, and each document is placed on a contact glass which is provided on the top surface of the upper housing 21. When a bundle of documents is read automatically, with the document conveying device 3 closed, the bundle of documents is placed on a sheet feed tray of the document conveying device 3, so that, out of the bundle, documents are automatically fed one by one onto the contact glass.
Now, the basic operation of the image forming system 100 constructed as described above will be described. First, the surface of the photosensitive drum 10, which rotates counter-clockwise in
Concurrently as the toner image is formed, a sheet S is fed from the sheet feed portion 4 into the sheet conveying passage 5, and is stopped momentarily at a pair of registration rollers 9. The sheet S stopped at the pair of registration rollers 9 is then, with predetermined timing, conveyed toward the photosensitive drum 10 having the toner image formed on it. There, by the transfer device 14, which includes a transfer roller and the like, the toner image on the surface of the photosensitive drum 10 is transferred to the sheet S. The sheet S having the toner image transferred to it is separated from the photosensitive drum 10, and is conveyed toward the fixing portion 7. As the sheet S passes through the fixing portion 7, it is heated and pressed, so that the toner image is fixed.
When the transfer of the toner image to the sheet S is complete, the photosensitive drum 10 is cleaned by the cleaning device 15 to remove residual toner left on the circumferential surface, and is then destaticized by the destaticizing device (not shown) to eliminate residual electric charge. Thereafter, the circumferential surface of the photosensitive drum 10 is once again electrostatically charged by the charging device 11, and image formation continues through a similar procedure.
The sheet S having passed through the fixing portion 7 is, as it is, conveyed along a vertical conveying passage 16, which extends vertically upward, into the coupling housing 20b. Inside the coupling housing 20b, an upper part of the vertical conveying passage 16 branches into two, an upper and a lower, conveying passages extending leftward. A sheet S guided into the lower conveying passage by a switch guide 17 disposed at the branch point is discharged leftward from a first pair of discharge rollers 18, and is stocked on a sheet discharge tray 24 formed on the bottom surface of the in-body discharge space 22. On the other hand, a sheet S guided into the upper conveying passage by the switch guide 17 is discharged leftward from a second pair of discharge rollers 19, and is discharged onto an auxiliary discharge tray 25.
Inside a cover member 31 of the document conveying device 3, a document conveyance passage d is formed which leads from a document feed tray 29 to a document discharge tray (sheet stacking portion) 32. Along the document conveyance passage d, there are disposed: a document conveying member including a pickup roller 33, a sheet feed belt 34 and a separation roller 35, a pair of registration rollers 36, a pair of conveying rollers 37, and the like; a pair of discharge rollers (sheet discharge portion) 43 for discharging a document D; and a reverse-side reading module 50 for reading an image on a reverse side of the document D.
The document conveyance passage d is so curved as to turn around while leading from the pair of registration rollers 36 to the automatic reading glass 27a. The document conveyance passage d is, at appropriate positions, fitted with a plurality of sheet detection sensors (not shown), including a sheet feed sensor and a discharge sensor, for sensing the presence or absence of a document D or the passage of the document D.
Inside the image reading portion 8, an obverse-side reading module 51 is disposed. The obverse-side reading module 51 reads an image on a document placed on the hand-placed document glass 27b while moving in the sub scanning direction (in
Next, sheet-through document conveying operation using the document conveying device 3 will be described. In sheet-through document conveying operation, a plurality of documents D are set image-side up on the document feed tray 29. Out of the documents D set on the document feed tray 29, typically a plurality of sheets at the top are fed, by the pickup roller 33, to a nip between the sheet feed belt 34 and the separation roller 35. Out of the plurality of documents D, the topmost one is separated by the separation roller 35, and is then conveyed over a predetermined distance toward the pair of registration rollers 36; then the pickup roller 33 and the sheet feed belt 34 stop being driven to rotate, and thus primary sheet feeding ends.
A predetermined period after the completion of primary sheet feeding, a secondary sheet feed drive motor (not shown) is actuated to drive the pair of registration rollers 36 to rotate. The document D is conveyed by the pair of registration rollers 36 toward the automatic reading glass 27a. The document D conveyed to the automatic reading glass 27a makes contact with a document pressing member 53 disposed opposite the automatic reading glass 27a, and is thereby pressed from above against the automatic reading glass 27a. Then an image on the obverse side (automatic reading glass 27a-side) of the document D is read by the obverse-side reading module 51 through the automatic reading glass 27a.
The document D having passed across the automatic reading glass 27a is conveyed toward the pair of conveying rollers 37 and the pair of discharge rollers 43, and is eventually discharged by the pair of discharge rollers 43 onto the document discharge tray 32.
When a double-sided document is read, an image on the reverse side of the document D is read by the reverse-side reading module 50 disposed upstream of the automatic reading glass 27a, and then an image on the obverse side of the document D is read by the obverse-side reading module 51.
On the document discharge tray 32, there is disposed a stopper 60 against which the leading end of the document D discharged by the pair of discharge rollers 43 is thrust to be aligned.
The base portion 61 is in the shape of a rectangular plate, and is removably fitted in the stopper fitting portion 80, with a recessed shape, that is formed in the document stacking surface (sheet stacking surface) 32a on the document discharge tray 32 shown in
When the stopper 60 is fitted in the stopper fitting portion 80, the engagement claws 61a of the base portion 61 are engaged with engaged portions 80a (see
The support portion 63 is fitted on the top surface of the base portion 61 so as to be movable back and forth along the document discharge direction (in
As shown in
As shown in
In the base portion 61, engagement recesses 68a to 68f are formed at places that the engagement projection 67 faces as the support portion 63 is moved back and forth. The engagement recesses 68a to 68f are formed to correspond respectively to different sizes (regular sizes) of documents discharged onto the document discharge tray 32.
As shown in
Thus the drag F1 that acts from the pressed portion 63b to the pressing surface 71a at the contact point P1 produces a counter-clockwise moment about the pivot shaft 66, and thereby urges the restricting portion 65 in the direction toward the restricting position (in
On the other hand, with the restricting portion 65 arranged in the retracted position, as shown in
Thus the drag F2 that acts from the pressed portion 63b to the pressing surface 71a at the contact point P2 produces a clockwise moment about the pivot shaft 66, and thereby urges the restricting portion 65 in a direction toward the retracted position (in
When the support portion 63 is arranged at the position corresponding to the desired document size, the engagement projection 67 (see
In the construction according to the embodiment, when the restricting portion 65 of the stopper 60 is arranged in the restricting position, the restricting portion 65 is urged by the coil spring 70 in the direction toward the restricting position; when the restricting portion 65 is arranged in the retracted position, the restricting portion 65 is urged by the coil spring 70 in the direction toward the retracted position. It is thus possible to prevent the restricting portion 65 from moving unexpectedly in response to vibration or impact, and thereby to enhance the operability and usability of the stopper 60.
Moreover, the support portion 63, which supports the restricting portion 65, is slidable with respect to the base portion 61; thus simply moving the support portion 63 back and forth permits the restricting portion 65 to be arranged at the position corresponding to the document size. This eliminates the need to change the fitting position of the stopper 60 or to prepare a separate stopper 60 for small sizes. Furthermore, the engagement projection 67 provided on the support portion 63 engages with one of the engagement recesses 68a to 68f, and thereby allows easy recognition of the support portion 63 and the restricting portion 65 being properly positioned.
The present disclosure is not limited by the embodiment described above and allows for various modifications without departure from the spirit of the present disclosure. For example, while the above embodiment deals with, as an example, a document conveying device 3 that incorporates a sheet discharge device including a pair of discharge rollers 43 for discharging a document and a document discharge tray 32 for stacking the discharged document as well as document conveying members such as a pickup roller 33, a sheet feed belt 34 and a separation roller 35, a pair of registration rollers 36, a pair of conveying rollers 37, and the like, the present disclosure applies equally to a sheet discharge device that includes a first pair of discharge rollers 18 incorporated in an image forming apparatus 100 and a sheet discharge tray 24 for staking a document discharged from the first pair of discharge rollers 18, or to a sheet discharge device incorporated in a sheet post-processing device for performing post-processing such as punching, stapling, or sorting on a document having an image formed on it.
The present disclosure finds applications in sheet discharge devices that include a sheet stacking portion for stacking a discharged sheet and a stopper against which the leading end of the sheet discharged onto the sheet stacking portion is thrust to be aligned. Based on the present disclosure, it is possible to provide a sheet discharge device in which unnecessary pivoting of a stopper can be restricted with a simple construction, and to provide an image forming apparatus that incorporates such a sheet discharge device.
Number | Date | Country | Kind |
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JP2020-076364 | Apr 2020 | JP | national |
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20210333737 A1 | Oct 2021 | US |