This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2017-213442 filed on Nov. 6, 2017, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a sheet discharge device which is used in image forming apparatuses such as copiers, printers, and facsimile machines and which discharges blank sheets or documents in the form of sheets, and to an image forming apparatus incorporating a sheet discharge device.
In image forming apparatuses using electrophotography, toner is attached to an electrostatic latent image formed on an image carrying member such as a photosensitive drum, and thereby a toner image is formed. The toner image is transferred to a recording medium in the form of a sheet, such as a blank sheet, and then the toner image on the sheet is fixed by a fixing device (fixing portion).
In such an image forming apparatus, a sheet heated and pressed by the fixing device can, depending on conditions, curl greatly. A curled sheet can obstruct a sheet discharge port and greatly humper sheets from being discharged onto a discharge tray in a neat, aligned stack, and can also push a previously stacked sheet in the discharge direction and cause it fall off from the discharge tray.
To avoid that, there have been proposed various methods for decurling a sheet. For example, there is known a sheet conveying device provided with a stiffening member which extends from a nip portion in a discharge roller pair to the upstream side in the sheet discharge direction and which stiffens a sheet by making contact with and pressing it.
According to one aspect of the present disclosure, a sheet discharge device includes a sheet discharge port, a conveying guide, discharge roller pairs, corrugation members, and first biasing members, and discharges and stacks sheets onto a discharge tray sequentially. Through the sheet discharge port, a sheet is discharged. The conveying guide is composed of a first conveying guide facing one side of the sheet and a second conveying guide facing the other side of the sheet, and guides the sheet to the sheet discharge port. The discharge roller pairs are provided close to the sheet discharge port and are arranged at predetermined intervals in the sheet width direction perpendicular to the sheet discharge direction. The corrugation members are arranged between the discharge roller pairs so as to protrude from the first conveying guide side to the second conveying guide side beyond a nip portion in the discharge roller pairs, and stiffens the sheet by pressing one side of the sheet. The first biasing members are supported on the first conveying guide and bias the corrugation members in the protruding direction. Each of the corrugation members includes a first pressing part and a second pressing part. The first pressing part is arranged in a region extending from the upstream side of the discharge roller pairs to a downstream-side end part of the discharge roller pairs in the discharge direction and including the nip portion, and makes contact with one side of the sheet. The second pressing part is arranged in a region further on the downstream side of the downstream-side end part of the discharge roller pairs in the discharge direction, and makes contact with one side of the sheet.
Further features and advantages of the present disclosure will become apparent from the description of embodiments given below.
Hereinafter, with reference to the accompanying drawings, an embodiment of the present disclosure will be described.
When image formation is performed, the photosensitive drum 5 rotating in the clockwise direction is electrostatically charged by the charging unit 4 uniformly. Next, an electrostatic latent image is formed on the photosensitive drum 5 by a laser beam from the exposing unit 7 based on document image data, and developer (hereinafter, referred to as toner) is attached to the electrostatic latent image by the developing unit 8, so that a toner image is formed.
The toner is fed to the developing unit 8 from a toner container 9. The image data is transmitted from a personal computer (unillustrated) or the like. The static eliminator (unillustrated) removing electric charge remaining on the surface of the photosensitive drum 5 is provided on the downstream side of the cleaning device 19.
Toward the photosensitive drum 5 having the toner image formed on it as described above, a sheet is conveyed from a sheet feed cassette 10 via a sheet conveying passage 12 and a registration roller pair 13. The toner image formed on the surface of the photosensitive drum 5 is transferred to the sheet by the transfer roller 14 (image transfer portion). The sheet having the toner image transferred to it is separated from the photosensitive drum 5, and is conveyed to a fixing device 15, so that the toner image is fixed.
The sheet having passed the fixing device 15 and a conveying roller pair 23 is conveyed to an upper part of the image forming apparatus 100 through a sheet conveying passage 16. When an image is formed only on one side of a sheet (during single-sided printing), the sheet is discharged onto a discharge tray 18 via discharge roller pairs 17 in the sheet discharge device 30 (see
On the other hand, when images are formed on both sides of a sheet (during double-sided printing), after the tail end of the sheet passes a branching portion 20 of the sheet conveying passage 16, the discharge roller pairs 17 are rotated in the reverse direction so that the conveying direction is reversed. Thus, the sheet is distributed to a reversed conveying passage 21 from the branching portion 20, and is conveyed, with the image side reversed, once again to the registration roller pair 13. Then, the next toner image formed on the photosensitive drum 5 is transferred by the transfer roller 14 to the side of the sheet having no image formed on it. The sheet having the toner image transferred to it is conveyed to the fixing device 15, where the toner image is fixed, and is then discharged onto the discharge tray 18 via the discharge roller pairs 17.
The discharge roller pairs 17 are arranged, close to the sheet discharge port 31 on its upstream side, in four pairs approximately equally spaced in the sheet width direction (arrow-X direction in
Between the discharge roller pairs 17, corrugation members 33 are arranged which press the top face of the sheet discharged from the sheet discharge port 31. The corrugation members 33 are supported on the upper conveying guide 32a so as to be movable in the up-down direction and are biased downward by compression springs 34 (a first biasing member, see
A sheet S discharged from the sheet discharge port 31 is nipped by the nip portion N in the discharge roller pairs 17 and is pressed to below the nip portion N by the bottom end part 33a of the corrugation member 33. As a result, the sheet S is curved into a corrugated shape as seen from the discharge direction and is discharged, in a stiffened state, onto the discharge tray 18. Thus, it is possible to prevent the sheet S from being discharged with the head end of the sheet S hanging down under its own weight and being stacked in a curled state with its head end caught on the top face of the discharge tray 18.
The corrugation member 33 is made of resin, and has a first pressing part 35 and a second pressing part 37. The first pressing part 35 makes contact with the top face of a sheet over a region R1 extending from the upstream side of the discharge roller pairs 17 to a downstream-side end part 17c of the discharge roller pairs 17 in the sheet discharge direction (arrow-B direction in
The first pressing part 35 includes an inclined face 35a inclining downward from the upstream side to the downstream side in the sheet conveying direction. A downstream-side end part of the inclined face 35a in the sheet discharge direction is located below the nip portion N in the discharge roller pairs 17. The first pressing part 35 includes an arc-shaped cutout portion 33c for preventing interference with a rotary shaft 17a1 (see
The second pressing part 37 is integrally formed of the same resin material as the first pressing part 35. The second pressing part 37 includes a pressing face F extending approximately horizontally from a bottom end part of the inclined face 35a of the first pressing part 35 further to its downstream side.
With the configuration according to this embodiment, the head end of the sheet S conveyed through the sheet conveying passage 16 makes contact with the inclined face 35a formed in the first pressing part 35 of the corrugation member 33. Then, the sheet S is smoothly conveyed to the downstream side in the discharge direction while being pressed downward along the inclined face 35a. When the head end of the sheet S reaches the nip portion N in the discharge roller pairs 17, by the first pressing part 35 protruding to below the nip portion N, the sheet S comes to take a corrugated shape along the width direction. Thus, the sheet S is stiffened.
When the sheet S continues to be discharged, the sheet S in the corrugated shape is kept by the second pressing part 37 continuous with the first pressing part 35. Thus, the sheet S is discharged onto the discharge tray 18 with the corrugated shape being maintained, and it is possible to effectively suppress curling of the sheet S.
The sheet S in the corrugated shape can be maintained long by the second pressing part 37, and thus if the pressing force acting on the sheet S from the corrugation member 33 (the biasing force of the compression spring 34) is reduced, it is possible to maintain an effect of preventing the sheet S from curling. As a result, damage to the sheet S is reduced, and it is possible to suppress development of streaks in the conveying direction.
For example, in a conventional corrugation member 33 without the second pressing part 37, the biasing force of the compression spring needs to be at 0.6 N to suppress curling of the sheet S. By contrast, in the corrugation member 33 according to this embodiment including the second pressing part 37, even when the biasing force of the compression spring is reduced to 0.4 N, it is possible to obtain an effect of preventing curling similar to that obtained conventionally.
There is no particular limitation on the protrusion length L of the second pressing part 37 extending from the downstream-side end part 17c of the discharge roller pairs 17, but if the protrusion length L is too small, it is impossible to sufficiently maintain the sheet S in the corrugated shape, and this reduces the effect of suppressing the sheet S from curling. On the other hand, making the protrusion length L larger than a certain length does not improve the effect of maintaining the corrugated shape but rather makes it difficult to take out a sheet S jammed near the sheet discharge port 31 during jam handling, and this may lead to reduced operability. To avoid that, the protrusion length L is made as small as possible while giving a necessary and sufficient effect of maintaining the corrugated shape; it is then possible to suppress curling of the sheet S without so much reducing operability in jam handling.
The optimal value of the protrusion length L varies with the height from the discharge roller pairs 17 to the discharge tray 18 and the discharge angle of the sheet S (the angle θ in
The first pressing part 35 forms the main body part of the corrugation member 33, and has a cutout portion 33c and two engagement claws 33b. A downstream-side end part 35b of the first pressing part 35 has an outer circumferential edge formed into a convex shape (convex part) with an arc shape as seen in a side view.
An upstream-side end part 37a of the second pressing part 37 is formed into a concave shape (concave part) with an arc shape as seen in a side view, making contact with the downstream-side end part 35b of the first pressing part 35. On the upstream-side end part 37a, two engagement protrusions 38 are formed which protrude toward the first pressing part 35. In the downstream-side end part 35b of the first pressing part 35, two engagement holes 39 are formed at positions facing the engagement protrusions 38. Inserting the engagement protrusions 38 in the engagement holes 39 permits the second pressing part 37 to be held in a state where it is mounted on the first pressing part 35.
With the construction according to this embodiment, the second pressing part 37 is removable from the corrugation member 33, and thus it is possible to change the degree of stiffening applied by the corrugation member 33 according to the thickness, type, and the like of the sheet S. For example, in a case where the sheet S is regular paper or thin paper which is less prone to be stiffened, so that the corrugated shape is maintained long, the sheet is discharged with the second pressing part 37 mounted. On the other hand, in a case where the sheet S is thick paper which is unlikely to curl even without being stiffened, the sheet is discharged with the second pressing part 37 removed. In this way, damage to sheets S is reduced, and sheets S can be discharged onto a discharge tray 18 in a neat, aligned stack.
The downstream-side end part 35b of the first pressing part 35 is formed arc-shaped. Thus, it is possible to suppress development of streaks resulting from the sheet S discharged with the second pressing part 37 removed being rubbed against the downstream-side end part 35b.
As shown in
With the construction according to this embodiment, owing to a downstream-side end part 37b of the second pressing part 37 swinging in the up/down direction, when a sheet S is discharged, it is pressed downward by the second pressing part 37 arranged at the lower limit position (position in
The biasing force from the torsion spring 41 acts on the second pressing part 37, so that from the second pressing part 37 the pressing force (the biasing force of the torsion spring 41) acts on the sheet S. Here, the second pressing part 37 presses the sheet S at a position away from a nip portion N in discharge roller pairs 17 to the downstream side in the discharge direction. That is, the second pressing part 37 presses the sheet S in a state where the sheet S is released from the nipping by the nip portion N in the discharge roller pairs 17, and thus damage is unlikely to be done to the sheet S. In this embodiment, it is assumed that the biasing force of the compression spring 34 is 0.4 N and that the biasing force of the torsion spring 41 is 0.2 N.
In addition, by selecting the biasing force of the torsion spring 41 (spring constant) appropriately, with the second pressing part 37 mounted, it is possible to produce an effect of stiffening that suits the type of the sheet S. For example, in a case where the sheet S discharged is regular paper or thin paper, owing to the second pressing part 37 being arranged at the lower limit position by the biasing force of the torsion spring 41, the effect of stiffening is enhanced. On the other hand, in a case where the sheet S discharged is thick paper, owing to the second pressing part 37 in contact with the sheet S being swung upward against the biasing force of the torsion spring 41, damage to the sheet S is reduced.
With the construction according to this embodiment, owing to the downstream-side end part 37b of the second pressing part 37 being fitted with the following roll 43, when a sheet S is discharged, friction between the top face of the sheet S and the downstream-side end part 37b of the second pressing part 37 is reduced. Accordingly, it is possible, while retaining the effect of maintaining the corrugated shape by the second pressing part 37, to reduce damage to the sheet S.
The present disclosure may be implemented in any other manner than in the embodiments described above, and allows for many modification without departure from the spirit of the present disclosure. Any construction which is a combination of the embodiments described above is also within the scope of the present disclosure. For example, in the first to third embodiments, as in the fourth embodiment, a following roll 43 may be provided at a downstream-side end part 37b of the second pressing part 37.
Although in the above-described embodiments corrugation members 33 are provided at three places between four pairs of discharge roller pairs 17, the number of the corrugation members 33 can be as necessary changed to suit the number of discharge roller pairs 17. Forming engagement holes 50 outward of the discharge roller pairs 17 at both ends in the sheet width direction permits corrugation members 33 to be added to suit the size of the discharged sheet.
Needless to say, the present disclosure is applicable, not only to a monochrome printer as shown in
The present disclosure is applicable to sheet discharge devices that discharge blank sheets or documents in the form of sheets. Based on the present disclosure, it is possible to provide a sheet discharge device that effectively suppresses curling of a discharged sheet and that can reduce damage to a sheet and development of streaks, and to provide an image forming apparatus incorporating such a sheet discharge device.
Number | Date | Country | Kind |
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2017-213442 | Nov 2017 | JP | national |
Number | Name | Date | Kind |
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8991817 | Terao | Mar 2015 | B1 |
20150091235 | Noso | Apr 2015 | A1 |
Number | Date | Country |
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2011-68445 | Apr 2011 | JP |
2015-67416 | Apr 2015 | JP |
2017-81686 | May 2017 | JP |
Number | Date | Country | |
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20190135570 A1 | May 2019 | US |