The present application claims priority to and incorporates by reference the entire contents of Japanese priority document 2007-121120 filed in Japan on May 1, 2007.
1. Field of the Invention
The present invention relates to a sheet discharging device and an image forming apparatus that includes the sheet discharging device.
2. Description of the Related Art
Some of the image forming apparatuses, such as copiers, printers, facsimile machines, and multifunction products, have a function of reversing a printing sheet (hereinafter, a sheet) in order to print on both sides of the sheet. The act of printing on both sides of a sheet is called duplex printing.
Japanese Patent Application Laid-open No. 2007-76782 discloses a color image forming apparatus that can perform duplex printing.
How the duplex printing is realized on a color image forming apparatus is explained below with reference to FIG. 1. As shown in
Meanwhile, sheets stacked on a feeding cassette are separated through a feeding roller and a separating pad sheet by sheet and are conveyed to a downstream side. A toner image formed on the image carrier is transferred through a transfer roller (a secondary transfer roller) onto the conveyed sheet. The sheet is conveyed to the downstream side and the toner image on the sheet is fixed by a fixing unit that includes a heat source inside. When printing is performed on only one side of the sheet, the sheet is discharged through discharging rollers to a discharging tray.
When performing duplex printing, the discharging rollers are configured to rotate in opposite directions. First, printing is performed on a first side of the sheet as described above. Part of the sheet is discharged once outside through the discharging rollers. The sheet is conveyed back by reversely rotating the discharging rollers and sent to a reversing path. After an image is transferred by the transfer roller onto a second side of the sheet that has passed through the reversing path, the image is fixed by the fixing unit. The sheet on which the image is fixed is discharged to the discharging tray.
Thus, the discharging rollers are used as a reversing unit for reversing a sheet.
The discharging tray is deep enough to accommodate a predetermined number of sheets. However, when sheets that exceed the predetermined number are stacked in the discharging tray, or when sheets are improperly stacked in the discharging tray, the top surface of the stacked sheets may reach an orifice through which sheets are discharged. The top surface of the stacked sheets may reach the orifice if a stacked sheet is curled.
When a sheet P1 is conveyed back under this state, as shown in
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, there is provided a discharging device a first discharging roller rotatable in clockwise and anti-clockwise directions; a second discharging roller group rotatable in clockwise and anti-clockwise, a nip being formed between the first discharging roller and the second discharging roller; and a protruding member that allows discharging of a sheet from the nip to outside, and that prevents taking-in of a sheet that has already been discharged.
According to another aspect of the present invention, there is provided an image forming apparatus comprising a discharging device including a first discharging roller rotatable in clockwise and anti-clockwise directions; a second discharging roller group rotatable in clockwise and anti-clockwise, a nip being formed between the first discharging roller and the second discharging roller; and a protruding member that allows discharging of a sheet from the nip to outside, and that prevents taking-in of a sheet that has already been discharged.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
The image forming unit 1 includes an image carrier 2 (a photosensitive drum), a charging unit 3 that charges a surface of the image carrier 2, an exposing unit 4 that exposes the surface of the image carrier 2, a developing unit 5 that forms a toner image on the surface of the image carrier 2, and a transferring unit 6 that transfers the toner image onto a sheet.
The image carrier 2, the charging unit 3, and the developing unit 5 among those components constituting the image forming unit 1 are contained in a case as an image forming section. Each of four process units A (a first process unit A1 to a fourth process unit A4) that can be detached from an image forming apparatus body B corresponds to each color of a color image. Moreover, each of the process units A includes a toner container 7 that contains an unused toner and a waste toner, a cleaning blade 8 that removes toner remaining on the surface of the image carrier 2, and a toner conveying unit 9 that conveys the removed waste toner to the toner container 7.
The transferring unit 6 includes four primary transfer rollers 63a, 63b, 63c, and 63d opposed to each of the image carriers 2, an intermediate transfer belt 10 that is stretched over each of the four primary transfer rollers 63a, 63b, 63c, and 63d, a driving roller 61, and a driven roller 62 and that circulates around them, and a secondary transfer roller 64 arranged opposed to the driving roller 61.
A fixing unit 15 includes a heating roller 15a and a pressing roller 15b for fixing a toner image formed at the image forming unit 1 onto a sheet by heat and pressure, and is arranged at a downstream of the secondary transfer roller 64 in a sheet-conveying direction.
The image forming apparatus includes, at a lower portion thereof, a feeding cassette 11 that can contain a plurality of sheets and a feeding roller 12 that sends out the sheets from the feeding cassette 11. A separating pad 14 that separates sheets one by one is also arranged opposed to the feeding roller 12. The separating pad 14 is a rectangular friction pad formed of a material that has a high coefficient of friction and is pressed upward by a pressure spring (not shown) to come into close contact with the feeding roller 12. A pair of registration rollers 13a and 13b that temporarily stops conveying a sheet is positioned between the feeding roller 12 and the secondary transfer roller 64.
A conveying path 20 is arranged to convey a sheet from the feeding cassette 11 through the registration rollers 13a and 13b, the secondary transfer roller 64, and the fixing unit 15 to discharging rollers 47 and 48 arranged at an upper portion of the image forming apparatus body B.
The image forming apparatus includes a duplex printing mechanism. The duplex printing mechanism includes a reversing path 21 for duplex printing that is divided from the conveying path 20 near a discharging orifice 16. A pair of sending rollers 22a and 22b is arranged on the way of the reversing path 21, which is joined to the conveying path 20 at an upstream of the registration rollers 13a and 13b.
A discharging device C that discharges printed sheets outside the apparatus for stacking is arranged at an upper portion of the image forming apparatus. The discharging device C includes the discharging rollers 47 and 48, the discharging orifice 16, and a discharging tray 19. The upper discharging roller 48 can be rotated in both directions based on a driving source (not shown) and the lower discharging roller 47 is driven with rotation of the upper discharging roller 48. Alternatively, the lower discharging roller 47 can be a driving roller and the upper discharging roller 48 can be a driven roller. The discharging tray 19 is formed below the discharging orifice 16 in such a manner that part of an upper cover 18 of the image forming apparatus body is concaved inward.
The lower discharging roller 47 include a rigidity-applying unit that applies rigidity to a sheet to be discharged and a pushing unit that discharges the sheet by pushing out a trailing edge thereof. Specifically, a plurality of convex portions 25 is arranged in a circumferential direction on each outer peripheral surface of the lower discharging rollers 47b, 47c, which are arranged near a center in a sheet-width direction, and forms a consecutive concavo-convex shape. An inclined surface 26 that slopes with respect to the rotating shaft 24 is formed (see
Rigidity is applied to a sheet P to be discharged by the inclined surfaces 26 and 27 of the lower discharging rollers 47a to 47d to bend the sheet P into a wave shape in the sheet-width direction (in an upward-convex shape or in a downward-convex shape) (see
The upper discharging rollers 48a to 48d do not include the convex portion or the inclined surface on its outer periphery and is brought into contact with the outer peripheral surface of the lower discharging rollers 47a, 47b, 47d, 47d, except the convex portions 25 and the inclined surfaces 27.
A protruding member 28 is arranged in between the lower discharging rollers 47b and 47c. The protruding member 28 is provided as an adjunct integrally with or fixed to a guiding plate 29 made of resin that is arranged near the lower discharging rollers 47b, 47c.
The protruding member 28 is positioned to allow movement of a sheet to be discharged. As shown in
A left side of the protruding member 28 is referred to as a downstream side and a right side thereof is referred to as an upstream side in a sheet-discharging direction shown in
A tip of the protruding member 28 protrudes in an outer-diameter direction of the lower discharging roller 47 beyond an outer periphery of the lower discharging roller 47 and is located at a downstream of a nip 30 between the discharging rollers 47 and 48 in the sheet-discharging direction. In this case, the tip of the protruding member 28 protrudes in the outer-diameter direction beyond the outer-diameter surface of the convex portion 25. In other words, the tip of the protruding member 28 protrudes in the outer-diameter direction at least beyond a bottom surface 31 of a concave portion formed between the convex portions 25.
The tip of the protruding member 28 is located below a path (not shown) along which a trailing edge of a sheet to be discharged passes lest the trailing edge of the sheet run on the tip of the protruding member 28. The tip of the protruding member 28 is arranged upstream in the sheet-discharging direction of a downstream end of the lower discharging roller 47 with respect to a horizontal direction of the lower discharging roller 47 shown by an arrow S in
As shown in
It is desirable to set an opening angle α formed by the interfering edge 28a and the common tangent L to 45 degrees or larger. Furthermore, it is desirable to set the opening angle α to 90 degrees or larger. When the opening angle α is smaller than 45 degrees, if a sheet that returns to the discharging rollers 47 and 48 comes into contact with the interfering edge 28a, it is impossible to effectively prevent the sheet from returning thereto.
As shown in
As shown in
As shown in
The number of protruding member is not limited to one, and a plurality of protruding members can be arranged. As shown in
A basic operation of the image forming apparatus is below explained.
As shown in
As for an image forming operation, first, a surface of the image carrier 2 is charged to a uniform high potential by the charging unit 3. The surface of the image carrier 2 is irradiated with a laser beam (L1 to L4) from the exposing unit 4 based on image data. A potential at the irradiated part decreases and an electrostatic latent image is formed. Toner from the developing unit 5 is adhered to the part of the surface of the image carrier 2 on which the electrostatic latent image is formed to form a toner image with a different color (developing). The toner images with a different color on the image carriers 2 are superimposed on and transferred onto the intermediate transfer belt 10.
The registration rollers 13a and 13b and the feeding roller 12 are driven again and convey a sheet to the secondary transfer roller 64 to synchronize with the toner images superimposed on and transferred onto the intermediate transfer belt 10. The superimposed and transferred toner image is transferred onto the conveyed sheet by the secondary transfer roller 64. The toner image on the sheet is fixed by heat and pressure of the fixing unit 15 and the sheet is conveyed to the discharging rollers 47 and 48.
Rigidity is applied to the sheet on which the toner image is fixed by the inclined surfaces 26 and 27 of the lower discharging roller 47 and, therefore, a concavo-convex shape of the sheet is formed between the discharging rollers 47 and 48, when viewed on a side on which a sheet is discharged (see
A sheet to be discharged passes above the protruding member 28 arranged near the discharging rollers 47 and 48. If the sheet should come into contact with the passing edge 28b, the sheet is discharged while smoothly sliding on the passing edge 28b.
When duplex printing is performed, an image is formed on a first side of a sheet in the same manner as in the image-forming operation as described above. The image on the sheet is fixed at the fixing unit 15. Then, part of the sheet is sent outside from the discharging orifice 16 by the discharging rollers 47 and 48. When a trailing edge of the sheet is conveyed to a predetermined position, the discharging rollers 47 and 48 temporarily stop rotating.
When part of the sheet for duplex printing is protruded from the discharging orifice 16 in this manner, a leading edge of the protruded sheet X may come into contact with a first surface of a sheet Y positioned on top of sheets stacked on the discharging tray 19, as shown in
When the printed sheet Y runs on the lower discharging roller 47 shown by a broken line Z in
On the other hand, when a sheet that has already been discharged is conveyed back with a printed sheet, the printed sheet is separated by the protruding member 28 and the sheet that has already been discharged is conveyed inside the apparatus again furthermore into the reversing path 21 shown in
Toner that remains on a surface of each image carrier 2 after an image is transferred is removed by the cleaning blade 8. The removed waste toner is sent to a waste toner collecting unit of the toner container 7 by the toner conveying unit 9 and stored therein.
A configuration according to the embodiment of the present invention can be used in an image forming apparatus except the one shown in the above figures. For example, as shown in
Specifically, as shown in
The discharging device according to the embodiment is used in the thermal image forming apparatus as described above; however, the discharging device can be used in another image forming apparatus such as an ink-jet image forming apparatus.
According to an embodiment of the present invention, a protruding member does not prevent a sheet from being discharged. However, the protruding member prevents a sheet that has already been discharged from returning to an inside of an image forming apparatus.
Thus, the protruding member prevents the sheet that has already been discharged from returning to a discharging-roller side before the sheet reaches a nip between discharging rollers.
Furthermore, it is possible to avoid a tip of the protruding member touching a sheet to be discharged.
Moreover, it is hard for a trailing edge of a sheet to be discharged to run on the protruding member.
Furthermore, a trailing edge of a sheet to be discharged does not run on the protruding member.
Moreover, it is possible to push out a sheet by bumping a trailing edge of a sheet to be discharged against the convex portions of the rotating lower discharging rollers. Thus, the sheet to be discharged is hard to touch the protruding member. A tip of the protruding member is protruded on a side of an outer diameter of the lower discharging roller at least beyond a bottom surface of a concave portion of the lower discharging roller, so that the protruding member can prevent a sheet that has already been discharged from returning to the discharging-roller side.
Furthermore, it is easy for the protruding member to prevent a sheet that has already been discharged from returning to the discharging-roller side. If a sheet to be discharged should touch the protruding member, it is possible to prevent skew of the sheet.
Moreover, it is possible to reliably prevent the protruding member from interfering with movement of a sheet to be discharged because a space between a second surface of the sheet to be discharged and a tip of the protruding member can be secured. In addition, a rigidity-applying unit enables even a thin sheet that is less rigid to be discharged in an almost flat manner without a leading edge of the sheet hanging down, so that the sheet to be discharged is hard to touch the protruding member.
Furthermore, the protruding member does not prevent a sheet to be discharged that has even a simple shape from being discharged.
Moreover, when a sheet that has already been discharged touches an interfering edge, it is possible to effectively prevent the sheet from returning to a discharging-roller side.
Furthermore, when a sheet that has already been discharged touches the interfering edge, it is possible to reliably prevent the sheet from running on the protruding member.
Moreover, if a sheet to be discharged should touch a passing edge, the passing edge allows the sheet to be smoothly passed.
Furthermore, if a sheet to be discharged should touch a convex-shaped curved portion of the passing edge, the passing edge allows the sheet to be smoothly passed because an area touched by the convex-shaped curved portion and the sheet is small.
Moreover, the protruding member is formed integrally with a guiding plate, which leads to a decrease in manufacturing costs.
Furthermore, the protruding member prevents a sheet that has already been discharged from returning into an image forming apparatus through a nip between a discharging roller and a reversing roller. In addition, the protruding member does not prevent a sheet to be discharged from being discharged. Thus, it is possible to prevent a jam caused by the sheet returned inside the image forming apparatus. In addition, sheets are stably discharged and orderly stacked on a discharging tray. It is possible to prevent a sheet to be discharged from being damaged due to contact with the protruding member.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2007-121120 | May 2007 | JP | national |