This application is based on and claims the benefit of priority from Japanese Patent Application No. 2024-005588 filed on Jan. 17, 2024, the contents of which are hereby incorporated by reference.
The present disclosure relates to a sheet drying apparatus that dries sheets on which images have been printed in an inkjet recording apparatus or the like, and to an image forming system provided with such a sheet drying apparatus.
As recording apparatuses such as facsimile machines, copiers, and printers, inkjet recording apparatuses, which form images by ejecting ink onto a sheet, are widely used. Sheet drying apparatuses are known for heating and drying sheets (paper) on which ink has been adhered by inkjet recording apparatuses.
In the sheet drying apparatus, a drying portion may become hot while drying ink quickly. If meanwhile a sheet jams (paper is stuck) near the drying portion, the user may be burnt by inserting a hand into the drying portion to remove the jammed sheet.
According to one aspect of the present disclosure, a sheet drying apparatus includes a conveyance portion, a drying portion, a main body frame, an exterior cover, an inner cover, a locking mechanism, a temperature sensor, and a control portion. The conveyance portion conveys a sheet on which an image has been formed with ink containing moisture. The drying portion is arranged opposite the conveyance portion and heats and dries the sheet. The main body frame accommodates the conveyance portion and the drying portion. The exterior cover is attached to the main body frame so as to be openable and closable. The inner cover is arranged between the exterior cover and the drying portion so as to be openable and closable. In a closed state, the inner cover restricts access to the drying portion; in an open state, the inner cover allows access to the drying portion. The locking mechanism locks the inner cover in the closed state. The temperature sensor senses the temperature in the drying portion. The control portion controls the locking mechanism. The control portion makes the locking mechanism lock the inner cover in the closed state until the temperature in the drying portion sensed by the temperature sensor falls below a first temperature.
1. Construction of an Image Forming System Including a Sheet Drying Apparatus: An embodiment of the present disclosure will be described below with reference to the accompanying drawings.
The image forming apparatus 100 is an inkjet recording printer and includes a sheet storage portion 2 arranged in a bottom part of the image forming apparatus 100, an image forming portion 3 arranged above the sheet storage portion 2, and a sheet feed portion 4 that feeds a sheet P stored in the sheet storage portion 2 to the image forming portion 3.
The image forming portion 3 is configured with a recording portion 3a having a plurality of recording heads and a print conveyance portion 3b arranged opposite the recording portion 3a. The print conveyance portion 3b includes an endless print conveyance belt 5 stretched around a plurality of rollers including a driving roller. The sheet P conveyed by the sheet feed portion 4 is conveyed below the recording portion 3a by being held under suction on the print conveyance belt 5 by a sheet suction portion (not shown) arranged inward of the print conveyance belt 5. The sheet P having a predetermined image recorded to it by the image forming portion 3 is discharged through a pair of discharge rollers 6 and is conveyed into the sheet drying apparatus 10.
The sheet drying apparatus 10 is arranged adjacent to the image forming apparatus 100 and dries the ink on the sheet P discharged from the image forming apparatus 100. The sheet drying apparatus 10 includes a first conveyance portion 20, a preliminary drying portion 30, a drying portion 40, a suction fan unit 50, and a second conveyance portion 70.
The first conveyance portion 20 includes a driving roller 21a, a driven roller 21b, and a conveyance belt 22. The conveyance belt 22 is stretched around the driving roller 21a arranged on the downstream side and the driven roller 21b arranged on the upstream side with respect to the conveyance direction of the sheet P (right to left direction in
Inward of the conveyance belt 22 is arranged sheet suction portions 23a and 23b. In the conveyance belt 22, many suction holes (not shown) are formed through which to pass suction air for sucking the sheet P onto the conveyance belt 22 by negative pressure suction by the sheet suction portions 23a and 23b.
Belt cooling fans 24 are arranged at two places below the conveyance belt 22. A belt temperature sensor 25 is arranged adjacent to a bottom face of the conveyance belt 22. The belt cooling fan 24 blows cooling air to the conveyance belt 22 when the sensed temperature of the belt temperature sensor 25 reaches or exceeds a predetermined temperature.
The preliminary drying portion 30 is arranged closely downstream of a sheet introduction port 61 with respect to the conveyance direction and preliminarily dries the ink on the sheet P conveyed in through the sheet introduction port 61. The preliminary drying portion 30 includes a sheet blowing fan 31 and a sheet blowing duct 32 for blowing air from above the sheet P.
The drying portion 40 is arranged adjacently downstream of the preliminary drying portion 30 with respect to the conveyance direction and dries the ink on the sheet P having passed through the preliminary drying portion 30. The drying portion 40 includes two heating units 41 arranged on a top surface of the conveyance belt 22 so as to face each other.
The suction fan unit 50 sucks in the water vapor emanating from the sheet P passing through the drying portion 40. The suction fan unit 50 includes a suction fan 51 that sucks in air containing water vapor inside the drying portion 40 and a separation fan 52 that blows separation air for separating the sheet P from the conveyance belt 22. The suction fan unit 50 communicates with a space between the conveyance belt 22 and the heating unit 41 via a first duct 53 and communicates with an exhausting port 60 formed in a top part of the sheet drying apparatus 10 via a second duct 54.
A plurality of ambient air intake fans 63 for taking in ambient air into the sheet drying apparatus 10 are arranged at appropriate places in the sheet drying apparatus 10. In an upstream and a downstream part of the first conveyance portion 20 are arranged sheet detection sensors 64 and 65. The sheet detection sensors 64 and 65 detect the sheet P having passed through the sheet introduction port 61 and the sheet discharge port 62.
As, by being driven to rotate by the driving roller 21a, the conveyance belt 22 rotates in the counterclockwise direction, the sheet P conveyed in through the sheet introduction port 61 passes through the preliminary drying portion 30 and then through the drying portion 40 to be discharged through the sheet discharge port 62 out of the sheet drying apparatus 10 or conveyed into the second conveyance portion 70.
The second conveyance portion 70 is arranged below the drying portion 40 and the preliminary drying portion 30 across the first conveyance portion 20. The second conveyance portion 70 includes a reversing conveyance passage 70a, for reversing top side down the sheet P on which the ink has been dried, and a duplex conveyance passage 70b, for returning, when duplex printing is performed on the sheet P, the sheet P reversed top side down to the image forming apparatus 100.
Downstream (left side in
2. Construction of the Sheet Drying Apparatus:
The heater 43 is in the shape of a bar extending in the sheet width direction (the direction orthogonal to the plane in
The reflector 44 is a reflector plate U-shaped as seen in a side view arranged so as to surround the heater 43 from above. The infrared rays emitted from the heater 43 are reflected downward by the inner surface of the reflector 44 and are shone onto the sheet P carried and conveyed on the conveyance belt 22. Thus, the moisture in the ink on the sheet P evaporates and the ink dries; thus, the ink is fixed to the sheet P.
The hot air fan 42 is arranged above the heating unit 41. More specifically, the hot air fan 42 is arranged so as to blow air from above toward the reflectors 44. The air blown from the hot air fan 42 onto the reflectors 44 is heated as it passes through the gaps between the reflectors 44 become hot air to flow into the gap (drying space) between the heating unit 41 and the conveyance belt 22.
If steam or water vapor is present in the gap between the heating unit 41 and the conveyance belt 22, the infrared rays emitted from the heater 43 and reflected from the reflector 44 are absorbed by the steam or water vapor and this impairs their ability to dry the ink on the sheet P. Thus, by operating the hot air fan 42 to blow hot air into the gap between the heating unit 41 and the conveyance belt 22 and scattering and removing the steam or water vapor emanating from the sheet P, it is possible to maintain the drying properties of the ink under infrared rays.
Between the drying portion 40 and the suction fan unit 50, a first duct 53 is provided for sucking the steam or water vapor emanating from the sheet P together with air. The first duct 53 extends from the gap between the heating unit 41 and the conveyance belt 22 to the suction fan 51 in the suction fan unit 50.
3. Structure of an Inner Cover and a Locking Mechanism of the Sheet Drying Apparatus:
As shown in
As shown in
The drying portion temperature sensor 83 senses the temperature inside the drying portion 40. The result of sensing is transmitted to a control portion 90 (see
The locking arm 76 is swingably supported about a swing shaft 76a. On a swinging end part (left end part in
When the solenoid 77 is energized, the plunger 77a is pulled into the solenoid 77. As a result, the locking arm 76 swings in the clockwise direction against the urging force of the compression spring 78 and the engagement projection 76b disengages from the engagement hole 12a. This makes the inner cover 12 openable.
Near the swinging end of the locking arm 76, a locking detection sensor 79 is arranged. The locking detection sensor 79 is an optical sensor (photo interrupter) that includes a detection portion having a light-emitting portion and a light-receiving portion. In a state in
A control portion 90 at least includes a CPU (central processing unit) 91 as a central arithmetic processor, a ROM (read-only memory) 92 as a read-only storage portion, a RAM (random-access memory) 93 as a readable and rewritable storage portion, a temporary storage portion 94 that temporarily stores data required for controlling different parts of the sheet drying apparatus 10, and a plurality of (here, two) I/Fs (interfaces) 96 that transmit control signals to different blocks in the sheet drying apparatus 10 and receive input signals from an operation portion 80.
The ROM 92 stores a control program for the sheet drying apparatus 10 as well as data that are not changed during the use of the sheet drying apparatus 10, such as values necessary for control. The RAM 93 stores necessary data generated in controlling the sheet drying apparatus 10, data temporarily required in controlling the sheet drying apparatus 10, and the like. The RAM 93 (or the ROM 92) also stores, for use in controlling the position of the reflector 44, the relationship between the print ratio of the image formed on the sheet P and the arrangement of the reflector 44. The counter 95 counts the cumulative number of sheets P that have been conveyed.
The control portion 90 transmits control signals from the CPU 91 via the I/Fs 96 to different parts and blocks in the sheet drying apparatus 10. From those parts and blocks, signals indicating their states and input signals are transmitted via the I/Fs 96 to the CPU 91. Examples of the parts and blocks controlled by the control portion 90 include the first conveyance portion 20, the preliminary drying portion 30, the drying portion 40, the suction fan unit 50, the second conveyance portion 70, the operation portion 80, a unit ascent-descent mechanism 87, and the like.
A voltage control circuit 84 is connected to a fan driving voltage power supply 85 and to a heater voltage power supply 86 and, according to output signals from the control portion 90, operates these power supplies. According to control signals from the voltage control circuit 84, the fan driving voltage power supply 85 applies a predetermined voltage to the hot air fan 42 in the heating unit 41 and the heater voltage power supply 86 applies a predetermined voltage to the heater 43 in the heating unit 41.
The operation portion 80 includes a liquid crystal display portion 81 and LEDs 82 that indicate various states. A user operates a stop/clear button on the operation portion 80 to stop the drying of the sheet P and operates a reset button on it to bring various settings for the sheet drying apparatus 10 to default ones. The liquid crystal display portion 81 indicates the status of the sheet drying apparatus 10 and displays the progress of the drying of the sheet P and the number of sheets P that have been introduced. Various settings for the sheet drying apparatus 10 may be made via an input portion 101 on the image forming apparatus 100.
The unit ascent-descent mechanism 87 moves the heating unit 41 in the drying portion 40 between the heating position (see
In this embodiment, based on the result of sensing by the drying portion temperature sensor 83, the locking mechanism 75 locks or unlocks the inner cover 12. More specifically, when the temperature in the drying portion 40 reaches or exceeds a predetermined temperature, the locking mechanism 75 locks the inner cover 12.
Before a print job by the image forming apparatus 100 is started, the control portion 90 turns on the heater 43 in the drying portion 40 (Step S1). Then the drying portion temperature sensor 83 senses the temperature in the drying portion 40 (Step S2). The result of the sensing is transmitted to the control portion 90.
The control portion 90 checks whether the temperature in the drying portion 40 has reached or exceeded a predetermined temperature (for example, 42° C.) (Step S3). If it has reached or exceeded a predetermined temperature (Yes in Step S3), the locking mechanism 75 locks the inner cover 12 (Step S4). Then the print job by the image forming apparatus 100 is started and sheets P start to be conveyed into the sheet drying apparatus 10. After that, the control portion 90 checks whether a sheet P has jammed (paper has stuck) in the drying portion 40 (Step S5).
Next, the control portion 90 checks whether the temperature in the drying portion 40 has fallen below a predetermined temperature (for example, 42° C.) (Step S7). If it has fallen below the predetermined temperature (Yes in Step S7), the locking mechanism 75 unlocks the inner cover 12 (Step S8). At the same time, the heating unit 41 is raised to perform jam removal for the sheet P (Step S9).
If no sheet P has jammed in Step S5 (No in Step S5), with the heater 43 kept on, the image forming apparatus 100 continues with the print job and the conveyance of the sheet P into the sheet drying apparatus 10.
After that, the control portion 90 checks whether the print job has ended (Step S11). If the print job continues (No in Step S11), it is checked whether the heater 43 is on (Step S12). If the heater 43 is off in Step S6 (No in Step S11), the heater 43 is turned back on (Step S13).
Then, a return is made to step S2, and after that, similar steps are repeated (steps S2 to S11). If the print job has ended (Yes in Step S11), the heater 43 is turned off and the procedure is ended.
With the configuration according to this embodiment, when the temperature in the drying portion 40 reaches or exceeds a predetermined temperature, the inner cover 12 is locked. This helps reliably prevent the user from being burnt by inserting a hand into the hot drying portion 40 when a jam has occurred in the drying portion 40.
When the temperature in the drying portion 40 has fallen below a predetermined temperature, the inner cover 12 is unlocked and at the same time the heating unit 41 is raised to the retracted position. This makes it easy to remove the jammed sheet P and helps reduce the time for jam removal.
The inner cover 12 restricts access to the drying portion 40 and the preliminary drying portion 30, so even if the inner cover 12 is locked, it is possible to access parts other than the drying portion 40 and the preliminary drying portion 30. Thus, if a sheet P jams outside the drying portion 40 and the preliminary drying portion 30, jam removal can be performed immediately and this helps reduce the time for jam removal.
In the example of control shown in
In the example of control shown in
For example, the second temperature can be set to be lower than the first temperature (for example, 40° C.) to increase safety during jam removal for the sheet P. The second temperature can be set to be higher than the first temperature (for example, 45° C.) to reduce the time until jam removal becomes possible. If the second temperature is set to be higher than the first temperature, the temperature should be set such that the user will not be burnt.
The present disclosure can be implemented in any manner other than as in the embodiment described above, and allows for any modifications without departure from the spirit of the present disclosure. For example, in the embodiment described above, a jam is sensed based on the timing of the sensing of the sheet P at the sheet detection sensors 64 and 65; instead, a dedicated jam sensing sensor may be arranged in the drying portion 40.
While the embodiment described above deals with, as an example of the image forming system 200, a configuration where the sheet drying apparatus 10 is coupled to an inkjet printer as an image forming apparatus 100, needless to say, the sheet drying apparatus 10 can be used independently without being coupled to the image forming apparatus 100.
The present disclosure finds applications in sheet drying apparatuses that dry sheets on which images have been printed in inkjet recording apparatuses and the like. Based on the present disclosure, it is possible to provide a sheet drying apparatus that can prevent the user from being burnt by inserting a hand into a hot drying portion during jam removal and the like in the drying portion, and to provide an image forming system provided with such a sheet drying apparatus.
Number | Date | Country | Kind |
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2024-005588 | Jan 2024 | JP | national |