1. Field of the Invention
The present invention relates to a sheet-fed printing apparatus for printing on sheets of printing paper and, more particularly, to a delivery section of the sheet-fed printing apparatus.
2. Description of the Background Art
A sheet-fed printing apparatus for printing on sheets of printing paper comprises a delivery section (or a paper discharge section) for receiving a stack of printed sheets.
An operator of the sheet-fed printing apparatus 110 is required to take printed samples out of the stacked printed sheets ps during the printing operation. Since the judgment as to whether or not printed sheets are acceptable and the adjustment of the amount of ink supply are made based on a check of the printed samples, the operator must take out printed samples at suitable sampling intervals while the sheet-fed printing apparatus 110 is in operation.
To this end, the sheet-trapping element 104 in the conventional sheet-fed printing apparatus 110 is capable of an opening movement from a closed position 104a indicated by the dotted lines to an open position 104b indicated by the solid lines. In synchronism with the opening movement of the sheet-trapping element 104, a temporary sheet-receiving element 106 pivots from an inoperative position not shown to an operative position shown in
Thus, the operator can pick one or some sheets out of the previously stacked printed sheets ps under the printed sheet pa lifted by the temporary sheet-receiving element 106. After the printed samples are taken in this manner, the sheet-trapping element 104 is returned to the closed position 104a indicated by the dotted lines, and the temporary sheet-receiving element 106 accordingly returns to its inoperative position not shown. Then, the printed sheet pb received in the temporary sheet-receiving element 106 is discharged onto the delivery table 102, and is additionally stacked on the previously stacked printed sheets ps.
With the above-mentioned arrangement, the operator can manually take out the printed samples with ease in principle. It is, however, actually difficult for the operator to take out the printed samples quickly from the sheet-fed printing apparatus 110 in high-speed operation. Additionally, the delivery section 110d is often provided with a cover thereon so that the operator cannot easily gain access to movable parts of the delivery section 110d. As an example, the delivery section 110d may be an interlocked cover mounted thereon and is adapted to prevent the sheet-fed printing apparatus 110 from operating when the cover is open. In such a case, the operator cannot take out the printed samples during the printing operation, as discussed above.
The present invention is intended for a sheet-fed printing apparatus for printing on sheets of printing paper and, more particularly, for a mechanism for discharging printed sheets.
According to the present invention, the sheet-fed printing apparatus comprises: a) a delivery section capable of receiving a stack of printed sheets; b) a transport element for transporting a printed sheet to a release position to drop the printed sheet in the release position; c) shielding element for shielding the delivery section and the transport element from an external environment of the sheet-fed printing apparatus, the shielding element having an opening permitting the printed sheet to pass through; and d) a printed sheet discharge element capable of discharging at least a portion of the printed sheet dropped in the release position out of the sheet-fed printing apparatus through the opening.
Preferably, the shielding element comprises a first shielding element openable and closable for shielding the delivery section from the external environment of the sheet-fed printing apparatus, and a second shielding element for shielding at least the transport element from the external environment of the sheet-fed printing apparatus; and the printed sheet discharge element is capable of discharging at least the portion of the printed sheet out of the sheet-fed printing apparatus through the opening when the first shielding element is closed.
This allows an operator to obtain the printed sheet partially discharged by the printing sheet discharge element as a printed sample without the need to open the first shielding element to gain direct access to the delivery section while the first shielding element is closed and the sheet-fed printing apparatus is in operation.
Preferably, the release position includes a first release position and a second release position; the transport element is capable of selectively dropping the printed sheet in the first release position; and the printed sheet is forcedly dropped in the second release position when the printed sheet is not dropped in the first release position.
This provides different destinations to which the printed sheet is discharged, depending upon whether or not a printed sample is needed. If the printed sample is needed, the operator can easily obtain the printed sample without the need to gain direct access to the delivery section.
It is therefore an object of the present invention to provide a sheet-fed printing apparatus which allows an operator to obtain a printed sample easily even when the sheet-fed printing apparatus is in operation.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
First Preferred Embodiment
A first preferred embodiment according to the present invention will now be described with reference to the drawings.
The chain delivery CD1 is a known mechanism, and includes grippers 5 (only one of which is shown in
The delivery table 2 is a table on casters for placing the stacked printed sheets Ps thereon, and is movable up and down by a vertical movement mechanism 7. Specifically, the delivery table 2 is in a raised position near the gripper 5 at the commencement of printing, and is moved downwardly each time a new printed plate Pa is released and stacked, thereby to provide a constantly fixed distance that the printed sheets Pa fall from the grippers 5. In some cases, the delivery table 2 is provided with a centering mechanism not shown for aligning the stacked printed sheets Ps in a direction perpendicular to the plane of the figure.
The delivery section cover 3 is a shielding member capable of opening and closing for covering the delivery section 1d. In conjunction with a fixed cover 8 provided also as a shielding member, the delivery section cover 3 prevents an operator from gaining access to the inside of the sheet-fed printing apparatus 1 during a printing operation. Specifically, a safety switch 9 for detecting whether the delivery section cover 3 is open or closed is provided in the closed position of the delivery section cover 3. The operation of the safety switch 9 is always monitored by a controller 10 for controlling the operation of the sheet-fed printing apparatus 1. When the safety switch 9 detects that the delivery section cover 3 is open, the controller 10 performs the process of, for example, stopping the operation of the sheet-fed printing apparatus 1 or actuating an alarm for alerting the operator and the like to a danger.
The sheet-trapping mechanism 4 comprises the pair of first sheet-trapping elements 12 pivotable between an open position b indicated by the solid lines in
The construction of the first and second sheet-trapping elements 12 and 13 will be described with reference to
Each of the second sheet-trapping elements 13 is an L-shaped plate-like member, attached to a mounting metal piece 18, supported by a rotary shaft 17. The pair of sheet-trapping elements 13 are arranged in the direction parallel to the leading edge of the printed sheet Pa, as shown in
Gears 19 and 20 are provided in coaxial relation with the rotary shafts 16 and 17, respectively, and are in interlocking and meshing engagement with each other. Thus, the pivotal movement of the first sheet-trapping elements 12 drives the second sheet-trapping elements 13 to pivot in the opposite direction. More specifically, when the first sheet-trapping elements 12 are in the open position b, the second sheet-trapping elements 13 are in the closed position d. Conversely, when the first sheet-trapping elements 12 are in the closed position c, the second sheet-trapping elements 13 are in the open position e.
The closed position c of the first sheet-trapping elements 12 is inward of the sheet-fed printing apparatus 1 from the delivery section cover 3. The first sheet-trapping elements 12, when in the closed position c, can block the printed sheet Pa from passing through the opening 11. The closed position d of the second sheet-trapping elements 13 is substantially level with the bottom of the opening 11. When the second sheet-trapping elements 13 are in the closed position d, longitudinal flat portions 13a of the respective second sheet-trapping elements 13 project out over the stacked printed sheets Ps. The longitudinal flat portions 13a of the respective second sheet-trapping elements 13 in the closed position d are situated to guide the back surface of the printed sheet Pa to be discharged next for ease of the passage of the printed sheet Pa through the opening 11. Bends 13b of the respective second sheet-trapping elements 13 are upright and are situated outside the delivery section cover 3 to function to stop the leading edge of the printed sheet Pa tending to pass through the opening 11. Such an arrangement aligns the leading edges of printed sheets Pa successively discharged and then projecting outwardly of the opening 11, and blocks the printed sheets Pa from passing through the opening 11.
In the above-mentioned construction of the sheet-trapping mechanism 4, when the first sheet-trapping elements 12 are maintained in the closed position c, discharged printed sheets Pa successively collide against the first sheet-trapping elements 12 and are stacked on the delivery table 2. When an operator who wants to obtain printed samples manually opens the first sheet-trapping elements 12 to the open position b, the second sheet-trapping elements 13 pivot to the closed position d in synchronism with the first sheet-trapping elements 12. In this state, the discharged printed sheets Pa pass through the opening 11, but the leading edges of the printed sheets Pa are stopped by the bends 13b of the respective second sheet-trapping elements 13. In other words, the printed sheets Pa are carried and held by the second sheet-trapping elements 13, with the leading edges of the printed sheets Pa projecting outwardly of the delivery section cover 3. Accessible printed sheets Pb shown in
The first preferred embodiment is adapted so that the printed sheet Pa released from the gripper 5 is discharged directly through the opening 11 to the outside of the sheet-fed printing apparatus 1. This eliminates the need to provide an additional transport driving source for discharging the printed sheet Pa.
Modifications of First Preferred Embodiment
(1) In the first preferred embodiment described above, the accessible printed sheets Pb which can become the printed samples are carried and held by the second sheet-trapping elements 13. However, the second sheet-trapping elements 13 may be dispensed with.
(2) The first and second sheet-trapping elements 12 and 13 are manually opened and closed in the first preferred embodiment, but may be opened and closed by a driving element such as a motor. In this case, the controller 10 preferably monitors the feed timing of the printed sheets Pa to cause the opening movement of the first sheet-trapping elements 12 to be timed with the feed of the printed sheets Pa. This allows the first sheet-trapping elements 12 to open in proper timed relation if the printing speed is high.
(3) In the first preferred embodiment, the opening 11 is cut in the upper portion of the delivery section cover 3 which is opened and closed. However, an opening may be formed in an intermediate portion of the delivery section cover 3 or formed in the fixed cover 8. That is, an opening may be provided which permits the printed sheets Pa to pass through the cover placed forward of the falling path of the printed sheets Pa.
(4) So far as the scheme of taking out the printed samples is capable of taking the entire printed samples out of the sheet-fed printing apparatus 1 as described in Modification (1), this scheme may be combined with the scheme of Modification (2) to automate the taking out of the printed samples. For example, an input element is used to previously determine a required sampling interval and the required number of printed samples, and the operation of the first sheet-trapping elements 12 is controlled based on the number of printed sheets counted by a printed sheet counter. This allows the first sheet-trapping elements 12 to be held in the open position at the determined sampling intervals and for a length of time required to take out printed samples the number of which is previously determined, thereby achieving the automation of the taking out of a desired number of printed samples.
(5) In the first preferred embodiment, while the first sheet-trapping elements 12 are open, the printed sheet Pa is always discharged as the accessible printed sheet Pb to the second sheet-trapping elements 13. Thus, a plurality of printed sheets Pa are discharged in some cases while the first sheet-trapping elements 12 are open during high-speed printing. If only a single printed sample is needed, a mechanism may be provided for stopping discharging subsequent printed sheets Pa to the second sheet-trapping elements 13.
In this modification, when the first sheet-trapping elements 12 are opened and a printed sheet Pa is discharged as an accessible printed sheet Pb onto the second sheet-trapping elements 13, the sensor 23 detects the presence of the accessible printed sheet Pb. The sensor 23 is, for example, an optical sensor capable of detecting the accessible printed sheet Pb through a through hole 13c formed in the second sheet-trapping elements 13.
When the sensor 23 detects the accessible printed sheet Pb, the controller 10 causes a predetermined driving element to insert the temporary sheet-receiving element 24 from an inoperative position not shown into the operative position. For example, if the inoperative position is outward of a printed sheet discharge path in a direction perpendicular to the plane of the figure, the temporary sheet-receiving element 24 may be moved in the direction perpendicular to the plane of the figure by a slide movement mechanism such as a solenoid to enter the printed sheet discharge path.
After only the single accessible printed sheet Pb is discharged onto the second sheet-trapping elements 13, a printed sheet Pa is carried as a temporarily carried printed sheet Pc on the temporary sheet-receiving element 24 even if the first sheet-trapping elements 12 are open. When the sensor 22 detects that the first sheet-trapping elements 12 are closed after the printed sample is removed from the second sheet-trapping elements 13, the controller 10 returns the temporary sheet-receiving element 24 to its inoperative position. At the same time, the temporarily carried printed sheet Pc on the temporary sheet-receiving element 24 is transferred onto the delivery table 2. This modification ensures the taking out of the single printed sample even at a high printing speed.
Second Preferred Embodiment
A second preferred embodiment according to the present invention will now be described with reference to
As illustrated in
The chain delivery CD2 includes grippers 34 each for gripping a printed sheet Pd, and a chain 35 for carrying the grippers 34 attached thereto around. Each of the grippers 34 includes a cam follower 34a, and a gripper finger 34b operated to open and close by the cam follower 34a. The cam follower 34a is urged by a spring not shown in such a direction as to close the gripper finger 34b.
In the path of movement of the grippers 34, a movable cam 36 is provided at a first discharge point dp1, and a fixed cam 37 is provided at a second discharge point dp2 downstream of the first discharge point dp1. Each of the movable cam 36 and the fixed cam 37 is provided with a cam plate. When each of the grippers 34 passes by the movable cam 36 or the fixed cam 37, the cam follower 34a collides against the movable cam 36 or the fixed cam 37 to open the gripper finger 34b, whereby the printed sheet Pd is dropped and discharged. The movable cam 36 is selectively movable between a lowered position in which the movable cam 36 collides against the cam follower 34a and a raised position clear of the cam follower 34a, and is controlled by a controller 50. The movable cam 36 is driven to move up and down, for example, by a solenoid 36a, but may be so driven by a hand-operated lever. The fixed cam 37 is in a fixed location so as to constantly come in contact with the cam follower 34a.
The delivery table 31 is provided under the first discharge point dp1 and is disposed to receive a printed sheet Pe released by the gripper 34. The delivery table 31 places thereon successively discharged printed sheets Pe as the stacked printed sheets Ps aligned by a sheet-trapping element 38. The delivery table 31 is movable up and down by a vertical movement mechanism 39 to provide a constantly fixed distance that the printed sheets Pe fall from the grippers 34 onto the delivery table 31 or the stacked printed sheets Ps.
The covers 32 and 33 cover the chain delivery CD2 and the delivery table 31. The cover 33 is openable and closable so that the stacked printed sheets Ps on the delivery table 31 are taken out after the printing operation. The cover 32 is formed with an opening 40 near the second discharge point dp2. A printed sheet Pf discharged at the second discharge point dp2 passes through the opening 40 and is received in a tray 41.
In this preferred embodiment, the movable cam 36 is normally in the lowered position, and causes the gripper 34 to open at the first discharge point dp1. Thus, the discharged printed sheets Pe are successively stacked on the delivery table 31. When an operator obtains a printed sample, the movable cam 36 is withdrawn to the raised position. This precludes the gripper finger 34b from making the opening movement at the first discharge point dp1. Hence, the printed sheet Pd is not discharged at the first discharge point dp but is discharged at the second discharge point dp2. The printed sheet Pf discharged at the second discharge point dp2 passes through the opening 40 and is received as the printed sample into the tray 41.
There is no need to open and close the covers 32 and 33 to obtain a printed sample also in the second preferred embodiment. Therefore, the operator can arbitrarily take out the printed sample during the printing operation even if the covers 32 and 33 are provided with an interlock for safety.
Preferably, the movement of the movable cam 36 is timed in synchronism with the printing speed. For example, a sampling interval at which the printed sample is taken out and the required number of printed samples are previously determined, and the controller 50 may control the vertical movement of the movable cam 36 in accordance with the determined conditions. This achieves the automation of the taking out of the printed sample.
In the second preferred embodiment, the delivery table 31 is disposed just under the first discharge point dp1. However, the delivery table 31 may be disposed just under the second discharge point dp2, whereas the opening 40 for taking out the printed sample therethrough be disposed at the first discharge point dp1. In this case, the movable cam 36 is normally in the raised or inoperative position, and may be moved to the lowered position only when the operator wants to obtain a printed sample.
While the invention has been described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is understood that numerous other modifications and variations can be devised without departing from the scope of the invention.
Number | Date | Country | Kind |
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P2002-052043 | Feb 2002 | JP | national |
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5377587 | Kobler | Jan 1995 | A |
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6505828 | Seitz et al. | Jan 2003 | B2 |
6543764 | Mallok | Apr 2003 | B1 |
6641133 | Mutschall et al. | Nov 2003 | B2 |
6659453 | Kelm et al. | Dec 2003 | B2 |
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6-64351 | Jul 1994 | JP |
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9-156813 | Jun 1997 | JP |
10-87145 | Apr 1998 | JP |
10-95157 | Apr 1998 | JP |
Number | Date | Country | |
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20030160383 A1 | Aug 2003 | US |