1. Field of the Invention
The present invention relates to a sheet-fed printing press that performs printing, foil transferring, and embossing on a sheet.
2. Description of the Related Art
In order to improve the value of printing products, the following procedure is sometimes used to create the effect of a highly elegant appearance on the printing products, for example. Firstly, metal foil is transferred onto a sheet, and then printing is performed with ink. After that, emboss process is performed on the portion with the foil being transferred thereon. The raised finish by the embossing and the brilliance of foil generate a synergistic effect on the appearance of the sheet.
When the above-described procedure is performed on a sheet, foil is firstly transferred onto the sheet by use of a foil transfer apparatus that is described, for example, in JP-A-2006-224667. Then, printing with ink and embossing are performed on the sheet by use of a printing press that is described, for example, in JP-A-2006-305903 (particularly, see paragraphs [0001] and [0062]).
The procedure described above, however, has the following problems. Specifically, both the foil transfer apparatus and the printing press must be provided to perform the transferring of the foil onto the sheet by use of the foil transfer apparatus, and then to perform the printing with ink and the embossing on the sheet by use of the above-described printing press. The installation of both the foil transfer apparatus and the printing press requires a space that is difficult to be secured. In addition, the sheet onto which the foil has been transferred has to be relocated from the foil transfer apparatus to the printing press. The relocation of the sheet not only requires extra time and work, but also can easily cause mis-register in the processes of foil transferring, printing, and embossing.
In view of the foregoing circumstances, an object of the present invention is to provide a sheet-fed printing press that is capable of saving the installation space as well as capable of making the operation easier and more efficient. In addition, the present invention provides the sheet-fed printing press that is capable of easily preventing mis-register in the processes of foil transferring, printing, and embossing.
A sheet-fed printing press according to an aspect of the present invention to achieve the above-mentioned objects comprises: a foil transferring portion for transferring foil onto a sheet; a printing portion for performing printing on the sheet; and an embossing portion for giving an embossed finish to the sheet.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the printing portion is disposed at a position located on the downstream side of the foil transferring portion in the transporting direction of the sheet, and located on the upstream side of the embossing portion in the transporting direction of the sheet.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises a drying portion for drying the sheet. In addition, in the sheet-fed printing press, the embossing portion is disposed at a position located on the downstream side of both the foil transferring portion and the printing portion in the transporting direction of the sheet. Moreover, the drying portion is disposed at a position located on the downstream side of both the foil transferring portion and the printing portion in the transporting direction of the sheet, and located on the upstream side, in the transporting direction of the sheet, of a position where embossing finish is given to the sheet by the embossing portion.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises a heating portion for heating up the sheet. In addition, in the sheet-fed printing press, the heating portion is disposed at a position located on the downstream side of both the foil transferring portion and the printing portion in the transporting direction of the sheet, and located on the upstream side, in the transporting direction of the sheet, of a position where embossing finish is given to the sheet by the embossing portion.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the drying portion includes ultraviolet radiating means for radiating ultraviolet light onto the sheet.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises a dry heating portion for drying and heating up the sheet. In addition, in the sheet-fed printing press the embossing portion is disposed at a position located on the downstream side of both the foil transferring portion and the printing portion in the transporting direction of the sheet. Moreover, the dry heating portion is disposed at a position located on the downstream side of both the foil transferring portion and the printing portion in the transporting direction of the sheet, and located on the upstream side, in the transporting direction of the sheet, of a position where embossing finish is given to the sheet by the embossing portion.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the dry heating portion is an ultraviolet radiation lamp for radiating ultraviolet light onto the sheet and for generating heat rays that heat up the sheet.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises a coating portion for transferring varnish onto the sheet. In addition, in the sheet-fed printing press the coating portion is disposed at a position located on the downstream side of both the foil transferring portion and the printing portion in the transporting direction of the sheet, and located on the upstream side of the drying portion in the transporting direction of the sheet.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises preliminarily drying means for drying ink transferred onto the sheet. In addition, in the sheet-fed printing press, the preliminarily drying means is disposed at a position located on the downstream side, in the transporting direction of the sheet, of a position where the printing is performed on the sheet by the printing portion, and located on the upstream side, in the transporting direction of the sheet, of a position where the varnish is transferred onto the sheet by the coating portion.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises cooling means for cooling down the sheet. In addition, in the sheet-fed printing press, the cooling means is disposed at a position located on the downstream side, in the transporting direction of the sheet, of the position where the embossing finish is given to the sheet by the embossing portion.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the embossing portion includes: a counter cylinder supported rotatably and used for holding and transporting the sheet; and a processing cylinder disposed so as to be opposed to the counter cylinder and used so as to work together with the counter cylinder for the purpose of giving embossing finish to the sheet.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the printing portion includes: a plate cylinder; and an impression cylinder having a diameter that is twice as large as the diameter of the plate cylinder. In addition, each of the counter cylinder and the processing cylinder of the embossing portion has a diameter that is equal to the diameter of the plate cylinder.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the foil transferring portion includes: a transport cylinder supported rotatably and used for holding and transporting the sheet; and a press cylinder disposed so as to be opposed to the transport cylinder, supported rotatably, and used for transferring the foil onto the sheet that is held on and transported by the transport cylinder.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press that further comprises: driving means for driving the printing portion and the foil transferring portion; and means for connecting-disconnecting the drive of the press cylinder, the means for connecting and disconnecting the driving, by the driving means, of the press cylinder of the foil transferring portion.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the foil transferring portion includes pressing-cylinder mounting-dismounting means for moving the press cylinder between an operating position, where the press cylinder transfers the foil onto the sheet held on and transported by the transport cylinder, and a retreat position, where the press cylinder is positioned away from the operating position so as to make the foil be not in contact with the sheet.
A sheet-fed printing press—according another aspect of the present invention is the above-described sheet-fed printing press that further comprises an adhesive transferring portion for transferring adhesive onto the sheet. In addition, in the sheet-fed printing press, the adhesive transferring portion is disposed at a position located on the upstream side of the foil transferring portion in the transporting direction of the sheet. Moreover, the foil transferring portion transfers the foil onto a position of the sheet to which position the adhesive has been transferred.
A sheet-fed printing press according another aspect of the present invention is the above-described sheet-fed printing press in which the adhesive transferring portion includes adhesive-temperature regulating means for regulating the temperature of the adhesive that is to be transferred onto the sheet.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
A sheet-fed printing press according to an embodiment of the present invention will be described with reference to
It should be noted that, in the descriptions below, the diameter of each of plate cylinders 44a to 44e of a printing unit 40 that will be described later is taken as a reference diameter, and a cylinder that has the same diameter as that of each of the plate cylinders 44a to 44e will be called a “single-sized cylinder.” In addition, a cylinder with a diameter that is twice as large as that of each of the plate cylinders 44a to 44e will be called a “double-sized cylinder.”
An impression cylinder 22 (double-sized cylinder) is in contact with the transfer cylinder 21 of the adhesive transferring unit 20. A rubber blanket cylinder 23 (single-sized cylinder) is in contact with the impression cylinder 22 at a position on the further downstream side of the impression cylinder 22 in the rotational direction of the impression cylinder 22 than the transfer cylinder 21. A plate cylinder 24 (single-sized cylinder) is in contact with the rubber blanket cylinder 23 at a position on the further upstream side of the rubber blanket cylinder 23 in the rotational direction of the rubber blanket cylinder 23 than the impression cylinder 22.
In the adhesive transferring unit 20, the adhesive supply apparatus 25 supplies the adhesive 2 to the plate cylinder 24, and the adhesive 2 is then transferred, with a design formed on the plate cylinder 24, onto the rubber blanket cylinder 23. In this way, the adhesive transferring unit 20 can transfer the adhesive 2 onto the paper sheet 1 supported on the impression cylinder 22.
Inside each of the oscillating rollers 25d of the adhesion supply apparatus 25, a channel (not illustrated) is formed to allow a temperature regulating liquid 29 to circulate therethrough. The outlet port of the channel of each oscillating roller 25d is connected to the collection port of a tank 26 that is provided with temperature regulators 27. The let-off port of the tank 26 is communicated to the receiving port of a circulating pump 28. The let-off port of the circulating pump 28 is communicated to the inlet port of the channel of each of the oscillating rollers 25d.
The temperature of the temperature regulating liquid 29 in the tank 26 is controlled by activating the temperature regulator 27 while the temperature regulating liquid 29 in the tank 26 is circulated through the channels formed in the respective oscillating rollers 25d by activating the circulating pump 28. The temperature of the oscillating roller 25d is controlled in this way. To this end, a temperature sensor 91 is provided to detect the temperature of the temperature regulating liquid 29 and is shown illustrated in
In this embodiment, the oscillating rollers 25d, the tank 26, the temperature regulators 27, the circulating pump 28, the temperature regulating liquid 29, and the like constitute an adhesive-temperature regulating apparatus, which is adhesive-temperature regulating means for controlling the temperature of the adhesive 2.
Now, refer back to
A feeder shaft 34 is disposed at a position above the press cylinder 33. The rotatable feeder shaft 34 supports a transfer foil 3, which is wound into a roll shape. The transfer foil 3 is made by forming a layer of foil made of a metal or the like on a remover layer and the like that is formed on a base film made of a resin. Near the feeder shaft 34, a winding shaft 35 is disposed to wind the transfer foil 3. The roll-shaped transfer foil 3 held on the feeder shaft 34 is made to pass through the interstice between the transport cylinder 32 and the press cylinder 33, and then wound on the winding shaft 35.
In the cold-foil-transferring unit 30, the foil is transferred onto the paper sheet 1 onto which the adhesive 2 has been transferred by use of the adhesive transferring unit 20 and which has then been passed to the transport cylinder 32 by the transfer cylinder 31. The transferring of the foil is thus achieved by pressing the transfer foil 3 onto the paper sheet 1 by use of the press cylinder 33. On the paper sheet 1, the foil is transferred only in the portion where the adhesive 2 has been transferred. To put it in other way, the foil is transferred onto the paper sheet 1 so as to correspond to the design of the plate cylinder of the adhesive transferring unit 20.
Now, refer to
The telescopic movement of the air cylinders 37a and 37b makes the eccentric bearings 36a and 36b move rotationally and relative to the respective frames 100a and 100b. With this movement of the eccentric bearings 36a and 36b makes the press cylinder 33 move between the operating position (mounted position)—the position where the press cylinder 33 actually transfers the foil onto the paper sheet 1 held on and transported by the transport cylinder 32—and the retreat position (dismounted position)—a position to which the press cylinder 33 recedes from the operating position so as to prevent the foil from being in contact with the paper sheet 1.
In this embodiment, the eccentric bearings 36a and 36b as well as the air cylinders 37a and 37b and the like constitute pressing-cylinder mounting-dismounting means.
Now, refer back to
An impression cylinder 42a (double-sized cylinder) of a first offset printing unit 40a of the printing unit 40, which is a printing portion, is disposed on the downstream side of the transport cylinder 32 of the cold foil-transferring unit 30 in the transporting direction of the paper sheet 1, that is, on the further downstream side of the transport cylinder 32 in the rotational direction of the transport cylinder 32 than the foil transfer position where the foil is actually transferred onto the paper sheet 1 by use of the press cylinder 33. A transfer cylinder 41a (double-sized cylinder) is disposed between the transport cylinder 32 and the impression cylinder 42a so as to be in contact with both of the cylinders 32 and 42a. In addition, a rubber blanket cylinder 43a (single-sized cylinder) is in contact with the impression cylinder 42a at a position on the further downstream side of the impression cylinder 42a in the rotational direction of the impression cylinder 42a than the reception position where the impression cylinder 42a receives the paper sheet 1 from the transfer cylinder 41a. Moreover, a plate cylinder 44a (single-sized cylinder) is in contact with the rubber blanket cylinder 43a.
In the first offset printing unit 40a, the first ink supply apparatus 45a supplies the first ink 4a to the plate cylinder 44a, and the ink 4a is then transferred, with a design formed on the plate cylinder 44a, onto the rubber blanket cylinder 43a. In this way, the printing is performed by transferring the ink 4a in the first offset printing unit 40a onto the paper sheet 1 supported on the impression cylinder 42a.
Inside each of the oscillating rollers 45ad of the ink supply apparatus 45a, a channel (not illustrated) is formed to allow a temperature regulating liquid 29 to circulate therethrough. The outlet port of the channel of each oscillating roller 45ad is connected to the collection port of a tank 46a that is provided with temperature regulators 47a. The let-off port of the tank 46a is communicated to the receiving port of a circulating pump 48a. The let-off port of the circulating pump 48a is communicated to the inlet port of the channel of each of the oscillating rollers 45ad.
The temperature of the temperature regulating liquid 29 in the tank 46a is controlled by activating the temperature regulators 47a while the temperature regulating liquid 29 in the tank 46a is circulated through the channels formed in the respective oscillating rollers 45ad by activating the circulating pump 48a. The temperature of the oscillating roller 45ad is controlled in this way. To this end, a temperature sensor 92a is provided to detect the temperature of the temperature regulating liquid 29 and is shown illustrated in
In this embodiment, the oscillating rollers 45ad, the tank 46a, the temperature regulators 47a, the circulating pump 48a, the temperature regulating liquid 29, and the like constitute a first ink-temperature regulating apparatus that is provided to control the temperature of the first ink 4a.
An impression cylinder 42b (double-sized cylinder) of a second offset printing unit 40b is disposed on the further downstream side of the impression cylinder 42a of the first offset printing unit 40a in the rotational direction of the impression cylinder 42a than the print position where the printing is actually performed on the paper sheet 1 by use of the rubber blanket cylinder 43a. A transfer cylinder 41b (double-sized cylinder) is disposed between the impression cylinder 42a and the impression cylinder 42b so as to be in contact with both of the cylinders 42a and 42b. In addition, the second offset printing unit 40b, as in the case of the first offset printing unit 40a, includes a rubber blanket cylinder 43b (single-sized cylinder), a plate cylinder 44b (single-sized cylinder), and a second ink supply apparatus 45b that is provided with a fountain 45ba, a fountain roller 45bb, ductor rollers 45bc, oscillating rollers 45bd, form rollers 45be, and the like. The second offset printing unit 40b also includes a second ink-temperature regulating apparatus and the like. The second ink-temperature regulating apparatus includes the oscillating rollers 45bd, a tank 46b, temperature regulators 47b, a circulating pump 48b, the temperature regulating liquid 29, and the like, and controls the temperature of a second ink 4b. A temperature sensor 92b is also provided and illustrated in
In addition, an impression cylinder 42c (double-sized cylinder) of a third offset printing unit 40c is disposed on the further downstream side of the impression cylinder 42b of the second offset printing unit 40b in the rotational direction of the impression cylinder 42b than the print position where the printing is actually performed on the paper sheet 1 by use of the rubber blanket cylinder 43b. A transfer cylinder 41c (double-sized cylinder) is disposed between the impression cylinder 42b and the impression cylinder 42c so as to be in contact with both of the cylinders 42b and 42c. In addition, the third offset printing unit 40c, as in the cases of the first and the second offset printing units 40a and 40b, includes a rubber blanket cylinder 43c (single-sized cylinder), a plate cylinder 44c (single-sized cylinder), and a third ink supply apparatus 45c that is provided with a fountain 45ca, a fountain roller 45cb, ductor rollers 45cc, oscillating rollers 45cd, form rollers 45ce, and the like. The third offset printing unit 40c also includes a third ink-temperature regulating apparatus and the like. The third ink-temperature regulating apparatus includes the oscillating rollers 45cd, a tank 46c, temperature regulators 47c, a circulating pump 48c, the temperature regulating liquid 29, and the like, and controls the temperature of a third ink 4c. A temperature sensor 92c is also provided and illustrated in
In addition, an impression cylinder 42d (double-sized cylinder) of a fourth offset printing unit 40d is disposed on the further downstream side of the impression cylinder 42c of the third offset printing unit 40c in the rotational direction of the impression cylinder 42c than the print position where the printing is actually performed on the paper sheet 1 by use of the rubber blanket cylinder 43c. A transfer cylinder 41d (double-sized cylinder) is disposed between the impression cylinder 42c and the impression cylinder 42d so as to be in contact with both of the cylinders 42c and 42d. In addition, the fourth offset printing unit 40d, as in the cases of the first to the third offset printing units 40a and 40c, includes a rubber blanket cylinder 43d (single-sized cylinder), a plate cylinder 44d (single-sized cylinder), and a fourth ink supply apparatus 45d that is provided with a fountain 45da, a fountain roller 45db, ductor rollers 45dc, oscillating rollers 45dd, form rollers 45de, and the like. The fourth offset printing unit 40d also includes a fourth ink-temperature regulating apparatus and the like. The fourth ink-temperature regulating apparatus includes the oscillating rollers 45dd, a tank 46d, temperature regulators 47d, a circulating pump 48d, the temperature regulating liquid 29, and the like, and controls the temperature of a fourth ink 4d. A temperature sensor 92d is also provided and illustrated in
In addition, an impression cylinder 42e (double-sized cylinder) of a fifth offset printing unit 40e is disposed on the further downstream side of the impression cylinder 42d of the fourth offset printing unit 40d in the rotational direction of the impression cylinder 42d than the print position where the printing is actually performed on the paper sheet 1 by use of the rubber blanket cylinder 43d. A transfer cylinder 41e (double-sized cylinder) is disposed between the impression cylinder 42d and the impression cylinder 42e so as to be in contact with both of the cylinders 42d and 42e. In addition, the fifth offset printing unit 40e, as in the cases of the first to the fourth offset printing units 40a and 40d, includes a rubber blanket cylinder 43e (single-sized cylinder), a plate cylinder 44e (single-sized cylinder), and a fifth ink supply apparatus 45e that is provided with a fountain 45ea, a fountain roller 45eb, ductor rollers 45ec, oscillating rollers 45ed, form rollers 45ee, and the like. The fifth offset printing unit 40e also includes a fifth ink-temperature regulating apparatus and the like. The fifth ink-temperature regulating apparatus includes the oscillating rollers 45ed, a tank 46e, temperature regulators 47e, a circulating pump 48e, the temperature regulating liquid 29, and the like, and controls the temperature of a fifth ink 4e. A temperature sensor 92e is also provided and illustrated in
In this embodiment, the first and the fifth ink-temperature regulating apparatuses constitute ink-temperature regulating means.
Now, refer to
A transfer cylinder 51 (double-sized cylinder) is in contact with the impression cylinder 42e of the fifth offset printing unit 40e at a position on the further downstream side of the impression cylinder 42e in the rotational direction of the impression cylinder 42e than the preliminary dry position where the adhesive 2 and the inks 4a to 4e are dried (cured) by radiating UV-light onto the paper sheet 1 by means of the ultraviolet radiation lamp 49. A transport cylinder 52 (double-sized cylinder) of a coating unit 50, which is a coating portion, is in contact with the transfer cylinder 51. A rubber blanket cylinder 53 (single-sized cylinder) is in contact with the transport cylinder 52 at a position further downstream side of the transport cylinder 52 in the rotational direction of the transport cylinder 52 than the transfer cylinder 51. An anilox roller 54 is in contact with the rubber blanket cylinder 53. A coater chamber 55 in which varnish is stored is in contact with the anilox roller 54.
In the coating unit 50, the varnish stored in the coater chamber 55 is taken out by the anilox roller 54, and is then transferred, by means of the rubber blanket cylinder 53, onto the paper sheet 1 held on and transported by the transport cylinder 52.
A skeleton transfer cylinder 61 (double-sized cylinder) is in contact with the transport cylinder 52 of the coating unit 50 at a position on the further downstream side of the transport cylinder 52 in the rotational direction of the transport cylinder 52 than the coating position where the varnish is actually transferred onto the paper sheet 1 by the rubber blanket cylinder 53. A transport cylinder 62 (double-sized cylinder) of a drying unit 60, which is a dry heating portion, is in contact with the transfer cylinder 61. A plurality of ultraviolet radiation lamps 63 is disposed on the further downstream side of the transport cylinder 62 in the rotational direction of the transport cylinder 62 than the reception position where the transport cylinder receives the paper sheet 1 from the transfer cylinder 61. To put it in other way, the contact position is located at a position on the downstream side, in the transporting direction of the paper sheet 1, of the print position where the printing is performed on the paper sheet 1 by the printing unit 40. In other words, the contact position is located at a position on the downstream side, in the transporting direction of the paper sheet 1, of the transfer position where the varnish is transferred onto the paper sheet 1 by the coating unit 50. The ultraviolet radiation lamps 63 together constitute ultraviolet radiating means that dries, ultimately and definitively, the varnish transferred onto the paper sheet 1 and the ink with which the printing is performed on the paper sheet 1 at the end of the series of processes.
In the drying unit 60, UV-light is radiated, by the ultraviolet radiation lamps 63, onto the paper sheet 1 onto which the adhesive 2 has been transferred by the adhesive transferring unit 20, and onto which the varnish (ultraviolet curable varnish (UV-varnish)) has been transferred by the coating unit 50. The radiation of the UV-light dries the adhesive 2 that has been transferred onto the paper sheet 2, the inks 4a to 4e, and the varnish.
Incidentally, it is certain that the ultraviolet radiation lamps 63 radiate UV-light. Besides, the ultraviolet radiation lamps 63 commonly radiate, to a certain extent, such heat rays as visible light (with a wavelength ranging from 400 nm to 760 nm) and infrared light (with a wavelength longer than 760 nm). Accordingly, the paper sheet 1 that is being dried by the radiation from the ultraviolet radiation lamps 63 of the drying unit 60 is also heated by the heat rays, and the temperature of the paper sheet 1 becomes relatively high (at a range from 35° C. to 40° C., approximately). The temperature of the part onto which the metal foil has been transferred becomes higher (exceeding 40° C.) than the rest of the paper sheet 1.
In this embodiment, the ultraviolet radiation lamps 63 and the drying unit 60 together serve both as a drying portion to dry the paper sheet 1 and as a heating portion to heat the paper sheet 1.
As shown in
Now, refer to
In addition, a cut-away portion 73a is formed in the outer circumferential surface of the die cylinder 73. The die cylinder 73 is a single-sized cylinder, and is capable of mounting a recessed one of the set of processing plates on its outer circumferential surface by a set of engagement screws 73b which are disposed near the cut-away portion 73a and which engage with the recessed one of the processing plate.
In the embossing unit 70, the counter cylinder 72 receives, by the gripper device 72b, the paper sheet 1 that is passed from the drying unit 60 by means of the transfer cylinder 71. The counter cylinder 72, then, works together with the die cylinder 73 to hold the paper sheet 1 by and between the raised and the recessed plates. The paper sheet 1 is given embossing finish in this way.
In addition, a guide table 74 is provided to guide the plates when the plates are mounted on the respective cylinders 72 and 73, and is illustrated in
Now, refer to
Furthermore, a cooling fan 86, which is cooling means, is disposed between the sprockets 82 and 83, and cools down the paper sheet 1 while the paper sheet 1 is being transported by the paper-discharging chain 84.
Now, refer to
A rotary encoder 93 is connected to the input portion of the controller 90, and detects the rotational phase of the printing press. The output portion of the controller 90 is electrically connected to a main driving motor 99 of the printing press. The main driving motor 99 is driving means for driving a gear train joined together so as to achieve synchronized operations among the adhesive transferring unit 20, the printing unit 40, the coating unit 50, the drying unit 60, the embossing unit 70, the paper-discharging apparatus 80, and the cold foil-transferring unit 30—to be more specific, the transfer cylinder 31, the transport cylinder 32, the press cylinder 33. The output portion of the controller 90 is also electrically connected to a driving motor for feeding 94 that makes the roll-shaped transfer foil 3 travel and be fed from the feeder shaft 34 of the cold foil-transferring unit 30. In addition, the output portion of the controller 90 is electrically connected to a driving motor for collecting 95 that makes the transfer foil 3 travel and be wound on the winding shaft 35 of the cold foil-transferring unit 30. Moreover, output portion of the controller 90 is also electrically connected to a driving motor for foil-saving 96 that moves reciprocally the guide bars 38a of the foil saving apparatus 38 of the cold foil-transferring unit 30. Furthermore, output portion of the controller 90 is also electrically connected to a clutch 97, which is means for connecting-disconnecting the drive of the press cylinder. The clutch 97 connects and disconnects the drive of the press cylinder 33 of the cold foil-transferring unit 30 by the main driving motor 99. Yet further,-output portion of the controller 90 is electrically connected to an electromagnetic valve for mounting and dismounting 98 that switches between the air-supply to and air-discharge from the air cylinders 37a and 37b of the cold foil-transferring unit 30. The controller 90 start and stop the operation of the main driving motor 99 on the basis of the operation-start signal and the operation-stop signal, respectively. The controller 90 controls the driving motors 94 to 96, the clutch 97, and the electromagnetic valve 98 on-the basis of the signals sent from the rotary encoder 93 (detailed descriptions of the control will be given later).
Subsequently, the operation of the sheet-fed printing press according to this embodiment will be described.
At first, the press cylinder 33 of the cold foil-transferring unit 30 is located at the retreat position, where the press cylinder is separated away from the transport cylinder 32. In addition, the clutch 97 is disconnected. Then, with an input of the operation start signal into the controller 90, the controller 90 starts driving to rotate the main driving motor 99. The driving of the main driving motor 99 starts the synchronous operation, by means of the gear train, among the adhesive transferring unit 20, the printing unit 40, the coating unit 50, the drying unit 60, the embossing unit 70, the paper-discharging apparatus 80, and the cold foil-transferring unit 30—to be more specific, the transfer cylinder 31 and the transport cylinder 32. At this time, the paper sheet 1 is fed from the paper feeding apparatus 10.
Subsequently, once the main driving motor 99 is driven to rotate and the rotational speed reaches at a predetermined value, the controller 90 connects the clutch 97 on the basis of a signal sent from the rotary encoder 93. With the connection of the clutch 97, the press cylinder 33 of the cold foil-transferring unit 30 is driven to rotate. In addition, the controller 90, also on the basis of a signal from the rotary encoder 93, controls the electromagnetic valve 98 of the air cylinders 37a and 37b so that the eccentric bearings 36a and 36b are made to move rotationally. With the rotational movement of the eccentric bearings 36a and 36b, the press cylinder 33 becomes located at the operating position, that is, the press cylinder 33 is brought into contact with the transport cylinder 32. Moreover, the controller 90 actuates the driving motors 94 to 96 so that the transfer foil 3 can be fed, the foil can be transferred, the transfer foil 3 can be collected, and the foil saving can be performed.
To be more specific, firstly, once the paper sheet 1 is passed from the paper feeding apparatus 10 to the transfer cylinder 21 and then from the transfer cylinder 21 to the impression cylinder 22 of the adhesive transferring unit 20, the adhesive transferring unit 20 supplies the adhesive 2 from the adhesive supply apparatus 25 to the plate cylinder 24 in the way described above. The adhesive 2 is then transferred onto the rubber blanket cylinder 23 so as to form the design corresponding to the one formed in the plate cylinder 24. The adhesive 2 is thus transferred onto the paper sheet 1 supported on the impression cylinder 22.
The paper sheet 1 onto which the adhesive 2 has been transferred is then passed from the impression cylinder 22 to the transfer cylinder 31 and then from the transfer cylinder 31 to the transport cylinder 32 of the cold foil-transferring unit 30. As described above, in the cold foil-transferring unit 30, the press cylinder 33 presses the transfer foil 3 onto the paper sheet 1, and thus the foil of the transfer foil 3 is transferred exclusively to the part of the paper sheet 1 onto which part the adhesive 2 has been transferred. In this way, the foil is transferred onto the paper sheet 1 so as to correspond to the design formed in the plate cylinder 24 of the adhesive transferring unit 20.
In this event, the foil saving apparatus 38 of the cold foil-transferring unit 30 operates in such a way as described above. Accordingly, the transfer foil 3 is not wasted but is effectively used (for more specific operation of the foil saving apparatus 38, see U.S. Pat. No. 6,334,248 and U.S. Pat. No. 6,491,780).
Once the foil is transferred onto the paper sheet 1, the paper sheet 1 is fed to the first and the fifth offset printing unit successively, where the printing is performed on the paper sheet 1. To put it in other way, the first and the fifth inks 4a to 4e are successively transferred onto the paper sheet 1.
Once the printing with inks 4a and 4e are performed on the paper sheet 1 including on top of the transferred foil, the paper sheet 1 is passed from the impression cylinder 42e of the fifth offset printing unit 40e to the transfer cylinder 51 and then from the transfer cylinder 51 to the transport cylinder 52 of the coating unit 50. Before the paper sheet 1 is fed to the coating unit 50, the adhesive 2 and the inks 4a to 4e on the paper sheet 1 are cured (dried) by the ultraviolet radiation lamp 49.
As described above, in the coating unit 50, the varnish stored in the coater chamber 55 is taken out by the anilox roller 54, and is then transferred onto the paper sheet 1 by the rubber blanket cylinder 53.
Once the varnish is transferred onto the paper sheet 1, the paper sheet 1 is then passed from the transport cylinder 52 to the transfer cylinder 61 and then from the transfer cylinder 61 to the transport cylinder 62 of the drying unit 60. As described above, in the drying unit 60, UV-light is radiated from the ultraviolet radiation lamps 63, and thereby the adhesive 2, the inks 4a to 4e, and the varnish that have been transferred onto the paper sheet 1 are ultimately and definitively cured (dried) at the end of the series of processes. In addition, the paper sheet 1 is heated by the heat rays emitted from the ultraviolet radiation lamps 63 along with the radiation of the UV-light. The temperature of the paper sheet 1 thus heated rises up to a relatively high temperature (in a range from 35° C. to 40° C., approximately). At this time, the temperature of the portion of the paper sheet 1 onto which portion the metal foil of has been transferred rises up to a still higher temperature (exceeding 40° C.).
Once the inks 4a to 4e and the varnish are dried and the paper sheet 1 is heated, the paper sheet 1 is passed from the transport cylinder 62 to the transfer cylinder 71 and then from the transfer cylinder 71 to the counter cylinder of the embossing unit 70. As described above, in the embossing unit 70, the raised plate on the counter cylinder 72 and the recessed plate on the die cylinder 73 work together to hold the paper sheet 1 in between. Thus, the paper sheet 1 is given an embossed finish.
While the embossing process is being performed on the paper sheet 1, the paper sheet 1, still heated, is kept at a relatively high temperature (in a range from 35° C. to 40° C., approximately; particularly, the foil-transferred portion at a still higher temperature above 40° C.). In this state, the paper sheet 1 has a low elastic recovery force. Accordingly, the raised and recessed shape formed by the embossing is more likely to be kept as it is, and the embossing process is performed with higher precision.
The paper sheet 1 with the embossing finish is passed from the counter cylinder 72 to the paper-discharge cylinder 81 of the paper-discharging apparatus 80 and then from the paper-discharge cylinder 81 to the grippers of gripper bars on the paper-discharging chain 84. The transporting of the paper sheet 1 is thus kept on to the final stage. The paper sheet 1 is cooled down by the cooling fan 86, and is then discharged to the top of the paper-discharge table 85. A stack of paper sheets 1 thus discharged successively is formed on the paper-discharge table 85.
With these processed described thus far, the foil is transferred onto the paper sheet 1, the inks 4a to 4e are printed on the paper sheet 1, and embossing finish is given to the paper sheet 1.
While the printing press is in operation as described above, the controller 90 controls the temperature regulators 27 and 47a to 47e, as well as the circulating pumps 28 and 48a to 48e on the basis of the signals sent from the temperature sensor 91 of the adhesive transferring unit 20 and from the temperature sensors 92a to 92e of the respective printing units 40a to 40e. With this control, the temperature regulating liquid flowing in the adhesive transferring unit 20 is kept at a predetermined temperature, so are the temperature regulating liquids flowing in the respective printing units 40a to 40e. The temperature of the adhesive 2 at the time of its transfer onto the paper sheet 1, and the temperature of each of the inks 4a to 4e at the time of printing on the paper sheet 1 are controlled in this way.
Now, suppose that the feeding of the paper sheets 1 from the paper feeding apparatus 10 is stopped and that an operation-stop signal is inputted into the controller 90. Then, the controller 90 reduces the speed of the main driving motor 99 having been driven to rotate, so as to stop the operation of the adhesive transferring unit 20, the printing unit 40, the coating unit 50, the drying unit 60, the embossing unit 70, the paper-discharging apparatus 80, and the cold foil-transferring unit 30—to be more specific, the transfer cylinder 31 and the transport cylinder 32.
Subsequently, the controller 90, on the basis of the signals sent from the rotary encoder 93 performs the following controls. The clutch 97 is disconnected so as to stop the rotation of the press cylinder 33 of the cold foil-transferring unit 30. The electromagnetic valve 98 of the air cylinders 37a and 37b is controlled so that the eccentric bearings 36a and 36b can move rotationally. With the rotational movement, the press cylinder 33 is separated away from the transport cylinder 32, and is made to recede to the retreat position. In addition, the driving motors 94 to 96 are controlled stop operation. Thereby, the transfer of the foil of the transfer foil 3 onto the paper sheet 1 is stopped. Moreover, the main driving motor 99 stops operation. In this moment, the printing is terminated and the operation of the machine is stopped.
In summary, according to this embodiment, all of the processes including the transfer of the foil, the transfer of the inks 4a to 4e, and the embossing are performed with a single pass of the paper. To put it in other way, all of these processes are performed in the period beginning from the time when the paper sheet 1 is fed from the paper feeding apparatus 10 and ending at the time when the paper sheet 1 is discharged to the paper-discharging apparatus 80.
Accordingly, it is no longer necessary to use a foil transfer apparatus and a printing press provided separately. As a result, securing the space for the installation becomes easier. The paper sheet 1 onto which the foil has been transferred does not have to be moved from the foil transfer apparatus to the printing press. Thus, the operation as a whole becomes easier and more efficient. Additionally, the mis-register in the processes of foil transferring, printing, and embossing can be easily prevented.
As a result, the use of the sheet-fed printing press according to this embodiment contributes to the achievement of space-saving, an easier and more efficient operation, and easy prevention of the mis-register in the processes of foil transferring, printing, and embossing. Besides, the following effects can be obtained as well.
Incidentally, in this embodiment, the drying unit 60 equipped with the ultraviolet radiation lamps 63 constitutes a dry heating portion that serves both as a drying portion to dry the paper sheet 1 and as a heating portion to heat the paper sheet 1 up. In a possible alternative embodiment, a drying portion to dry a sheet and a heating portion to heat the sheet up are provided individually and independently of each other.
In addition, in this embodiment, the controller 90 controls the switching of the connection and disconnection of the clutch 97. This is not the only possible way of the switching control for the present invention. For example, the connection and the disconnection of the clutch can be switched manually by an operator. Note that, in this case, the connection and the disconnection of the clutch has to be done while the machine is not in operation.
Moreover, the descriptions given in this embodiment are based on a case where the cold foil-transferring unit 30 is employed to serve as a foil transferring portion. In a possible alternative embodiment, a hot foil-stamping unit is employed to serve as the foil transferring portion.
Incidentally, in the case where the cold foil-transferring unit 30 is employed to serve as the foil transferring portion, the transferring of the foil onto the paper sheet 1 has to be carried out with the adhesive 2 having been transferred onto the paper sheet 1 by means of the adhesive transferring unit 20 disposed at a position on the upstream side of the cold foil-transferring unit 30 in the transporting direction of the paper sheet 1. In contrast, the hot foil-stamping unit transfers the foil of a transfer foil having an adhesive layer onto a sheet by the adhesive layer. For this purpose, the transfer foil is pressed onto the sheet by a press cylinder provided with a pressing die that has a raised design formed in its outer circumferential surface. The pressing die is heated at the time of the foil transfer.
Accordingly, when the hot foil-stamping unit replaces the cold foil-transferring unit to serve as the foil transferring portion, the adhesive transferring unit such as one described above becomes unnecessary. For this reason, the adhesive stored in the fountain of the adhesive supply apparatus in the adhesive transferring unit can be replaced by an ink and the adhesive transferring unit can be used as another offset printing unit. The use of such an offset printing unit allows the transfer of ink to be performed not only after the transferring of the foil onto the sheet but also before that. As a consequence, printing of greater variety can be performed on the sheet. Here, needless to say, the fountain of the adhesive supply apparatus of the adhesive transferring unit can be left empty with no ink being stored therein, and no printing is performed before the transferring of the foil onto the sheet.
When the adhesive transferring unit is used as an offset printing unit, the difference in the viscosity between the adhesive and the ink has to be taken care of by any means. For example, in a preferable configuration, the kind of liquid (adhesive or ink) stored in the fountain of the adhesive supply apparatus of the adhesive transferring unit is made selectable by the controller. In addition, with the selection, the controller switches the temperature set for the adhesive-temperature regulating means of the adhesive transferring unit between the temperature range appropriate for the transferring of the adhesive onto the sheet and the temperature range appropriate for the printing with ink on the sheet. In a more preferable configuration, fine tuning of the temperature range thus set can be done by an input manually performed by an operator.
The sheet-fed printing press according to the present invention is to provide capable of performing the transferring of foil, the printing, and the embossing on a sheet without employing individually a foil transfer apparatus and a printing press. Accordingly, it becomes easier to secure the installation space for an apparatus that performs the transferring of foil, the printing, and the embossing on a sheet. In addition, by use of the printing press, all the processes mentioned above can be completed by only a single pass of the sheet through the printing press. Thus, the sheet onto which the foil has been transferred does not have to be relocated from the foil transfer apparatus to the printing press, so that the operation becomes easier and more efficient. Additionally, the mis-register in the processes of foil transferring, printing, and embossing can be easily prevented.
The sheet-fed printing press according to the present invention is capable of performing the foil transferring, the printing, and the embossing on a sheet without using a foil transfer apparatus and a printing press that are provided independently. For this reason, the printing press according to the present invention is extremely useful in the printing industry and the like.
The invention thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
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2007-144592 | May 2007 | JP | national |
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Entry |
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Japanese Office Action issued in Japanese Patent Application No. 2007-144592 on Mar. 27, 2012. |
Japanese Office Action issued Japanese Patent Application No. 2007-144592 on Aug. 7, 2012. |
Number | Date | Country | |
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20080295710 A1 | Dec 2008 | US |