The entire disclosure of Japanese Patent Application No. 2006-351610 filed on Dec. 27, 2006 including specification, claims, drawings and abstract is incorporated herein by reference in its entirety.
1. Field of the Invention
An aspect of the present invention relates to a sheet feed cassette. More particularly, it relates to a sheet feed cassette capable of mounting sheets of a plurality of sizes, and an image forming apparatus using the same.
2. Description of the Related Art
In recent years, the reduction of size of an image forming apparatus has proceeded. Accordingly, a sheet feed cassette to be mounted in an image forming apparatus main body has been also reduced in size. However, the size of the sheet to be used remains unchanged. Therefore, according to a size reduction of the sheet feed cassette, the size of the mountable sheet is limited. Thus, there are proposed a system in which an exclusive sheet feed cassette for small size sheets, large size sheets, or the like is selected for each size of sheets to be used; a system in which the sheet feed cassette is made extractable to support from small size to large size sheets; and the like (e.g., see JP-A-9-110184).
Also, some of the sheet feed cassettes each projecting from an image forming apparatus main body include a top side cover attached thereon.
However, in the case of the system in which an exclusive sheet feed cassette is selected for each size of the sheets to be used, the sheet feed cassettes are required to be changed for every size of sheets. Therefore, the operation is troublesome. Further, a plurality of the sheet feed cassettes are required to be prepared, resulting in a correspondingly higher cost. In addition, additional space such as the storage site for the sheet feed cassettes not in use also becomes necessary. Thus, the operability is not good.
As compared with that, with the systems in which the sheet feed cassette is made extractable, one cassette can support sheets of a plurality of sizes. Therefore, the system is excellent in general versatility. However, there are many systems complicated in structure, systems unstable in positioning of sheets, or other systems.
For example, in JP-A-9-110184, an extractable sheet feed cassette includes a main container and a sub container. One side of the main container to be mounted in an image forming apparatus is formed in a double structure of a top plate and a bottom plate so as to have a space therebetween. And, the sub container is slidably inserted into the space between the top plate and the bottom plate. In the cassette, the main container is configured in a double structure for ensuring the rigidity. However, with such a configuration the structure is complicated, and further the cost also increases. Also, when the sub container is extracted or retracted, the reliability is poor because the locking mechanism for holding the sub container at a desirable position is formed of an elastic member formed on the sub container. Thus, a deviation tends to occur in the positional relationship between the main container and the sub container during attachment and detachment, or the like of the sheet feed cassette. As a result, a deviation occurs at the sheet feed position, and malfunctions, such as sheet feed jam and erroneous detection of the sheet size, occur. Thus, the operability is not good.
In the case of the extractable cassette, the top side cover is necessary when the cassette is extracted outside the image forming apparatus. However, it is not necessary when the cassette is retracted. Therefore, there has been a demand for the one which is easy to attach or detach, and is rotatable.
Under such circumstances, it is an object of this application to ensure the rigidity and the reliability of sheet size detection with a simple configuration in an extractable sheet feed cassette including a main container and a sub container. Further, it is another object to dispose a reliable locking unit of the sub container, and to ensure favorable attaching and detaching operability of the sheet feed cassette in order to prevent the extraction and retraction of the sub container due to the attachment and detachment of the sheet feed cassette.
According to an aspect of the present invention, there is provided a sheet feed cassette including: a main container on which sheets are mounted; a sub container slidably attached to the main container; and first slidable portions that are arranged on sidewalls of each of the main container and the sub container, and that are formed in a U-shape.
The sheet feed cassette may further includes: second slidable portions that are arranged on sheet mounting planes of the main container and the sub container, and that are formed in an L-shape.
The sheet feed cassette may further includes: a locking member that positions the sub container in a direction of an extraction and a retraction from the main container.
The locking member may be formed so as to be elastically deformable when attached into the main container.
The sheet feed cassette may further includes: a rear end guide that is arranged on the sub container, that regulates a rear end of the sheets, and that is slidable in a direction of an extraction and a retraction of the sub container from the main container; and a size detector that is coupled with the rear end guide, and that detects a size of the sheets.
The sheet feed cassette may further includes: a size detector arranged on bottom rear portions of the main container and the sub container; a main container bottom cover that is arranged on a bottom of the main container beneath the size detector; and a sub container bottom cover that is arranged on a bottom of the sub container beneath the size detector, and that slides with the sub container.
The sub container may include a grip for an extraction of the sheet feed cassette from an image forming apparatus.
The sheet feed cassette may further includes: a rotary axis that is arranged on left and right top sides of the sub container, and that rotatably supports a cover covering a top opening of the sub container.
According to another aspect of the present invention, there is provided an image forming apparatus including the sheet feed cassette.
The first slidable portions may be formed in an angular U-shape.
According to still another aspect of the present invention, there is provided a sheet feed cassette including: a main container including: a main bottom plane on which sheets are mounted, main sidewalls that are disposed on sides of the main bottom plane along a direction of an extraction and a retraction, main horizontal projections that outwardly project from upper portions of the main sidewalls in a horizontal direction parallel with the main bottom plane, and main vertical projections that downwardly project from end portions of the main horizontal projections in a vertical direction orthogonal to the horizontal direction; and a sub container slidably attached to the main container, the sub container including: a sub bottom plane that is arranged so as to be parallel with the main bottom plane, sub sidewalls that are disposed on sides of the sub bottom plane along the direction of an extraction and a retraction, sub horizontal projections that outwardly project from upper portions of the sub sidewalls in the horizontal direction, and sub vertical projections that downwardly project from end of the sub horizontal projections in the vertical direction.
Embodiments of the present invention will be described in detail based on the following figures, wherein:
In order to ensure the rigidity of the sheet feed cassette, and ensure the reliability of the sheet size detection and the attaching and detaching operability, on each of the opposite sides of both of the main container and the sub container, a U-shaped first sliding part is formed. Further, on each sheet mounting side of the main container and the sub container, a second sliding part formed in an L-shape is formed. Furthermore, a locking unit that positions the sub container is disposed.
In other words, a sheet feed cassette includes a main container that is mounted into an image forming apparatus main body, and a sub container extractably in the direction of sheet transport with respect to the main container. In the main container and the sub container, U-shaped first slidable parts are formed respectively on the opposite sidewall sides orthogonal to the direction of sheet transport. Thus, the deviation in position in the lateral direction (the direction orthogonal to the direction of sheet transport) of the main container and the sub container is suppressed. Further, at the sheet mounting sides of the main container and the sub container, L-shaped second sliding parts are respectively formed in the direction of sheet transport. Thus, the deviation in position in the vertical direction of the main container and the sub container is suppressed.
Below, one embodiment will be described by reference to
Then, the operation of the image forming apparatus 37 will be described. The charging unit 43 uniformly charges the photosensitive belt 44 by a printing start signal from a host (not shown). The optical unit 42 draws a latent image on the photosensitive belt 44 in response to the print data sent from the host. The drawn latent image is developed by one of the developing units 38 to 41, and toners in the developing units 38 to 41 are applied on the photosensitive belt 44. The photosensitive belt 44 rotates by a driving source (not shown), so that the toner on the photosensitive belt 44 is transferred on the transfer belt 45. In the case of color printing, this step is repeated 3 or 4 times while switching the developing units 38 to 41.
On the transfer belt 45, a visible image by monochrome or multicolor toners is formed. At the time of, or prior to completion of desirable transfer, a sheet 52 is drawn from the sheet feed cassette 51 by a sheet feed roller 53, and is allowed to wait at the registration roller 46. At the right timing at which the position of the visible image formed on the transfer belt 45 comes in alignment with the transfer position onto the sheet 52, the sheet 52 which has waited at the registration roller 46 starts to be transported again, so that the visible image is transferred to the sheet 52 side by the transfer roller 47. By the charge eliminating unit 48, the sheet 52 is peeled off from the transfer belt 45, and the toner is fixed on the sheet 52 by the fixing unit 49. The sheet 52 having an image formed thereon is discharged in the direction of an arrow A in the drawing by the sheet output roller 50, and is stacked in a sheet output tray 54.
Then, the mechanism of the sheet feed cassette 51 according to the embodiment will be described.
The sub container 2 fits slidably in the direction of an arrow B in the drawing parallel with the direction of sheet transport with respect to the main container 1. The main container 1 has a base plate 4 for raising sheets with respect to the sheet feed roller 53 in
Also, in the sub container 2, a grip part 57 for the attaching or detaching operation, and a sheet rear end guide 3 for regulating the rear end of each sheet are disposed. The sheet rear end guide 3 is slidable in the same direction of an arrow C as the direction of extraction and retraction of the sub container 7.
At the bottom rear parts of the main container 1 and the sub container 2, a sheet size detection unit 7 is disposed so as to move in a coupled manner with the sheet rear end guide 3. At a further lower parts than that of the bottom rear parts, a bottom side cover 55 of the main container 1 and a bottom side cover 56 of the sub container 2 are independently set for the main container 1 and the sub container 2, respectively. The bottom side cover 56 of the sub container 2 follows sliding of the sub container 2.
To the sheet rear end guide 3, a pin 29 fitting in the sheet size detection unit 7 is disposed, resulting in a mechanism in which the sheet size detection unit 7 moves in a coupled manner with the motion (arrow C) of the sheet rear end guide 3.
The lower view of
The upper parts of the left and right sidewalls of the main container 1 and the sub container 2 form U-shaped first sliding parts 8 and 9 including 8a and 9a of the main container 1, and 8b and 9b of the sub container 2, respectively. They suppress the positional deviation in the lateral direction of the sub container 2 with respect to the main container 1. The U-shape indicates three sides including the upper part in the direction horizontal to the sheet mounting side, and two sides in the direction vertical to the sheet mounting side, and indicates the shape having no bottom part. In addition to the main container 1, the shape of the side wall of the sub container 2 is also a U-shape. Therefore, the rigidity of the sub container 2 itself is ensured. As a result, it is possible to prevent the sub container 2 from being distorted or deformed when the sub container 2 is drawn. Further, the sub container 2 is not configured to be slidably inserted into the space in the tube-like inside including the top plate, the bottom plate, and side plates. Therefore, the configuration is not complicated, and an increase in cost is also not caused. If each of the first sliding parts is consists of only two sides (a vertical side upwardly extend from the end of the sheet mounting side and a horizontal side outwardly extend from the end of the vertical side), the rigidity is insufficient.
Further, the sheet mounting side leading from the left and right sidewalls to the bottom part forms L-shaped second sliding parts 10 and 11 including main container side sliding parts 10a and 11a leading from the sheet mounting side of the main container 1 toward the bottom roughly vertically, and respectively projecting in the directions of the left and right sidewalls in parallel with the sheet mounting side again, and sub container side sliding parts 10b and 11b projecting roughly perpendicularly to the direction of sliding with 10a and 11a from the U-shaped left and right sidewalls of the sub container 2, respectively. This configuration suppresses the deviation in position in the vertical direction of the sub container 2 with respect to the main container 1.
Alternatively, the main container side sliding parts 10a and 11a lead from the sheet mounting side of the main container 1 toward the bottom roughly vertically, and respectively projecting in the directions of the left and right sidewalls in parallel with the sheet mounting side again, and each may continuously have a rising part (I) roughly perpendicular to the direction of the sheet mounting side, disposed therein. In this case, there is also conceivable a configuration in which the sub container side sliding parts 10b and 11b respectively project from the U-shaped left and right sidewalls roughly vertically, and continuously have falling parts (II) leading in the direction of the bottom roughly vertically again, disposed therein, in order to slide with 10a and 11b, respectively.
The sub container 2 is inserted in the direction of an arrow F in the drawing, in the direction of sheet transport. The front edge 13a and the rear edge 13c of each long hole 13 disposed in the main container 1 are aligned with the holes 12a and 12b disposed in the sub container 2. Thus, locking members 14 are inserted from the left and right opposite outer sides of the sheet feed cassette 51. As a result, the main container 1 and the sub container 2 are connected to each other. For example, for from the postcard size (148 mm) to the A4 size (297 mm), the hole 12a of the sub container 2 is aligned with the front edge 13a of the long hole 13, and the locking member 14 is inserted thereinto. Thus, the sub container 2 is positioned. On the other hand, in the case of A4-sized or larger legal sheets (356 mm) or free size sheet, the following configuration is adopted. The hole 12a of the sub container 2 is aligned with the rear edge 13c of the long hole 13 of the main container 1, and the locking member 14 is set thereto. The function of the locking member 14 will be described later.
Then, the connection of the main container 1 and the sub container 2 and the locking mechanism in the embodiment will be described.
In each long hole 13 disposed in the outer sides of the opposite side surfaces of the main container 1, as shown in the upper figure of
In this embodiment, the φF is set at 8 mm; f, at 6 mm; and φS, 8 mm. Further, on the opposite side surfaces of the main container 1, long hole concave surfaces 15 are formed. Spherical concaves 16 (16a, 16b, and 16c) are disposed concentrically with the front edge 13a and the rear edge 13c of the long hole 13.
Then, the shape of the locking member 14 for positioning and locking the main container 1 and the sub container 2 will be described.
The circular arc sides 19 and 21 are the same circular arc. Further, the flat sides 18, the circular sides 19, and the claw 20 are elastically deformable in the direction of an arrow G in the drawing. Although the details of the reason will be described later, this is due to the following. The width Z of the claw 20 of the locking member 14 is larger than the diameter dimension φF of the front edge 13a and the rear edge 13c of the long hole 13 of the main container 1, and the diameter dimension φS of the hole 12a of the sub container 2 in
In this embodiment, the width Z of the claw 20 of the locking member 14 is set at 10 mm. Further, the locking member 14 is formed of polyacetal, and the elastic deformation amount is set at 1 mm per side.
As shown in the front view of
In the bottom surface opposite to the side including the concave 17 therein, there are semispherical convexes 22 (22a, 22b), which are configured to be fitted into the spherical concaves 16 disposed in the opposite sidewalls of the main container 1 shown in
Then, the locking mechanism of the sheet feed cassette 51 according to the embodiment will be described by reference to
The fitting parts H1 and H2 of the semispherical convexes 22 of the locking member 14 and the spherical concaves 16 of the main container 1, and further, the fitting parts 23a and 23b of the claw 20 of the locking member 14 and a concave part 58 of the sub container 2 suppress the rotary movement of the locking member 14. Therefore, the sub container 2 is locked in this state. In this embodiment, the φT is set at 7.8 mm.
The claw 20 disposed on the tip of the locking member 14 must have a width dimension Z larger than the diameter dimension φF of the rear edge 13c of the circular arc side of the main container 1, and the diameter dimension φS of the hole 12a of the sub container 2 while being mounted in the main container 1 and the sub container 2. This is for the following reason. When the width dimension Z is smaller than the diameter dimensions φF and φS, the locking member 14 slips and falls. Conversely, the locking member 14 can not be inserted unless the width dimension Z is smaller than the diameter dimensions φF and φS. For this reason, the claw 20 of the locking member 14 is configured to be elastically deformable in the direction of the arrow G in the drawing. Further, the claw 20 is elastically deformed only when the locking member 14 is inserted. When the locking member 14 is rotated to perform a locking/unlocking operation, the deformation of the claw 20 does not occur. For this reason, the locking member 14 is invariably fitted into the holes 12a and 12b of the sub container 2 in any state of locking/unlocking. In addition, the claw 20 (20a, 20b) disposed on the tip of the locking member 14 is fitted in the concave side 58 of the sub container 2. Therefore, the locking member 14 does not come off therefrom. As a result, the locking member 14 is not lost.
Then, by reference to
First, the constitution will be described.
The sheet size detection unit 7 has a hole 25 for allowing rotary motion, and a zigzag continuous groove 26, and further, an uneven part 27 for detecting the rotary motion position.
The hole 25 is fitted in a shaft 24 disposed in the main container 1, and the continuous groove 26 is fitted in a pin 29 disposed at the sheet rear end guide 3.
Then, the motion will be described.
The pin 29 and the continuous groove 26 are invariably in contact with each other. Therefore, when the sheet rear end guide 3 is moved in the direction of the arrow C in the drawing, the sheet size detection unit 7 rotates in the direction of an arrow D in the drawing about the shaft 24 as the center. As a result, the uneven part 27 moves in the direction of an arrow E in the drawing. A sensor 28 set in the image forming apparatus main body 37 reads the displacement amount of the uneven part 27 at this step, and sends a signal of the sheet size to the image forming apparatus main body 37, resulting in a printable state.
On the opposite sides of the sheet rear end guide 3, projections 31a and 31b are disposed. Further, on the main container 1 and the sub container 2, various sheet sizes are displayed. Thus, when the sheet rear end guide 3 is moved according to the sheet size characters 30a and 30b, the sheet size detection unit 7 also moves in a coupled manner. This causes the uneven part 27 to rotate, so that the sensor 28 reads the displacement amount. Accordingly, the sheet size information is automatically transmitted to the image forming apparatus main body 37 side.
In the embodiment, in order for the top side cover to be attached and detached with ease, fitting holes 33 serving as the rotation axes of the top side cover 34 are disposed on the upper left and right opposite sides of the sub container 2. Further, a notch shape 32 is disposed in the upper part of each fitting hole 33. The notch shape 32 is not for a snap fit. In the case of a snap fit, when attachment and detachment are repeated, deformation or abrasion of the fitting part occurs. Therefore, it is not possible to invariably keep a constant operational feeling. For this reason, the notch shape 32 is designed so that attachment and detachment is possible only when the top side cover 34 rotates in the direction of an arrow N in the drawing to be vertical. This prevents the deformation or abrasion of the fitting part due to repetition of attachment and detachment, and invariably keeps a constant operational feeling, and also allows easy attachment and detachment. R (enlarged cross section) in the drawing shows a state in which the top side cover 34 has become vertical to be detachable.
In the embodiment, in the main container 1, the long holes 13 for carrying out extraction positioning of the sub container 2 are disposed. In the sub container 2, the holes 12 to be respectively fitted into the long holes 13 are disposed. As a result, it is possible to arbitrarily lock the extraction position of the sub container 2. Further, with the configuration described up to this point, it is possible to provide an easy-to-use extractable sheet feed cassette which can ensure the rigidity of the extractable sheet feed cassette and the reliability of the sheet size detection, and further, which can prevent the extraction and retraction of the sub container due to attachment and detachment of the sheet feed cassette, and can also ensure the attaching and detaching operability of the sheet feed cassette.
Further, the sheet feed cassette according to this embodiment has an inexpensive and hard configuration, and it is also advantageous in reduction of the size and the transport of an image forming apparatus.
According to an aspect of the present invention, it is possible to ensure the rigidity of the sheet feed cassette with a simple configuration.
The above-described embodiments of the present invention are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the invention. In addition, many variations and modifications may be made to the above-described embodiments without departing substantially from the spirit and principles of the invention, of course.
Number | Date | Country | Kind |
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P2006-351610 | Dec 2006 | JP | national |
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Number | Date | Country | |
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20080179818 A1 | Jul 2008 | US |