1. Field of Invention
The invention relates to a sheet feed cassette and an image forming device provided with the sheet feed cassette.
2. Description of Related Art
A sheet feed cassette that mounts thereon sheets as recording media is removably provided in a known image forming device, such a printer. The sheet feed cassette disclosed in, for example, Japanese Laid-Open Patent Publication No. 8-12101 includes a sheet guide member that guides a parallel edge of a sheet to a sheet feeding direction. The sheet guide member is movable in a sheet width direction to correspond to widths of various sizes of sheets. The sheet guide member includes a slide member and a leaf spring attached to the slide member on a side that faces the sheets mounted on the sheet feed cassette. The sheets are placed in position in the sheet feed cassette by an urging force of the leaf spring.
In recent years, demands to reduce the physical size of printers, and consequently reducing the size of the sheet feed cassette are increasing. Therefore, a compact design of the sheet feed cassette that is slightly larger than the maximum sheet size that the sheet feed cassette can handle, is desired. More specifically, it is preferred that the sheet feed cassette have a bottom whose area is slightly larger than the area of the maximum sheet size handled by the sheet feed cassette, as well as a guide member designed to allow the sheets of the maximum size to fit in the sheet feed cassette when the guide member is moved sideways to its limit.
When the sheets with the maximum size are to be set in the sheet feed cassette designed as described above, it becomes difficult setting the sheets in the cassette because the sheets tend to contact or hit on an upper end of the leaf spring. The sheets are thus damaged if the sheets are forcibly set in the cassette.
Accordingly, one exemplary aspect of the invention is to provide a sheet feed cassette that allows recording media to be readily set therein without increasing the size of the sheet feed cassette and an image forming device provided with the sheet feed cassette.
According to one exemplary aspect of the invention, a sheet feed cassette may include a case that accommodates a stack of recording mediums, a slide member, provided inside of the case, slidably disposed in association with a size of the stack of recording mediums, the case and the slide member determining an accommodating area that accommodates the stack of recording mediums, an urging member, provided at the slide member in facing one side of the stack of recording mediums, that urges the one side of the stack of recording mediums, and an actuator that transforms the urging member such that the accommodating area at a top portion of the case is larger than the accommodating area at a bottom portion of the case.
According to another exemplary aspect of the invention, the sheet feed cassette may include a case that accommodates a stack of recording mediums, a slide member, provided inside of the case, slidably disposed in association with a size of the stack of recording mediums, the case and the slide member determining an accommodating area that accommodates the stack of recording mediums, and an urging member, provided at the slide member that faces one side of the stack of recording mediums, that is movable between a first position where a side of the slide member and a side of the urging member that faces the stack of recording mediums is substantially parallel and a second position where the side of the slide member and the side of the urging member that faces the stack of recording mediums is not substantially parallel.
An embodiment of the invention will be described in detail with reference to the following figures in which like elements are labeled with like numbers and in which:
An embodiment of the invention will be described in detail with reference to the figures. With reference to
Disposed at a lower portion of the laser printer 1 is a sheet feeder section 5 for feeding cut sheets 3 as recording media. The laser printer 1 includes a process unit 18 and a scanner unit 17 that form an image onto a fed sheet 3, and a fixing unit 19 that thermally fixes the image on the sheet 3.
The sheet feeder section 5 includes a sheet feed cassette 6 removably set in a main frame 2, a sheet mount plate 8 disposed in the sheet feed cassette 6, a substantially semicircular pick-up roller 9 that is disposed above an end of the sheet feed cassette 6 and intermittently rotates, and a separation pad unit 10 disposed to face the pick-up roller 9.
The sheet mount plate 8 supports a stack of the sheets 3 thereon. The sheet mount plate 8 is urged upwardly at an underside thereof by a spring 8a to pivot on one end far from the pick-up roller 9, so that the other end of the sheet mount plate 8 near the pick-up roller 9 can move up and down. With a spring 10b of the separation pad unit 10 disposed on an underside of a pad supporting member 10c, a separation pad (not shown) formed of a material having a high friction resistance is pressed against the pick-up roller 9.
Widths of the separation pad and the pick-up roller 9 in a direction perpendicular to a sheet feeding direction are shorter than the width of the sheet 3. When the sheet 3 is picked up and fed by the pick-up roller 9, the separation pad and the pick-up roller 9 contact a substantially central portion of the sheet 3 in the sheet width direction.
A sheet transport path 7, as shown by alternate long and short dash line in
The uppermost sheet 3 on the sheet mount plate 8 is pressed against the pick-up roller 9. By the rotation of the pick-up roller 9, the sheet 3 is held between the pick-up roller 9 and the separation pad unit 10 and fed to the feed rollers 11 and the register rollers 12. Thus, the sheets P on the sheet mount plate 8 are separated and fed one by one in the sheet feeding direction. The alignment or skew of the sheet 3 is corrected with the register rollers 12, as will be described in detail below, and then fed to the image forming position P for image formation with the process unit 18.
A manual feed tray 13 for supplying the sheets 3 manually set thereon is pivotally provided downstream of the feed rollers 11 in the sheet feeding direction, so as to open and close.
A scanner unit 17 is disposed above the process unit 18. The scanner unit 17 includes a laser emitting section (not shown), a polygon mirror 20 that is driven so as to spin, lenses 21a, 21b, and reflecting mirrors 22. A laser beam emitted from the laser emitting section based on image data passes through or reflects off the polygon mirror 20, the lens 21a, the reflecting mirrors 22, and the lens 21b, in this order. The laser beam scans at a high speed across a surface of the photosensitive drum 23.
The process unit 18 includes a photosensitive member cartridge 18a and a developing cartridge 24 detachably mounted on the photosensitive member cartridge 18a. The photosensitive member cartridge 18a includes the photosensitive drum 23, a scorotron charger 37, and a transfer roller 25. The developing cartridge 24 includes a toner box 26, a developing roller 27, a toner layer thickness regulating blade (not shown), and a toner supply roller 29.
The toner box 26 accommodates positively chargeable non-magnetic single component polymerized toner, as a developing agent. The toner is supplied to the developing roller 27 by the toner supply roller 29. The toner is positively charged by the friction between the toner supply roller 29 and the developing roller 27. As the developing roller 27 rotates, the toner is carried on the developing roller 27 as a constant thin thickness toner layer because of a frictional sliding relation with the toner layer thickness regulating blade. The photosensitive drum 23 is rotatably disposed in confronting relation to the developing roller 27. The photosensitive drum 23 includes a drum body which is grounded, and a positively chargeable photosensitive layer made from organic photosensitive material of, for example, polycarbonate formed over the drum body.
The scorotron charger 37 is disposed above the photosensitive drum 23 with a predetermined distance therebetween, to prevent the charger 37 from contacting the photosensitive drum 23. The charger 37 is a positively charging scorotron charger that generates corona discharge from a tungsten wire. The charger 37 uniformly and positively charges the surface of the photosensitive drum 23.
The laser beam emitted from the scanner unit 17 scans at a high speed across the surface of the photosensitive drum 23, which is uniformly and positively charged by the charger 37 while the photosensitive drum 23 is rotated. The surface of the photosensitive drum 23 is selectively exposed to the laser beam, forming an electrostatic latent image thereon, based on image data. By the rotation of the developing roller 27 having the positively charged toner thereon, the toner is brought into contact with the photosensitive drum 23. The toner is supplied to the electrostatic latent image formed on the surface of the photosensitive drum 23, making the toner image visible. In other words, the toner is supplied to parts of the photosensitive drum 23 selectively exposed to the laser beam where the potential level is lower than the remaining part of the photosensitive drum 23 surface uniformly positively charged. Thus, the visible toner image is formed on the photosensitive drum 23.
The transfer roller 25 is positioned immediately below the photosensitive drum 23. The transfer roller 25 includes a metal roller shaft covered by a roller portion formed of ionic conductive rubber. A transfer bias is applied to the transfer roller 25 by a transfer bias application power source (not shown). By the application of the transfer bias, the visible toner image on the photosensitive drum 23 is transferred onto the sheet 3 while the sheet 3 passes between the photosensitive drum 23 and the transfer roller 25.
The fixing unit 19 is positioned downstream of the process unit 18 in the sheet feeding direction. The fixing unit 19 includes a heat roller 30, a pressure roller 31 in pressure contact with the heat roller 30, and a pair of feed rollers 32 positioned downstream of the heat roller 30 and the pressure roller 31. The heat roller 30 is made from a metal, such as aluminum and is provided with a halogen lamp as a heat source. The toner image transferred onto the sheet 3 at the process unit 18 is thermally fixed to the sheet 3 while the sheet 3 passes between the heat roller 30 and the pressure roller 31. The sheet 3 is then delivered to the feed rollers 32 and discharge rollers 35. The sheet 3 having the image formed thereon is discharged onto a discharge tray 36 by way of the discharge rollers 35.
The laser printer 1 is capable of forming an image on a single or both side(s) of the sheet 3. It is selected whether the sheet 3 fed to the discharge rollers 35 is discharged onto the discharge tray 36 or further subjected to printing on the rear side thereof. A double-sided printing operation performed for both sides of the sheet 3 will be described in detail below.
When the double-sided printing is selected, the sheet 3 fed to the discharge rollers 35 after an image is formed on one side thereof, is turned upside down by the discharge rollers 35 reversely rotating and fed to a reverse path 41 and a re-circulation path 40a connected thereto. The sheet 3 is fed to the register rollers 12, though a re-circulation guide 45, while being held between a plurality of pairs of re-circulation feed rollers 43a, 43b. An image is formed on the other side of the sheet 3 in the process unit 18. Thereafter, the sheet 3 is discharged onto the discharge tray 36 by the rotation of the discharge rollers 35.
With reference to
The case 60 is made of, for example, resin material. The case 60 has a substantially rectangular bottom 60a slightly larger than the B4-sized sheet 3, which is the maximum sheet size that can be placed in the cassette 6, right and left side walls 60b provided uprightly on each side of the bottom 60a, and a grip 60c provided on a front (lower side in
The guide members 80, 81 are provided in the case 60 on the right and left sides across a central portion thereof, to support longer sides of the sheet 3. The guide members 80, 81 are movable in the sheet width direction (right and left sides in
Disposed on an inner rear side (upper side in
A sheet accommodation area 3x is a substantially rectangular area in plane view enclosed by inner faces of the separation pad unit 10, the rear end restricting member 83, the leaf spring 72 of the right guide member 80, and the left guide member 81. By moving the rear end restricting member 83 and the guide members 80, 81, the size of the sheet accommodation area 3x is adjusted in accordance with the sizes of the sheets 3 to be set in the cassette 6. The sheet accommodation area 3x shown in
The right guide member 80 is described in detail below with reference to
As shown in
The side 71b of the slide member 71 has a substantially rectangular surface. As shown in
As shown in
As shown in
The handle 71c is provided to extend in an upward slanting direction toward the front side of the laser printer 1, as will be best seen in
As shown in
A screw hole (not shown) for the screw 75 is formed on the side 71b and the fixed side 72a of the leaf spring 72. The screw 75 is inserted from the fixed side 72a into the side 71b. The free side 72b of the leaf spring 72 is not fixed by the screw 75.
Setting of different sized sheets 3, for example, changes of the sheets 3 from A4-sized sheets 3, which fit in the sheet accommodation area 3x shown in
The right guide member 80 is moved to a side approaching the side wall 60b (to the right in
As shown in
The sheet accommodation area 3x shown in
The leaf spring 72 is deformed in
In the embodiment, the leaf spring 72 can be deformed in association with the movement of the right guide member 80. Therefore, operations of the guide members 80, 81 to adjust to the sheet sizes may be efficiently performed in the embodiment, as compared with a case where the leaf spring 72 is deformed using a special device, such as a switching lever, in addition to the operations of the guide members to adjust to the sheet size.
The left guide member 81 has a side which does not have the slot 71x. The left guide member 81 has a similar component to the sliding portion 71y of the right guide member 80, so that the left guide member 81 is slidable along a slide opening 62 formed on the bottom 60a of the case 60.
As the slide member 71 is positioned near the side wall 60b, the maximum permissible size of the B4-sized sheets 3 may fit in the sheet accommodation area 3x. Thus, a compact design for the sheet feed cassette 6 may be achieved. When the slide member 71 is moved and positioned near the side wall 60b, the leaf spring 72 provided on the slide member 71 deforms, so that the sheet accommodation area 3x becomes larger toward the sheet stacking direction from the bottom 60a. Accordingly, the sheets 3 may be readily set in the sheet accommodation area 3x from above the case 60, without hitting the sheets 3 on the connecting portion 72c of the leaf spring 72. The sheet feed cassette 6 according to the embodiment achieves the compact design, as well as prevents damage on the sheets 3 when set in the cassette 6.
When the slide member 71 is positioned near the side wall 60b, as shown in
When the slide member 71 is positioned near the side wall 60b, the protrusion 65 contacts the leaf spring 72 through the slit 71x formed on the slide member 71, so that the free side 72b of the leaf spring 72 is pushed toward the sheet accommodation area 3x, to widen the sheet accommodation area 3x. With such a simple structure for the sheet feed cassette 6, the sheets 3 may be set without being damaged.
The end of the protrusion 65, which is provided on the side wall 60b, is rounded. Therefore, the protrusion 65 smoothly moves on the surface of the leaf spring 72 and accordingly the leaf spring 72 deforms smoothly. The smooth deformation of the leaf spring 72 is also achieved with the protrusion 65 disposed below the center of the leaf spring 72. Thus, the leaf spring 72 is deformed with a relatively low force.
The leaf spring 72 urges the longer side of the sheets 3. Alignment of the sheet sides along or parallel to the sheet feeding direction is an important factor for proper sheet feeding. Accordingly, the sheet feed cassette 6 may supply the sheets 3 properly with the sheet side urged by the leaf spring 72.
If the leaf spring 72 is fixed to the slide member 71 on the side of the free side 72b, the leaf spring 72 may not smoothly deform or the sheets 3 may be caught on a rivet or a screw that fixes the leaf spring 72 and the slide member 71. Such situations may be prevented in the sheet feed cassette 6 according to the embodiment, since the leaf spring 72 is fixed to the slide member 71 on the side of the fixed side 72a.
While the invention has been described with reference to the embodiment, it is to be understood that the invention is not restricted to the particular forms shown in the foregoing embodiment. Various modifications and alterations can be made thereto without departing from the scope of the invention, as set forth in the appended claims.
For example, as shown in
In a right guide member 180 according to a modification of the embodiment, as shown in
In the embodiment, the leaf spring 72 deforms such that the sheet accommodation area 3x gradually becomes larger toward the sheet stacking direction. However, the sheet accommodation area 3x does not have to gradually become larger toward the sheet stacking direction, but the sheet accommodation area 3x at a position away from the bottom 60a in the sheet stacking direction may be larger than the sheet accommodation area 3x at a position near the bottom 60a. To prevent damage to the sheets 3, it is preferable that the sheet accommodation area 3x gradually become larger toward the sheet stacking direction, similar to the embodiment.
The position of the protrusion 65, 200 is not limited to below the center of the leaf spring 72. However, it is preferable that the protrusion 65, 200 be disposed below the center of the leaf spring 72 to smoothly deform the leaf spring 72.
The leaf spring 72 is of a substantially rectangular shape. However, the shape of the leaf spring 72 is not limited to the rectangular shape. For example, as shown in
An urging member that urges one side of the sheet 3 may be used other than the leaf spring 72. A deformation device or actuator that deforms or transforms the urging member is not limited to the protrusion 65, 200 or the slit 71x but other devices may be used.
Two different sizes of A4 and B4-sized sheets 3 are mountable on the sheet feed cassette 6 according to the embodiment. However, the sheet feed cassette 6 may be structured to accommodate more than two different sizes of sheets 3 or various sizes of sheets 3.
The right and left guide member 80, 81 have different structures. However, the left guide member 81 may be structured similar to the right guide member 80. The number of the guide members is not limited to two, but only one guide member may be used for the sheet feed cassette 6. The sheet feed cassette 6 may adopt a single-side registration system, other than the center registration system.
The guide members 80, 81 guides parallel edges of the sheets 3 to the sheet feeding direction. However, edges of the sheets 3 perpendicular to the sheet feeding direction may be guided by a guide member.
The embodiment is described in conjunction with a laser printer of an image forming device. However, the image forming device is not limited to the laser printer, but the invention may be applied to other printers, such as inkjet printers, copiers, and facsimile machines.
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2003-090335 | Mar 2003 | JP | national |
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