This patent application is based on and claims priority pursuant to 35 U.S.C. §119 to Japanese Patent Application No. 2011-000382, filed on Jan. 5, 2011 in the Japanese Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
The present invention relates to a sheet feeder and an image forming apparatus, and more particularly to a sheet feeder that separates and conveys the uppermost sheet from a stacked sheet stack using a charged endless belt, and an image forming apparatus using the sheet feeder.
As a sheet feeder for feeding a sheet of recording media in an image forming apparatus such as an electrophotographic copier, facsimile machine, or printer, a sheet feeder employing a friction method using a pickup member including rollers and a belt made of a material having a relatively high coefficient of friction, such as rubber, has been widely employed.
The configuration employing the friction method is relatively simple. However, the pickup member is pressed against the surface of the sheet by a spring or the like to obtain a relatively strong frictional force. Further, with material having a relatively high coefficient of friction, such as rubber, the coefficient of friction of the surface thereof changes with time or environment. With this method, therefore, it is difficult to obtain reliable sheet feeding performance.
Further, with printers in particular, diversification of users has brought about use of not only a plain sheet but also recording media sheets of various features, such as a coated sheet and a label sheet. Moreover the number and types of such recording media sheets are expected to continue to increase in the future. Some of these special-purpose recording media sheets have a surface with a substantially low coefficient of friction. Further, a release portion of the label sheet, for example, is removed in some cases by the rotating roller and the pressing member in the process of frictional separation. Therefore, there are cases in which it is difficult to separate sheets using conventional frictional separation.
The sheets difficult to separate by friction, as in the above-described example, may be separated by an air suction method that generates a negative pressure area by air suction and thereby attracts and conveys a sheet. This method provides relatively reliable sheet feeding performance compared to the friction method. The method, however, produces relatively large noise in air suction, and increases the size and cost of the device, and is therefore unsuitable for an appliance used in an environment such as an office.
To address the above-described issues, sheet feeders have been proposed which include an endless dielectric belt facing the upper surface of a stacked sheet stack and moving in the sheet feeding direction a charger to apply an alternating voltage to a surface of the endless dielectric belt to form thereon alternating charge patterns and to discharge the endless dielectric belt. The sheet feeders supply electrical charge to the surface of the endless dielectric belt, and generate an attraction force from an electric field generated by the electrical charge to thereby separate the uppermost sheet from the sheet stack and move the sheet in the sheet feeding direction.
Such a background sheet feeder includes, for example, a belt and a charging device. The belt made of a dielectric material is looped around rollers and faces the upper surface of a bundle of sheets loaded on a sheet loader. The charging device forms predetermined charge patterns on a surface of the belt. The sheet feeder attracts and feeds a sheet from the upper surface of the sheet stack using the belt, a fulcrum of which is set on the downstream side of the sheet in the sheet feeding direction. The belt swings about the fulcrum such that the surface of the belt facing the sheet is substantially parallel to the surface of the sheet loader facing the surface of the belt.
Another background sheet feeder includes a pickup member facing the upper surface of a stacked sheet stack and which moves in the sheet feeding direction, and picks up and feeds a sheet from the upper surface of the sheet stack using the pickup member. The pickup member includes an endless dielectric belt. The sheet feeder further includes a member that applies an alternating voltage to a surface of the endless dielectric belt. The member serves as a charging and discharging member for forming alternating charge patterns on the surface of the endless dielectric belt and discharging the endless dielectric belt.
Still another background sheet feeder attracts and feeds a sheet from stacked sheets using electrostatic force, and includes a rotatable endless dielectric belt, an electrostatic attraction device, and a contacting and separating device. The electrostatic attraction device includes a charging device that supplies charge to the outer circumferential surface of the endless belt. The contacting and separating device separately and swingably supports predetermined positions of the electrostatic attraction device in a direction substantially perpendicular to the sheet feeding direction using a pair of swing members.
In the above-described sheet feeders, however, sufficient sheet separation performance and sheet conveyance performance are not provided in some cases, depending on the properties of the sheet. It is therefore desired to provide a sheet feeder consistently discharging superior sheet separation performance and sheet conveyance performance.
The present invention describes a novel sheet feeder. In one example, a novel sheet feeder attracts an uppermost sheet of a sheet stack of a plurality of stacked sheets and feeds the uppermost sheet in a sheet feeding direction. The sheet feeder includes an endless belt, a charging device, and a control device. The endless belt is made of a dielectric material, entrained around an upstream roller and a downstream roller and disposed above the sheet stack to face the sheet stack. The charging device is configured to apply an alternating voltage to an outer circumferential surface of the endless belt to form thereon an alternating charge pattern. The control device is configured to separately control rotation of the upstream roller and the rotation state of the downstream roller to make the endless belt go slack on a side of belt facing the sheet stack during sheet attraction and make the endless belt taut with tension on a side of the belt facing the sheet stack to form a substantially flat surface during sheet conveyance.
The above-identified sheet feeder may further include an upstream drive source and a downstream drive source. The upstream drive source may be configured to drive the upstream roller. The downstream drive source may be configured to drive the downstream roller. The control device may control the timing of driving of the upstream drive source and the downstream drive source separately during sheet attraction and sheet conveyance.
The above-identified sheet feeder may further include an upstream drive source and a downstream drive source. The upstream drive source may be configured to drive the upstream roller. The downstream drive source may be configured to drive the downstream roller. The control device may switch between forward drive and reverse drive of the upstream drive source and the downstream drive source during sheet attraction and sheet conveyance.
The above-identified sheet feeder may further include a single drive source configured to drive the upstream roller and the downstream roller. The control device may include a switching mechanism configured to switch between the upstream roller and the downstream roller as the transmission destination of rotational drive force of the drive source.
The present invention further describes a novel image forming apparatus. In one example, a novel image forming apparatus includes an image forming device configured to form an image on a sheet and the above-described sheet feeder.
A more complete appreciation of the invention and many of the advantages thereof are obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing the embodiments illustrated in the drawings, specific terminology is adopted for the purpose of clarity. However, the disclosure of the present invention is not intended to be limited to the specific terminology so used, and it is to be understood that substitutions for each specific element can include any technical equivalents that operate in a similar manner and achieve a similar result.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, embodiments of the present invention will be described below.
A sheet feeder according to an embodiment of the present invention includes an endless belt, a voltage applying member, and a control device. The endless belt is made of a dielectric material, passes over an upstream roller and a downstream roller, and is disposed above a sheet stack of a plurality of stacked sheets to face the sheet stack. The voltage applying member applies an alternating voltage to an outer circumferential surface of the endless belt to form thereon alternating charge patterns. The sheet feeder attracts the uppermost sheet of the sheet stack, and feeds the sheet in the sheet feeding direction. The upstream roller and the downstream roller are provided with respective drive sources. The control device separately controls the respective drive sources of the upstream and downstream rollers to sag a sheet contact surface of the endless belt in sheet attraction to place the endless belt in a state suitable for the sheet attraction, and stretch the sheet contact surface of the endless belt with tension into a substantially flat surface in sheet conveyance to place the endless belt in a state suitable for the sheet conveyance. In the following description, a sheet, which serves as a recording medium, may be simply referred to as a sheet.
An image forming apparatus according to an embodiment of the present invention (hereinafter simply described as embodiment), i.e., an image forming apparatus according to a first embodiment will now be described on the basis of the drawings.
An uppermost sheet 6a corresponding to the uppermost sheet of the stacked sheet stack 6 is attracted by the sheet attracting and separating device 7, and is separated from the other sheets of the sheet stack 6 and fed by the separating unit 9. The separated and fed sheet is then transported by a registration roller pair 11. Further, a toner image formed by the image forming unit 3 is transferred onto the sheet by a transfer device 12, and is heat-fixed on the sheet material by a fixing device 13. Then, the sheet is discharged to a sheet discharge tray 15 by discharging rollers 14.
The sheet feeder according to an embodiment of the present invention described below is applicable to, as well as the above-described electrophotographic image forming apparatus, an image forming apparatus according to another method, such as an inkjet method, for example. Further, the sheet feeder according to an embodiment of the present invention is applicable to, as well as the above-described copier, a facsimile machine, a printer, or a multifunction machine having the functions of at least two of the above devices, for example. The sheet feeder according to an embodiment of the present invention may also be referred to as a sheet feeding and separating device.
In the sheet attracting and separating device 7 according to the first embodiment, the endless belt 19 has a two-layer structure including an outer layer and an inner layer. The outer layer is a dielectric layer having a resistance of approximately 108 Ω·cm or more. The inner layer is made of a conductive material having a resistance of approximately 106 Ω·cm or less and formed on the inner side of the outer layer. The charging electrode 21 is allowed to use the inner layer of the endless belt 19 as a grounded opposite electrode, and thus may be provided at any position in contact with the outer circumferential surface of the dielectric belt 19. The sheet stack 6 is set to a position allowing the endless belt 19 to secure a sufficient attraction area. The outer circumferential surface of the downstream roller 22 is provided with a coating of conductive rubber layer having a resistance of approximately 106 Ω·cm. The upstream roller 23 is a metal roller. The downstream roller 22 and the upstream roller 23 are both electrically grounded.
An alternating current (hereinafter referred to as AC) power supply 24 in
In the thus-configured sheet attracting and separating device 7, the endless belt 19 formed with charge patterns is in contact with a front end portion of the upper surface of the uppermost sheet 6a on the sheet stack 6 at the position at which the endless belt 19 is wound around the upstream roller 23. Therefore, the Maxwell stress acts on the uppermost sheet 6a, which is a dielectric material, owing to a non-uniform electric field generated by the charge patterns formed on the outer circumferential surface of the endless belt 19. As a result, only the uppermost sheet 6a is attracted to and held by the endless belt 19, fed in the sheet feeding direction, and conveyed to the image forming unit 3 by the registration roller pair 11. Sheet attraction force generated by the charge patterns acts on a second sheet 6b and the subsequent sheets for a certain time period after the moment of attraction of the uppermost sheet 6a. After the lapse of the certain time period, however, the sheet attraction force acts only on the uppermost sheet 6a, and no longer acts on the second sheet 6b and the subsequent sheets. Therefore, the sheet attracting and separating device 7 kept standing by for a sufficient time period is capable of separating a sheet from the sheet stack 6 without the need for an additional blocking member.
When the downstream roller 22 and the upstream roller 23 are rotated in accordance with a sheet feeding signal, the endless belt 19 is driven. The endless belt 19 having started to rotate is supplied with an alternating voltage via the charging electrode 21 from the AC power supply 24. Thereby, charge patterns alternating at a pitch that is dependent upon the frequency of the AC power supply 24 and the rotation speed of the endless belt 19 are formed on the outer circumferential surface of the endless belt 19. Preferably, the pitch is set to approximately 5 mm to approximately 15 mm.
The registration roller pair 11 and the endless belt 19 are set to the same linear velocity. If the registration roller pair 11 is intermittently driven to adjust the timing of registration, the endless belt 19 is also intermittently driven. The endless belt 19 is separated from the sheet stack 6 before the rear end of the uppermost sheet 6a reaches a position facing the upstream roller 23 to prevent the second sheet 6b from being attracted to the endless belt 19.
A driving operation of the sheet involving attracting and separating device 7 will now be described.
The downstream motor 41 and the upstream motor 51 are connected to a motor control device 60, and are separately controlled by the motor control device 60. A known control device, such as a sequencer, may be used as the motor control device 60.
In the first embodiment, the motor control device 60 controls the timing of driving the downstream motor 41 and the upstream motor 51, and thereby controls the endless belt 19 to be favorably stretched taut with tension in both the sheet attraction and the sheet conveyance.
Herein, a description will be given of the respective states of the endless belt 19 during the sheet attraction and the sheet conveyance.
By contrast, as illustrated in
Motor control device 60 control will now be described. In the first embodiment, the motor control device 60 shifts the operation time of the downstream roller 22 and the operation time of the upstream roller 23 from each other, to thereby improve the sheet separation performance and the sheet conveyance performance of the endless belt 19.
According to the first embodiment, during sheet attraction, the sheet contact surface of the endless belt 19 is slack to place the endless belt 19 in a state suitable for the sheet attraction. Further, during sheet conveyance, the sheet contact surface of the endless belt 19 is applied with tension and stretched into a substantially flat surface to place the endless belt 19 in a state suitable for the sheet conveyance. Accordingly, the sheet separation and conveyance is stably performed.
A description will be now given of a sheet attracting and separating device according to a second embodiment. In the second embodiment, the motor control device 60 performs a forward and reverse control when activating the downstream motor 41 and the upstream motor 51, to thereby cause the endless belt 19 to sag as in the first embodiment.
Also in the second embodiment, the sheet contact surface of the endless belt 19 is slackened during sheet attraction to place the endless belt 19 in a state suitable for the sheet attraction, and the sheet contact surface of the endless belt 19 is stretched taut into a substantially flat surface during sheet conveyance to place the endless belt 19 in a state suitable for the sheet conveyance. Accordingly, the sheet separation and conveyance is stably performed.
A description will now be given of a sheet attracting and separating device according to a third embodiment. In the third embodiment, the downstream roller 22 and the upstream roller 23 are driven by a single motor serving as a common drive source.
In the third embodiment, as illustrated in
The drive force transmission mechanism 79 is swung by a known swing device, such as a motor, an electromagnetic solenoid, or a hydraulic mechanism. Thereby, the swing gear 74 is caused to selectively mesh with the idler gear 75 and the upstream drive gear 78 to drive the downstream roller 22 and the upstream roller 23, respectively. In other words, the drive force transmission mechanism 79 can be swung between a position illustrated in
According to the third embodiment having the above-described configuration, during sheet attraction, the upstream roller 23 is driven to rotate, and the downstream roller 22 is rotated in accordance with the rotation of the upstream roller 23. Thereby, the sheet contact surface on the lower side of the endless belt 19 is slack, and the endless belt 19 is placed in a state suitable for the sheet attraction, as illustrated in
By contrast, during sheet conveyance, the downstream roller 22 is driven to rotate, and the upstream roller 23 is rotated in accordance with the rotation of the downstream roller 22. Thereby, the sheet contact surface on the lower side of the endless belt 19 is applied with tension and stretched into a substantially flat surface, and the endless belt 19 is placed in a state suitable for the sheet conveyance, as illustrated in
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements or features of different illustrative and embodiments herein may be combined with or substituted for each other within the scope of this disclosure and the appended claims. Further, features of components of the embodiments, such as number, position, and shape, are not limited to those of the disclosed embodiments and thus may be set as preferred. It is therefore to be understood that, within the scope of the appended claims, the disclosure of the present invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
---|---|---|---|
2011-000382 | Jan 2011 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4431175 | Smith | Feb 1984 | A |
8342507 | Takahashi et al. | Jan 2013 | B2 |
Number | Date | Country |
---|---|---|
04251041 | Sep 1992 | JP |
05-139548 | Jun 1993 | JP |
09272637 | Oct 1997 | JP |
2003-160242 | Jun 2003 | JP |
2003237962 | Aug 2003 | JP |
2010037047 | Feb 2010 | JP |
Entry |
---|
Abstract of JP 04-251041 published Sep. 7, 1992. |
Abstract of JP 05-139548 published Jun. 8, 1993. |
Abstract of JP 2010-037047 published Feb. 18, 2010. |
Abstract of JP 2003-237962 published Aug. 27, 2003. |
Abstract of JP 2003-160242 published Jun. 3, 2003. |
Number | Date | Country | |
---|---|---|---|
20120170960 A1 | Jul 2012 | US |