This application is based on and claims the benefit of priority from Japanese Patent application No. 2014-131599 filed on Jun. 26, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a sheet feeder configured to feed a sheet to an image forming apparatus or the like and an image forming apparatus including the sheet feeder.
An image forming apparatus, such as a multifunction peripheral or a printer, is configured such that a regular size sheet is fed from a sheet feeding cartridge and a non-regular size sheet, such as a card or an elongated sheet, is fed from a manual bypass tray.
The manual bypass tray is provided with a pair of cursors which synchronously slide close to or spaced from each other about a center of a width direction of the sheet, and by the pair of cursors, the sheet is aligned with the center of the width direction to correct skew of the sheet.
However, in a case where an elongated sheet (1,200 mm in length, for example) used for a banner or the like is fed from the manual bypass tray, if a leading end of the sheet may skew, a degree of skew increases toward a rear end of the sheet due to a self-weight or the like of a portion which is not loaded on the manual bypass tray.
There is a sheet feeder in which a sheet receiving member to roll-bend and support an elongated sheet protruded from the manual bypass tray is removably provided at the manual bypass tray. Also, there is a sheet feeder configured such that a respective one of a pair of cursors is formed with fold parts bent on the sheet side (inside) to force a portion of the sheet out of the conveying path into the conveying path.
However, in the sheet feeder in which the sheet receiving member is provided, there is a need to mount the sheet receiving member every time the elongate sheet is fed or there is a need to secure a storage place for the sheet receiving member and thus there is a problem that workability of sheet feeding work is poor. Also, in the sheet feeder in which the fold part is formed at the respective cursor, as shown in
In accordance with an embodiment of the present disclosure, a sheet feeder includes a tray configured to load a sheet to be fed thereon. The tray has a tray upper face on which the sheet is placed and a pair of cursors configured to be contact with side edges of the sheet placed on the tray upper face to align the sheet in a width direction of the sheet orthogonal to a feeding direction of the sheet. The tray upper face has a recessed portion, a guide plate and a feeding route. The recessed portion extends along the width direction on an upstream side from the pair of cursors in the feeding direction. The guide plate is configured to cover an upper side of the recessed portion. The feeding route is formed between the recessed portion and the guide plate and extending from an inlet port positioned on an upstream side to an outlet port positioned on a downstream side along the feeding direction. The sheet in a state of being passed through the feeding route is aligned with the pair of cursors on the tray upper face and then fed.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes an image forming part, a sheet feeding part configured to convey a sheet to the image forming part and a sheet feeder configured to feed the sheet to the sheet feeding part. The sheet feeder has a tray configured to load a sheet to be fed thereon. The tray has a tray upper face on which the sheet is placed and a pair of cursors configured to be contact with side edges of the sheet placed on the tray upper face to align the sheet in a width direction of the sheet orthogonal to a feeding direction of the sheet. The tray upper face has a recessed portion, a guide plate and a feeding route. The recessed portion extends along the width direction on an upstream side from the pair of cursors in the feeding direction. The guide plate is configured to cover an upper side of the recessed portion. The feeding route is formed between the recessed portion and the guide plate and extending from an inlet port positioned on an upstream side to an outlet port positioned on a downstream side along the feeding direction. The sheet in a state of being passed through the feeding route is aligned with the pair of cursors on the tray upper face and then fed.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
In the following, with reference the drawings, a sheet feeder and an image forming apparatus according to an embodiment of the present disclosure will be described.
With reference to
The printer 1 includes a box-formed printer main body 2 as shown in
Inside the printer main body 2, an exposure device 8 composed of a laser scanning unit (LSU) is arranged under the sheet ejected tray 5. On a right side of the exposure device 8, a toner container 9 is arranged. On a right side of the toner container 9, an image forming part 10 is provided. In the image forming part 10, a photosensitive drum 11 as an image carrier is rotatably provided. Around the photosensitive drum 11, a charger 12, a development unit 13, a transfer roller 14 and cleaning device 15 are located along a rotating direction (refer to an arrow X in
Inside the printer main body 2, a sheet conveying path 17 from the sheet feeding cartridge 3 toward the sheet ejected tray 5 is provided. Along the sheet conveying path 17, a sheet feeding part 18, a transferring part 19 formed by the photosensitive drum 11 and the transfer roller 14, a fixing device 20 and sheet ejecting part 21 are arranged in the order from the upstream side in the sheet conveying direction. Furthermore, a manual bypass path 23 extending from the manual sheet feeder 7 is joined into the sheet conveying path 17 between the sheet feeding part 18 and the transferring part 19. On the downstream side of the manual bypass path 23, a manual sheet feeding part 24 is provided.
Next, an operation of forming an image by the printer 1 having such a configuration will be described.
When the power is supplied to the printer 1, various parameters are initialized in a control circuit and initial determination, such as temperature determination of the fixing device 20, is carried out. Subsequently, when image data is inputted and a printing start is directed from a computer or the like connected with the printer 1, image forming operation is carried out as follows.
First, a surface of the photosensitive drum 11 is electric-charged by the charger 12. Then, exposure corresponding to the image data on the photosensitive drum 11 is carried out by a laser light (refer to two-dashed line P in
On the other hand, a sheet fed from the sheet feeding cartridge 4 by the sheet feeding part 18 or from the manual sheet feeder 7 by the manual sheet feeding part 24 is conveyed to the transferring part 19 in a suitable timing for the above-mentioned image forming operation, and then, the toner image on the photosensitive drum 11 is transferred on the sheet in the transferring part 19. The sheet with the transferred toner image is conveyed on a downstream side in the conveying path 17 to go forward to the fixing device 20, and then, the toner image is fixed on the sheet in the fixing device 20. The sheet with the fixed toner image is ejected from the sheet ejecting part 21 to the sheet ejected tray 5. The toner remained on the photosensitive drum 11 is collected by the cleaning device 15.
Next, the manual sheet feeder 7 according to a first embodiment will be described with reference to
The manual sheet feeder 7 includes: a tray 30 on which a sheet to be fed is placed; and a pair of cursors 31F, 31R to align the sheet placed on the tray 30.
The tray 30, as shown in
In the hollow of the tray 30, an extension tray 35 is housed. The extension tray 35 is capable of protruding in an upstream direction from the upstream-side end face 30e of the tray 30.
On the upper face 30a of the tray 30, a guide groove 36 extending in the sheet width direction is formed at a downstream side portion in the sheet feeding direction. Further, on the upstream side of the guide groove 36 in the sheet feeding direction, a shallow recessed portion 37 extending in the sheet width direction is formed. The recessed portion 37, as shown in
Over the recessed portion 37, a guide plate 32 is covered. The guide plate 32 is a flat plate-shaped member, and has a width in the sheet width direction equal to a width of the recessed portion 37 formed on the upper face 30a of the tray 30 and a length in the sheet feeding direction slightly shorter than a length of the recessed portion 37. The guide plate 32, as shown in
The guide plate 32 is disposed between the both ends of the recessed portion 37 in the width direction, the upper face 32a is positioned substantially on the same plane with the upper face 32a of the tray 30, and the lower face 32b and the upstream-side side face 32a and the downstream-side side face 32d respectively face the bottom face 37a and the upstream-side inclined face 37b and the downstream-side inclined face 37c of the recessed portion 37 via predetermined gaps.
By forming such gaps, a feeding route 39 is formed from an inlet port 39a between an upstream-side end edge of the upstream-side side face 32a of the guide plate 32 and an upstream-side end edge of the upstream-side inclined face 37b of the recessed portion 37, through an upstream-side inclined route 39b between the upstream-side side face 32c of the guide plate 32 and the upstream-side inclined face 37b of the recessed portion 37, a linear route 39c between the lower face 32b of the guide plate 32 and the bottom face 37a of the recessed portion 37, and a downstream-side inclined route 39d between the downstream-side side face 32d of the guide plate 32 and the downstream-side inclined face 37c of the recessed portion 37, toward an outlet port 39e between a downstream-side end edge of the downstream-side side face 32d of the guide plate 32 and a downstream-side end edge of the downstream-side inclined face 37c of the recessed portion 37. The feeding route 39 is configured to have a height such that a sheet can pass through the feeding route 39.
The pair of cursors 31F, 31R are provided so as to be synchronously slid close to or spaced from each other about the center in the sheet width direction on the tray 30. Each of the cursors 31F, 31R, as shown in
The respective one of the pair of cursors 31F, 31R is formed with a protrusion piece (not shown) on a bottom face of the proximal part 31a. The protrusion piece is configured to engage with the guide groove 36 formed on the upper face 30a of the tray 30a. In the hollow of the tray 30, the respective protrusion pieces engaging with the guide groove 36 are coupled to each other by a rack/pinion mechanism (not shown), and if one cursor 31F is slid in one direction along the groove 36, the other cursor 31R synchronously slides at the same distance in the opposite direction. By such movement of the pair of cursors 31F, 31R, a sheet can be aligned with the center in the sheet width direction on the tray 30. In a state in which the pair of cursors 31F, 31R engage with the guide groove 36, the side part 31b extends to the vicinity of an upstream-side end of the recessed portion 37 of the upper face 30a of the tray 30.
A method for manually feeding an elongated sheet in the manual sheet feeder 7 having the above construction will be described with reference to
On the other hand, in a case where a sheet other than the elongated sheet is manually fed, the sheet is placed on the upper face 30a of the tray 30 and aligned with the pair of cursors 31F, 31R without being passed through the feeding route 39 between the recessed portion 37 of the upper face 30a of the tray 30 and the guide plate 31, and subsequently, an image forming operation is started.
As described above, in the manual sheet feeder 7 of the embodiment, since the elongated sheet S1 to be manually fed passes between the pair of cursors 31F, 31R with restraining upwardly movement by the guide plate 32 through the feeding route 39, it becomes possible to align the sheet in the width direction by the pair of cursors 31F, 31R. Therefore, even if the elongated sheet S1 is manually fed, the elongated sheet S1 can be fed without skew and, therefore, an image can be formed on the elongated sheet S1 without causing a wrinkle or damage.
Further, at the time of feeding the elongated sheet S1 manually, there is no need to mount exclusive members or there is no need to secure a space exclusively prepared to feed the elongated sheet on the tray 30, thus enabling cost reduction and space saving.
Furthermore, since the upper face of the guide plate 32 is substantially on the same plane with the upper face 30a of the tray 30, when a non-regular size sheet other than the elongated sheet S1 is manually fed, the tray 30 has no member interfering with the non-regular size sheet on the upper face 30a. Therefore, the non-regular size sheet can be stably fed while aligned with the pair of cursors 31F, 31R.
Although, in the sheet feeder 7 according to the present embodiment, the guide plate 32 is supported by the recessed portion 37 formed on the upper face 30a of the tray 30, a method for supporting the guide plate 32 is not limited thereto. For example, a flat plate-shaped guide plate 32 may be supported so as to be able to elevate relative to the upper face 30a of the tray 30. In this case, in a case where the elongated sheet is fed, the guide plate 32 is risen and then the elongated sheet is passed between the pair of cursors 31F, 31R through a gap between the upper face 30a of the tray 30 and the guide plate 32. Afterwards, the guide plate 32 is lowered to forma feeding route for the elongated sheet between the guide plate 32 and the upper face 30a of the tray 30. Since the elongated sheet passes between the pair of cursors 31F, 31R after the upper face have been guided by the guide plate 32 in the feeding route, the elongated sheet can be conveyed without skew. However, there is a need to provide an elevation mechanism of the guide plate 32 and there is a need for the work of elevating the guide plate 32 at the time of feeding of the elongated sheet. Therefore, it is preferable to form the feeding route 39 as in the embodiment since the structure of the sheet feeder 7 can be simplified and the elongated sheet can be easily set.
Next, sheet feeder according to second to fifth embodiments of the present disclosure will be described with reference to
In the manual sheet feeder 7 according to the second embodiment shown in
Further, at corners between the upper face 30a of the tray 30, and the center end face 30f and the front end face 30g and the rear end faces 30h, arc-shaped curved parts 30x, 30y, 30z in a side view are respectively formed. The curved parts 30x, 30y, 30z are configured to have a curvature smaller than a curvature of a curved portion of an elongated sheet hanging down from the tray 30.
In a case where the tray 30 does not have the front and rear end faces 30g, 30h, a corner of a substantially 90 degrees is formed between the upstream-side end face 30e of the tray 30, and the front and rear side faces 30c, 30d. Then, in a case where the elongated sheet is fed with a skewed posture, a side edge portion of the elongated sheet in the width direction is fed along any of the corners of the tray 30. Then, a fold may be formed on the side edge portion at a position coming into contact with the corner or a degree of the skew may be larger due to a higher frictional resistance.
In the manual sheet feeder according to the second embodiment, since the front and rear end faces 30g, 30h are formed on the upstream-side end face 30e of the tray 30, in a case where the elongated sheet is conveyed onto the tray 30 with a skew posture, the elongated sheet can be stably conveyed onto the tray 30 with the skew posture without coming into contact with the corners of the tray 30. Even if the elongated sheet may be conveyed onto the tray 30 with the skew posture, the skew can be corrected by the pair of cursors 31F, 31R by causing the elongated sheet to pass through the feeding route 39.
Further, when the elongated sheet is conveyed onto the tray 30, a lower face of the elongated sheet is brought into sliding contact with the curved parts 30x, 30y, 30z. If a friction between the elongated sheet and the tray 30 occurs at the time of conveying of the elongated sheets, a conveying resistance of the elongated sheet may increase, causing the skew of the elongated sheet. Therefore, by providing the curved parts 30x, 30y, 30z, since the friction between the elongated sheet and the tray 30 is reduced, the conveying load of the elongated sheets is reduced and therefore the elongated sheet can be conveyed more stably.
As shown in
In the manual sheet feeder according to the third embodiment, since both side edge portions of the elongated sheet in the width direction are respectively guided by the rollers 41, 42, in a case where the elongated sheet is conveyed onto the tray 30 whit a skew posture, the elongated sheet can be stably conveyed onto the tray 30 with the skew posture. Further, since the friction between the side edge portions of the elongated sheet and the tray 30 is reduced, the conveying load of the elongated sheet is reduced and thus the elongated sheet can be conveyed more stably.
As shown in
In the manual sheet feeder 7 according to the fourth embodiment, since the elongated sheet is guided by the rollers 41, 42, 43 not only at the side edge portions but also over all area in the sheet width direction, the conveying resistance of the elongated sheet can be further reduced, and the elongated sheet can be stably conveyed.
As shown in
In the manual sheet feeder 7 according to the fifth embodiment, since a rotational speed at both end portions of the roller 45 is faster than a rotational speed at the center portion, the elongated sheet is conveyed while the side edge portions preceding from the center portion. In this manner, the elongated sheet is conveyed with placing at the center in the sheet width direction and thus the skew hardly occurs.
The conveying resistance between the elongated sheet and the tray 30 is thus reduced and further the elongated sheet is conveyed through the feeding route 39, whereby the skew of the elongated sheet can be prevented more reliably.
The embodiment was described in a case of applying the configuration of the present disclosure to the printer 1. On the other hand, in another embodiment, the configuration of the disclosure may be applied to another image forming apparatus, such as a copying machine, a facsimile or a multifunction peripheral, except for the printer 1.
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
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2014-131599 | Jun 2014 | JP | national |
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An Office Action; “Notice of Reasons for Rejection,” issued by the Japanese Patent Office on Apr. 26, 2016, which corresponds to Japanese Patent Application No. 2014-131599 and is related to U.S. Appl. No. 14/736,046. |
An Office Action; “Notification of Reasons for Refusal” issued by the Japanese Patent Office on Jul. 5, 2016, which corresponds to Japanese Patent Application No. 2014-131599 and is related to U.S. Appl. No. 14/736,046; with English language translation. |
Number | Date | Country | |
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20150375950 A1 | Dec 2015 | US |