This application claims priority to Japanese Patent Application No. 2022-108370 filed on Jul. 5, 2022, the entire contents of which are incorporated by reference herein.
The present disclosure relates to sheet feeders capable of accommodating and feeding sheets.
A known sheet feeder mounted in a copier, a multifunction peripheral or so on includes: a sheet feed cassette accommodating a stack of sheets; a pick-up roller that feeds out a sheet from the stack accommodated in the sheet feed cassette; a feed roller that conveys the sheet fed out by the pick-up roller; and a retard roller that forms, together with the feed roller, a nip where the sheet is pinched between them and conveys the sheet while separating it from the other sheets.
There is also known a pick-up roller that, in operative association with the operation of loading of a sheet feed cassette into a sheet feeder, moves toward contact with the top surface of the uppermost of a stack of sheets accommodated in the sheet feed cassette and then moves to a position to be finally reached which is a predetermined pick-up position (the level of the top surface of the uppermost sheet when the sheet feed cassette has reached its maximum capacity to accommodate sheets).
A technique improved over the aforementioned techniques is proposed as one aspect of the present disclosure.
A sheet feeder according to an aspect of the present disclosure includes a sheet feed cassette, a pick-up roller, a pick-up holding member, a first restricting member, a second restricting member, a first restriction cancelling portion, and a second restriction cancelling portion. The sheet feed cassette is capable of being loaded into and unloaded from a device body of the sheet feeder, capable of being withdrawn from a back toward a front of the device body, and capable of accommodating a plurality of sheets. The pick-up roller is provided in the device body and is capable of moving toward a top surface of the uppermost of the plurality of sheets accommodated in the sheet feed cassette and rotating in contact with the top surface of the uppermost sheet to thus feed the uppermost sheet out of the sheet feed cassette. The pick-up holding member is provided in the device body, holds the pick-up roller capable of coming into contact with and away from the top surface of the uppermost sheet, supports the pick-up roller rotatably, and supports the pick-up roller while urging the pick-up roller toward contact with the top surface of the uppermost sheet. Furthermore, when operatively associated with operation of loading of the sheet feed cassette into the device body, the pick-up holding member makes pivotal movement to move the pick-up roller toward contact with the top surface of the uppermost sheet and move the pick-up roller to a predetermined position to be finally reached. The first restricting member is provided in the device body and restricts the pivotal movement of the pick-up holding member, resulting in restriction on movement of the pick-up roller toward contact with the top surface of the uppermost sheet. The second restricting member is disposed rearward of the first restricting member in the device body and restricts the pivotal movement of the pick-up holding member, resulting in restriction on movement of the pick-up roller toward contact with the top surface of the uppermost sheet. The first restriction cancelling portion is provided in the sheet feed cassette and abuts against the first restricting member in the device body to apply a pressing force from the sheet feed cassette to the first restricting member, thus cancelling the restriction of the first restricting member. The second restriction cancelling portion is provided in the sheet feed cassette and, in association with cancellation of the restriction of the first restricting member by the first restriction cancelling portion in the device body, abuts against the second restricting member to apply a pressing force from the sheet feed cassette to the second restricting member, thus cancelling the restriction of the second restricting member upon completion of loading of the sheet feed cassette.
Hereinafter, a description will be given of a sheet feeder according to an embodiment of the present disclosure with reference to the drawings.
The image forming apparatus 1 is, for example, a multifunction peripheral having multiple functions, such as a copy function, a print function, a scan function, and a facsimile function and includes a document feed device 6, a document reading device 5, an image forming device 12, a sheet feeder 14, and an operation device 47.
The document feed device 6 is mounted on the top surface of the document reading device 5 by unshown hinges or the like and is thus openable and closable with respect to the document reading device 5. The document feed device 6 functions as a document holding cover when the document reading device 5 reads an original document placed on an unshown platen glass. Furthermore, the document feed device 6 is an automatic document feed device called an ADF (auto document feeder), includes a document loading tray 61, and feeds, on a sheet-by-sheet basis, original documents loaded onto the document loading tray 61 to the document reading device 5.
First, a description will be given of the case where a document reading operation is performed on the image forming apparatus 1. The document reading device 5 optically reads an image of an original document fed to the document reading device 5 by the document feed device 6 or an image of an original document placed on the platen glass and generates image data on the document. The image data generated by the document reading device 5 is saved in an unshown image memory or the like.
Next, a description will be given of the case where an image forming operation is performed on the image forming apparatus 1. Based on image data generated by the document reading operation, image data received from a computer as an external device (for example, a personal computer) connected via a network or another image data, the image forming device 12 forms a toner image on a sheet as a recording medium fed from the sheet feeder 14.
The sheet with the toner image formed thereon by the image forming device 12 is subjected to fixation processing and then discharged to a sheet output tray 151. The sheet feeder 14 includes a plurality of sheet feed cassettes 141.
The operation device 47 accepts operator's instructions for various types of operations and processing executable by the image forming apparatus 1, such as an instruction to execute an image forming operation. The operation device 47 includes a display device 473 that displays operation guidance and other types of information for the operator.
The sheet feed units 142 are provided in the device body 140. Each of the sheet feed units 142 includes: an upper guide unit 21 forming the top surface of a conveyance path for the sheet P; a lower guide unit 22 forming the bottom surface of the conveyance path for the sheet P; a pick-up roller 23, a feed roller 24, a retard roller 25, and a separating guide 26.
The pick-up roller 23 and the feed roller 24 are held rotatably about rotational shafts 231 and 241, respectively, by a sheet feed roller holding member 41 (see
The retard roller 25 is held rotatably about a rotational shaft 251 by an unshown retard roller holding member and the retard roller holding member is held in the interior of the lower guide unit 22.
The pick-up roller 23 is provided opposite to the top surface TS of an uppermost sheet P in the sheet feed cassette 141 and rotates in contact with the top surface TS to thus feed the uppermost sheet P out of the sheet feed cassette 141. The feed roller 24 conveys the sheet P fed out by the pick-up roller 23. In the figure, H represents the height showing the top surface level of the uppermost sheet P when the sheet feed cassette 14 has reached its maximum capacity to accommodate sheets P.
The retard roller 25 forms, together with the feed roller 24, a nip N where the sheet P is pinched between the retard roller 25 and the feed roller 24, and conveys the sheet P while separating it from the other sheets P. The separating guide 26 extends diagonally upward toward the nip N and prevents sheets P in a pile from entering the nip N.
The feed roller 24 rotates about the rotational shaft 241 connected to an unshown drive motor (drive source). An unshown drive source transmission gear is disposed between the pick-up roller 23 and the feed roller 24. When the feed roller 24 rotates, the pick-up roller 23 rotates about the rotational shaft 231 in the same direction as in the feed roller 24 via the drive source transmission gear. The retard roller 25 is pressed against the feed roller 24 and driven into rotation about the rotational shaft 251 by the feed roller 24.
The sheet feed roller holding member 41 holding both the pick-up roller 23 and the feed roller 24 is pivotally movable relative to the rotational shaft 241 of the feed roller 24 as a fulcrum and is urged, by an unshown coil spring as an urging member, in a contact direction in which the sheet feed roller holding member 41 moves the pick-up roller 23 toward contact with the top surface TS (see
A pick-up pressing member 42 is provided in the device body 140. The pick-up pressing member 42 is formed in the shape of a lever, is pivotally movable on a pivot shaft 421, and presses and urges the sheet feed roller holding member 41 in a direction where the pick-up roller 23 moves away from the top surface TS of the sheet P (upward in this embodiment). An unshown coil spring is mounted as an urging member on the pivot shaft 421.
The pick-up pressing member 42 includes a pressure-actuated portion 422 and a pressing portion 423 both extending below (toward the sheets in the sheet feed cassette 141) with the pivot shaft 421 in between. The pressure-actuated portion 422 receives a pressing force from the sheet feed cassette 141. The abutment portion 423 has a hooked distal end and abuts and presses the distal end against the sheet feed roller holding member 41.
The pressing force of the pick-up pressing member 42 against the sheet feed roller holding member 41 (the force acting in a direction for the sheet feed roller holding member 41 to move the pick-up roller 23 away from the top surface TS of the uppermost sheet P) is greater than the urging force of the coil spring urging the pick-up roller 23 in the contact direction. Therefore, when the pick-up pressing member 42 does not receive the pressing force from the sheet feed cassette 141, the pick-up roller 23 is located away from the top surface TS of the sheet P. In other words, the pick-up pressing member 42 restricts pivotal movement of the sheet feed roller holding member 41 and thus restricts movement of the pick-up roller 23 toward contact with the top surface TS of the uppermost sheet P. The pick-up pressing member 42 is an example of the first restricting member defined in CLAIMS.
When the sheet feed cassette 141 is loaded into the device body 140, the pressing cancellation portion 145 abuts against the pressure-actuated portion 422 of the pick-up pressing member 42, and the pressure-actuated portion 422 thus receives the pressing force from the sheet feed cassette 141, the pick-up pressing member 42 pivotally moves on the pivot shaft 421, the pressure-actuated portion 422 thus moves upward, and the pressing portion 423 supporting the sheet feed roller holding member 41 moves downward. With these movements of the pressure-actuated portion 422 and the pressing portion 423, the pick-up pressing member 42 pivotally moves in a direction for the pressing portion 423 to move away from the sheet feed roller holding member 41, i.e., a direction to cancel the pressing against the sheet feed roller holding member 41.
When the pick-up pressing member 42 pivotally moves in the above manner, the sheet feed roller holding member 41 and the pick-up roller 23 are ready to move toward the top surface TS of the sheet P and the pick-up roller 23 becomes movable to the predetermined position to be finally reached (the top surface level H shown in
A restriction cancelling portion 146 (in the shape of a rib) is provided on the back side of the sheet feed cassette 141 and close to the sheet feed unit 142. The restriction cancelling portion 146 abuts against the restricting member 43 and applies to the restricting member 43 a pressing force from the sheet feed cassette 141. The restriction cancelling portion 146 is an example of the second restriction cancelling portion defined in CLAIMS.
The restricting member 43 is pivotally movable on a pivot shaft 431 extending in the vertical direction and includes: a support portion 432 supporting the sheet feed roller holding member 41 from below; and an abutment portion 433 (an inclined surface) receiving a pressing force from the sheet feed cassette 141. Furthermore, an unshown coil spring as an urging member is wound around the pivot shaft 431 to urge the restricting member 43 toward pivotal movement in a direction opposite to the direction of the arrow A1 in
The abutment portion 433 receives the pressing force in the direction of the arrow A2 (see
A to-be-supported portion 411 of the sheet feed roller holding member 41 provided on the back side thereof (the side thereof close to the back of the image forming apparatus 1) rests on an upper end of the support portion 432 of the restricting member 43, whereby the pivotal movement of the sheet feed roller holding member 41 is restricted. Thus, the restricting member 43 restricts downward movement of the sheet feed roller holding member 41 (and the pick-up roller 23).
In the state shown in
When the sheet feed cassette 141 is becoming loaded into the device body 140 and the pressure-actuated portion 422 of the pick-up pressing member 42 receives the pressing force from the pressing cancellation portion 145 of the sheet feed cassette 141, the pick-up pressing member 42 pivotally moves in the direction of the arrow A5 as shown in
As described above, while the sheet feed cassette 141 is loaded in the device body 140, the pressure-actuated portion 422 of the pick-up pressing member 42 is in a state where it receives a pressing force from the pressing cancellation portion 145 of the sheet feed cassette 141, and the abutment portion 433 of the restricting member 43 is in a state where it receives a pressing force from the restriction cancelling portion 146 of the sheet feed cassette 141 (see
Subsequently, in consequence of the release of the abutment portion 433 of the restricting member 43 from the pressing force of the restriction cancelling portion 146, the pressure-actuated portion 422 of the pick-up pressing member 42 is put into a state where it is released from the pressing force of the pressing cancellation portion 145 of the sheet feed cassette 141. Thus, the sheet feed roller holding member 41 is subjected to the restriction of the restricting member 43, whereby the sheet feed roller holding member 41 and the pick-up roller 23 are pushed up by the restricting member 43 and move toward their positions before the downward movement. When, by this movement, the sheet feed roller holding member 41 and the pick-up roller 23 move to positions where the to-be-supported portion 411 is disengaged from the support portion 432, the support portion 432 moves under the to-be-supported portion 411 (see
In the above embodiment as described in relation to the loading of the sheet feed cassette 141, as for (i) both the timing for the pressing cancellation portion 145 of the sheet feed cassette 141 to press the pressure-actuated portion 422 of the pick-up pressing member 42 and the timing for the restriction cancelling portion 146 of the sheet feed cassette 141 to press the abutment portion 433 of the restricting member 43, the pressing of the pressing cancellation portion 145 against the pressure-actuated portion 422 is earlier. However, the pressing of the pressing cancellation portion 145 against the pressure-actuated portion 422 may be performed concurrently with the pressing of the restriction cancelling portion 146 against the abutment portion 433.
In the above embodiment as described in relation to the unloading of the sheet feed cassette 141, as for (ii) both the timing to cancel the pressing of the pressing cancellation portion 145 of the sheet feed cassette 141 against the pressure-actuated portion 422 of the pick-up pressing member 42 and the timing to cancel the pressing of the restriction cancelling portion 146 of the sheet feed cassette 141 against the abutment portion 433 of the restricting member 43, the cancellation of the pressing of the restriction cancelling portion 146 against the abutment portion 433 is earlier. However, the cancellation of the pressing of the pressing cancellation portion 145 against the pressure-actuated portion 422 may be performed concurrently with the cancellation of the pressing of the restriction cancelling portion 146 against the abutment portion 433.
As thus far described, in the above embodiment, when the sheet feed cassette 141 is not present in the device body 140, the movement of the sheet feed roller holding member 41 and the pick-up roller 23 toward the top surface TS of the sheet P is restricted by the restricting member 43. This restriction is not cancelled until the sheet feed cassette 141 is loaded into the device body 140 and a pressing force from the sheet feed cassette 141 is thus applied to the restricting member 43. The restricting member 43 abuts on the end of the sheet feed cassette 141 located on the back side of the device body 140 in a state where the sheet feed cassette 141 is loaded in the device body 140, that is, the restricting member 43 is located in the back of the device body 140 (close to the back of the image forming apparatus 1). Therefore, the restricting member 43 is not subjected to the pressing force from the sheet feed cassette 141 until the loading of the sheet feed cassette 141 is completed or nearly completed. Thus, the pick-up roller 23 does not move until the loading of the sheet feed cassette 141 is completed or nearly completed.
As just described, in the course of loading of the sheet feed cassette 141, the pick-up roller 23 does not move. Therefore, even if a stack of sheets P are accommodated in the sheet feed cassette 141, unless the uppermost sheet P in the stack is in contact with the pick-up roller 23 located at a position where it is subjected to the above restriction, the pick-up roller 23 does not reach the top surface TS of the uppermost sheet P in the course of loading of the sheet feed cassette 141. For this reason, it can be avoided that, in the course of loading of the sheet feed cassette 141, the pick-up roller 23 makes contact with the top surface TS of the sheet P to damage the sheet. Therefore, without having to additionally provide a solenoid or a sensor, it is possible to increase, with a relatively simple structure, the maximum capacity to accommodate sheets in the sheet feed cassette 141.
Recently, in order to increase the productivity of a sheet feeder, for example, there is a tendency to increase its maximum capacity to accommodate sheets. If, in this case, the height of the sheet feeder is increased, its maximum capacity to accommodate sheets can be increased. However, when the space for disposing the sheet feeder is constrained, it is not easy to increase the height.
Furthermore, if, for example, 550 sheets are accommodated in a sheet feed cassette having a maximum capacity of 500 sheets without changing the height of the sheet feeder, the pick-up roller in the course of loading of the sheet feed cassette into the sheet feeder body will make contact with the top surface of the uppermost sheet to damage the sheet.
In order to avoid such contact of the pick-up roller with the top surface of the sheet, for example, there is a technique for using a solenoid or a sensor to restrict downward movement of the pick-up roller. However, this invites problems of an increased number of parts and an increased complexity of the device and increases the cost.
Unlike the above conventional technique, in the above embodiment, the maximum capacity to accommodate sheets in the sheet feed cassette can be increased with a relatively simple structure as described above.
The present disclosure is not limited to the structure of the above embodiment and can be modified in various ways. The structure and processing of the above embodiment described with reference to
While the present disclosure has been described in detail with reference to the embodiments thereof, it would be apparent to those skilled in the art the various changes and modifications may be made therein within the scope defined by the appended claims.
Number | Date | Country | Kind |
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2022-108370 | Jul 2022 | JP | national |