Patent Application
20140159299
1. Field of the Invention
The present invention relates to a sheet feeding apparatus and an image forming apparatus including the sheet feeding apparatus.
2. Description of the Related Art
In U.S. Patent Application Publication No. 2009/0152801 A1, a torque limiter is provided on one side of a separation roller shaft, and a D-like cut portion is formed on one end of a torque limiter shaft. The D-like cut portion formed on one end of the torque limiter shaft is supported by the separation roller, and the other end of the torque limiter shaft is supported by a bearing. In a case of this configuration, when the separation roller and a feeding roller rotate, a torque is applied to the D-like cut portion due to the function of the torque limiter and a twisting occurs in the separation roller. Thus, a pressure by which the separation roller is pressed against the feeding roller may become non-uniform in an axial direction of the separation roller. This phenomenon has influence on accuracy of a sheet conveyance.
In addition, a configuration of forming the D-like cut portion on both ends of the torque limiter shaft may be also considered. In such case, since a separation torque is applied to both ends of the shaft, it may theoretically be an effective configuration in that the influence of the separation torque is equally distributed in the right and left of the separation roller.
However, it is extremely difficult to assure a stable effect in an actual apparatus. The reason is that the assurance of a dimensional relation capable of equally distributing the separation torque in the right and left is practically unachievable due to variation in machining accuracy. Examples of factors causing the variation in machining accuracy include dimensional differences between the D-like cut portions provided on both ends of the separation roller shaft (corresponding to the torque limiter shaft described above), dimensional differences between shapes of holders engaging with the D-like cut portions, width dimensions of a bearing for supporting the separation roller shaft, width dimensions of a guide portion for slidingly regulating the bearing, and rigidity of each part or shapes. There are many factors that cause the difference between the right and the left, and thus it is not realistic to perfectly manage these all. Therefore, the above problems are not solved only by providing the D-like cut portion on both ends of the separation roller shaft.
According to the invention, it is desirable to provide a sheet feeding apparatus that restrains a non-uniform phenomenon of an urging force that the separation portion applies a force to the feeding portion, in a direction of a rotation center shaft.
A sheet feeding apparatus according to an aspect of the invention includes: a storage portion that stores a sheet; a feeding portion which feeds the sheet stored in the storage portion; and a separation portion which separates one by one the sheets fed by the feeding portion. Here, the separation portion includes: a separation member which rotates around a rotation center shaft to separate one by one the sheets; an urging portion which applies a force to the rotation center shaft toward the feeding portion; a torque imparting portion which is disposed between the rotation center shaft and the separation member to impart a torque to the separation member in a direction opposite to a direction in which the separation member rotates by following a sheet to be conveyed; a first support member which supports one end of the rotation center shaft while regulating rotation of the rotation center shaft; a second support member which supports the other end of the rotation center shaft while regulating rotation of the rotation center shaft; and a deviation restraining portion which restrains deviation of a reaction force of the torque applied to the separation member by the torque imparting portion and acting on the first support member and the second support member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Moreover, a cassette 3 is disposed inside the apparatus body 100A to store a sheet S, as a “storage portion”. On the upper side of the cassette 3, a feeding roller 1 as a “feeding portion” and a separation roller 2 as a “separation portion” are disposed. The feeding roller 1 feeds the sheet S stored in the cassette 3, and the separation roller 2 separates one by one the sheets to be fed by the feeding roller 1. The sheets S inside the cassette 3 are separated one by one by the feeding roller 1 and the separation roller 2, and the separated sheet is fed to a conveyance path. Then, the sheet S is conveyed to a nip between the photosensitive drum 5 and the transfer roller 6, and a developing image is transferred onto the sheet S. After then, the sheet S is conveyed to a fixing device 7 (image forming portion), and then the developing image is fixed on the sheet S.
The separation roller 2 is rotatably supported on the separation roller shaft 10 and rotates around the separation roller shaft 10 to separate one by one the sheets. The pressing springs 16a and 16b apply a force to the separation roller shaft 10 toward the feeding roller 1. The torque limiter 11 is disposed between the separation roller shaft 10 and the separation roller 2 so as to connect them to each other, and imparts a torque in a direction opposite to a rotation direction driven by the separation roller 2. The first support arm 12 supports one end (a D-like cut portion 10a) of the separation roller shaft 10 to regulate rotation of the separation roller shaft 10. The second support arm 13 supports the other end (a D-like cut portion 10b) of the separation roller shaft 10 to regulate rotation of the separation roller shaft 10. The link member 14 restrains the deviation of the torque from generating in a direction of the separation roller shaft 10 from one end to the other end of the separation roller 2. Furthermore, the D-like cut portions 10a and 10b formed on both ends of the separation roller shaft 10 are non-rotatably fixed to the first support arm 12 and the second support arm 13, respectively.
The first support arm 12 and the second support arm 13 are connected to each other by the link member 14, and a connection portion becomes a joint structure with a degree of freedom. In addition, shapes of spring seats are provided on both ends of the link member 14, and the pressing springs 16a and 16b are incorporated between the link member 14 and a support body 15 included in the feeding apparatus 200. Through these actions, the separation roller 2 is pressed against the feeding roller 1 to be abutted on each other. Setting pressures of two pressing springs 16a and 16b are set such that pressure distribution of the nip of the separation roller 2 becomes equal in consideration of a weighted center of a target component to be pressed.
A pressing operation of the separation roller 2 is slidingly regulated by a configuration described below. Furthermore, for the purpose of clearly describing the effects of the invention, the description of a portion, which is not directly related to the effects of the invention, for example, a shape to regulate an attachment manner of a component will not be provided.
The feeding apparatus 200 includes the link member 14 as a “connection member” (deviation restraining portion) and the support body 15 (deviation restraining portion). The link member 14 connects the first support arm 12 and the second support arm 13 to each other. The link member 14 includes a third sliding surface portion 14a which is formed at an upstream of the sheet feeding direction L, as an “upstream portion”. The support body 15 supports the first support arm 12 and the second support arm 13 through the pressing springs 16a and 16b and the link member 14.
The support body 15 includes sliding guide surfaces such as a first guide surface 15a, a second guide surface 15b, and a third guide surface 15C. The first guide surface 15a and the second guide surface 15b are formed at two places on the downstream with respect to the nip in which the separation roller 2 is abutted on the feeding roller 1, and the third guide surface 15c is formed at one place on the upstream with respect to the nip. Moreover, the first guide surface 15a is partitioned in the support body 15 to face the first sliding surface portion 12a and to lock the first support arm 12 so as not to move in the sheet feeding direction L (sheet conveying direction). The second guide surface 15b is partitioned in the support body 15 to face the second sliding surface portion 13a and to lock the second support arm 13 so as not to move in the sheet feeding direction L (sheet conveying direction). The third guide surface 15c is partitioned in the support body 15 to face the third sliding surface portion 14a.
When the separation roller 2 rotates, it is assumed that the deviation of the reaction force of the torque, which is applied to the separation roller 2 by the torque limiter 11 acting on the first support arm 12 and the second support arm 13 when the second sliding surface portion 13a abuts on the second guide surface 15b while the first sliding surface portion 12a abuts on the first guide surface 15a, is generated. The deviation, as will be described below, is restrained by the balance between a pressing force by which the first sliding surface portion 12a is pushed against the first guide surface 15a and a pressing force by which the second sliding surface portion 13a is pushed against the second guide surface 15b, when the third sliding surface portion 14a abuts on the third guide surface 15c. In order to restrain the deviation of an abutting force of the first sliding surface portion 12a on the first guide surface 15a and an abutting force of the second sliding surface portion 13a on the second guide surface 15b, the reaction force of the torque applied to the separation roller 2 by the torque limiter 11 is distributed to the first support arm 12 and the second support arm 13 using an abutting portion between the third sliding surface portion 14a and the third guide surface 15c as a fulcrum.
In addition, the third sliding surface portion 14a is also provided near the center of the link member 14 which connects the first support arm 12 and the second support arm 13 to each other, and the third sliding surface portion 14a faces the third guide surface 15c of the support body 15. It is assumed that a first abutting position X1 is a position where the first sliding surface portion 12a abuts on the first guide surface 15a, a second abutting position X2 is a position where the second sliding surface portion 13a abuts on the second guide surface 15b, and a third abutting position X3 is a position where the third sliding surface portion 14a abuts on the third guide surface 15c. In this case, the third abutting position X3 is disposed between the first abutting position X1 and the second abutting position X2 in an axial direction of the separation roller shaft 10.
During the feeding operation, since a separation torque T acts on the separation roller shaft 10, these three guide surfaces 15a, 15b, and 15c and the sliding surface portions 12a, 13a, and 14a are abutted on each other, thus being stably positioned by a three-point supporting. In the actual feeding apparatus 200, the relative phase difference θ between the first support arm 12 and the second support arm 13, that is, the phase difference between rotation locking portions of the separation roller shaft 10 necessarily occurs depending on the variation of the dimensional accuracy in peripheral components of the separation portion, and the value has a certain degree of variation between the devices.
Next, with the above configuration, a mechanism capable of resolving the influence of the separation torque with respect to the nip pressure distribution of the separation roller 2 will be described.
At this time, the relation of the forces acting on the link member 14 is illustrated in
The balance relation of the forces is maintained regardless of a relative phase difference θ between the first support arm 12 and the second support arm 13. At this time, when a distance relation between the fulcrum of the balance structure and a force point is “L1=L2”, a load relation becomes “F1=F2”, and a contacting pressure of the first support arm 12 to the first guide surface 15a and a contacting pressure of the second support arm 13 to the second guide surface 15b can be equivalent to each other. The relation between the separation torque T acting on the separation roller shaft and the forces F1 and F2 is expressed as the formula of “F1+F2=T/r”. Here, the distance “r” is obtained by approximating the distance between the joint portion formed with the link member 14 and the first support arm 12 or the second support arm 13, and the center of the separation roller shaft 10.
Furthermore, as described above, the relative phase difference θ between the first support arm 12 and the second support arm 13 has no influence on the balance relation of the forces in the separation mechanism. The link member 14 swings using the abutting portion between the third sliding surface portion 14a and the third guide surface 15c as a fulcrum and is balanced at the position which satisfies the load relation of “F1×L1=F2×L2”. Thus, even in the case where the relative phase difference θ is changed depending on the variation of the separation torque during the operation by the difference in component rigidity between the first support arm 12 and the second support arm 13, the relation property between the forces F1 and F2 is stably maintained in a dynamic manner.
In the above embodiment, the twist force due to the separation torque is automatically adjusted so as to be equal in right and left. Therefore, the relative relation between the contacting pressure between the sliding surface portion 12a of the first support arm 12 and the first guide surface 15a and the contacting pressure between the sliding surface portion 13a of the second support arm 13 and the second guide surface 15b typically remains in an equal pressure though the feeding operation. As a result, the difference in sliding friction resistance of both sliding surface portions does not occur, and the uniform pressure distribution at the separation nip is achieved.
The first embodiment describes the example of performing an additional adjustment by the link member 14, but a second embodiment will describe an application example of the invention different from the first embodiment. Further, in a schematic configuration of a sheet feeding apparatus according to the second embodiment, the same components as those in the first embodiment are incorporated by the description of the first embodiment with the same reference numerals and will not be described.
A peripheral configuration of the separation roller 2 according to the present embodiment is illustrated in
A pressurization lever (lever) 21 as a “second support member” is fixed to the D-like cut portion 10a provided at the other end of the separation roller shaft 10. The pressurization lever 21 is axially supported on a supporting hole portion 20a of the holder 20 so as to be capable of rotating around the separation roller shaft 10 (hereinafter, defined as a “second shaft end”).
In addition, a pressurization spring 22 is incorporated between the pressurization lever 21 and the holder 20 to apply a force to the separation roller shaft 10 so as to rotate in the direction opposite to the sheet feeding direction L. The pressurization spring 22 as an “addition portion” as the “deviation restraining portion” (separation portion) adds a rotation force of a reverse direction relative to the rotation direction of the separation roller 2 to at least one end (D-like cut portion 10a) of the separation roller shaft 10 through the pressurization lever 21. Furthermore, a pressing spring 16 is incorporated between a protrusion portion 20d of the holder 20 and the separation roller 2, the holder 20 is pressurized by the action of the pressing spring 16, and the separation roller 2 abuts on the feeding roller 1 by pressing the feeding roller 1.
Next, the relation of the first shaft end and the second shaft end will be described. As described above, the separation roller shaft 10 is not rotated by engaging the D-like cut portion 10b of the separation roller shaft and the locking portion 20b of the holder 20 at the first shaft end. On the contrary, since the pressurization spring 22 is incorporated into the pressurization lever 21 provided on the second shaft end, an urging torque is imparted to the separation roller shaft 10 depending on an urging force of the pressurization spring 22, in the direction opposite to the sheet feeding direction L.
An operation of a sheet feeding apparatus 300 will be described. When the sheet is conveyed to the sheet feeding direction L, the separation roller 2 rotates in a direction of an arrow Y. On the contrary, the torque limiter 11 applies the torque to a direction of an arrow Z. At this time, the pressurization spring 22 applies a force to the lever 21 in the direction of the arrow Z.
In the sheet feeding apparatus 300 according to the present embodiment, a spring pressure of the pressurization spring 22 is set such that a locking torque corresponding to an approximate one-half of the separation torque, which is generated by the torque limiter 11, acts on the separation roller shaft 10 due to the action of the pressurization spring 22. Thus, for example, even when the relative phase difference or the dimensional difference exists in the D-like cut portions 10a and 10b provided on both ends of the separation roller shaft 10, the D-like cut portion on one end may be assured by a locking torque corresponding to one-half of the separation torque. Therefore, in the related art that is configured to be capable of absorbing the influence, all of the separation torques act on one side.
In a state where the separation torque is not applied, for example, during a standby of the apparatus, the spring force of the pressurization spring 22 does not act for the purpose of the swing of the holder 20. Accordingly, the pressure distribution is uniform without having an influence on the pressure distribution of the nip of the separation roller 2. The separation torque acts on the separation roller shaft 10 by a start of the feeding operation, the twist force acts from the separation roller shaft 10 to the holder 20. At this time, since approximate one-half of the separation torque is applied to the second shaft end due to the action of the pressurization spring 22, the remaining one-half of the separation torque acts on the locking portion 20b of the first shaft end. Since the separation torque is locked to the right and left of the holder 20 by half, the degree to which the twist force due to the separation torque affects the pressing force of the separation roller 2 is also equal in the right and left, and thus the pressure distribution balance of the nip of the separation roller 2 is maintained.
The configuration described in the present embodiment is applied without being limited to a type of swingingly pressing the separation roller 2, and may be also employed for a type of slidingly pressing the separation roller 2.
A first bearing 30 and a second bearing 31 are fixed to the first shaft end and the second shaft end of the D-like cut portions 10a and 10b, which are provided on both ends of the separation roller shaft 10, respectively. A pressurization lever 32 is swingingly attached to the second bearing 31, and a pressurization spring 33 is incorporated between the second bearing 31 and the pressurization lever 32. The pressurization lever 32 and the pressurization spring 33 as an “addition portion” as the “deviation restraining portion” (separation portion) add a rotation force of a reverse direction relative to the rotation direction of the separation roller 2 to one end (at least one end) of a side, on which the second bearing 31 is provided in the separation roller shaft 10, through the second bearing 31 (one bearing).
The position of the first bearing 30 and the second bearing 31 are concurrently regulated by guide portions 15d, 15e, 15f, and 15g of the support body 15 provided in the sheet feeding apparatus. In addition, the pressing spring 16 applies a force to the first bearing 30 as a “first support member” toward the feeding roller 1 so as to slide, and then the separation roller 2 presses the feeding roller 1. The pressing spring 16 applies a force to the second bearing 31 as a “second support member” toward the feeding roller 1 so as to slide, and then the separation roller 2 presses the feeding roller 1.
Since the twist force does not act on the separation roller shaft 10 at the standby state, the force does not act between the sliding surface portions 30a and 30b of the first bearing 30 and the guide portions 15f and 15g of the support body 15. On the contrary, the force generated by the pressurization spring 33 acts between the sliding surface portion 31a of the second bearing 31 and the sliding surface portion 31a of the pressurization lever 21. Furthermore, the spring pressure of the pressurization spring 33 is set to be approximate one-half of the twist force acting around the separation roller shaft 10 by the separation torque generated by the torque limiter 11.
Meanwhile, since the separation torque generated by the torque limiter 11 acts on the separation roller shaft 10 during the feeding operation, two sliding surface portions 30a and 30b of the first bearing 30 presses two guide portions 15f and 15g of the separation base. At this time, since one-half of the separation torque is applied to the second bearing 31 by the action of the pressurization spring 33, the remaining one-half acts on the first bearing 30.
In a case of this configuration, sliding friction conditions of the right and left bearings 30 and 31 are different at the standby state. Accordingly, there is a possibility that the pressure balance of the nip of the separation roller 2 is deviated at the standby state, but the sliding friction conditions of the right and left bearings 30 and 31 become uniform at the state where the conveyance and separation of the sheets are performed, and thus the pressure balance of the nip of the separation roller 2 also becomes uniform. Since all existing problems are caused by the deviation of the pressure balance during the feeding operation, as described above, a uniformity of only the pressure balance during the feeding operation may be also considered as a way of solving the problems.
Furthermore, the present embodiment introduces the case where the pressurization spring 33 is incorporated inside the bearing, that is, a configuration in which the bearing thrusts out between the fixed guide surfaces for regulating the sliding, but the configuration may be in reverse. The first bearing 30 and the second bearing 31 may be configured using a normal bearing, and any one of the upstream guides 15e and 15g of the support body 15 may be in a movable type to incorporate the pressurization spring 33 in the guide surface; that is, the bearing having a fixed width may be sandwiched in the movable guide surfaces. The similar effect can be obtained even in this case.
The invention is not limited to the configurations according to the first to third embodiments. Even though the first support arm 12, the second support arm 13, the link member 14 are configured as a separate component in the first embodiment, for example, even when these components are configured as one component having an elastic deformation portion, the similar effect can be obtained.
In the first to third embodiments, the D-like cut portion is employed as a rotation locking portion of the separation roller shaft 10, but another fixing way using a parallel pin or a screw may be employed.
In the first to third embodiments, the separation roller 2 is employed as the sheet separation portion, but since the invention is applicable to the overall rotating member which generates the separation torque, a separation belt may be employed.
The case of slidingly pressing the separation roller 2 among the embodiments illustrates the configuration for regulating the sliding of the member corresponding to the bearings, which are attached to both ends of the separation roller shaft 10, by the guide surface of the sheet feeding apparatus. In the first embodiment, the sliding is regulated by the sliding surface portions of the first support arm 12 and the second support arm 13. However, the sliding of the separation roller shaft 10 itself may be regulated by the guide surface. In addition, the first shaft end of the second embodiment may be configured such that the separation roller shaft 10 is formed in an I-like shape and that the I-like shape is sandwiched in the guide surface of the support body 15. With this configuration, an outer diameter of the separation roller shaft 10 may be directly pressed by the pressing spring capable of regulating the sliding position with the rotation restraint.
According to each of the embodiments described above, it is possible to restrain the non-uniform phenomenon of the urging force, which applies a force of the separation roller 2 to the feeding roller 1, in the direction of the separation roller shaft 10.
The first support arm 12 and the second support arm 13, to which both ends of the separation roller 2 are fixed, and the “deviation restraining portion” that restrains the deviation of the torque generated in the direction of the separation roller shaft 10 acting on the separation roller 2 are provided. Thus, the non-uniformity of the pressing force, which occurs from the non-uniformity of the torque in the direction of the separation roller shaft 10 when the separation roller 2 is pressed against the feeding roller 1, significantly improved. Consequently, it can reduce the risk of the conveyance trouble, such as a skew of the sheet due to the difference in right and left of the conveyance resistance of the sheet, a lifetime shortening due to a partial wear or abnormal friction of the separation roller 2, a feeding delay due to a lack or an overplus of the pressing force, or a jamming of a multi-feeding, caused by the difference in right and left of the nip pressure of the separation roller 2.
According to the invention, it is possible to restrain the non-uniform phenomenon of the urging force that the separation portion applies a force to the feeding portion, in a direction of a rotation center shaft.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-268237, filed Dec. 7, 2012, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-268237 | Dec 2012 | JP | national |
