The present invention relates to a sheet feeding apparatus that feeds a sheet, and an image forming apparatus that forms an image on a sheet.
An image forming apparatus such as a printer or a copier includes a sheet feeding apparatus that feeds sheets used as recording media toward an image forming portion one by one. Japanese Patent Application Laid-Open No. 2015-129044 discloses attaching an attachment including a swing plate that swings about a shaft parallel to a sheet feeding direction to a tray of a sheet feeding apparatus to be compatible with a sheet having an uneven thickness such as an envelope. According to this, when the tray ascends in a state in which an envelope stack is supported on the swing plate and the uppermost envelope abuts a feeding roller, the swing plate swings by a force received from the feeding roller via the envelope stack, and thus the inclination of the uppermost envelope is relieved.
However, according to the configuration of the document described above, the inclination in the vicinity of the trailing end of the uppermost sheet is not sufficiently relieved in some cases because the trailing end of the sheet, that is, the upstream end of the sheet in the sheet feeding direction is positioned away from the swing plate for sheets of some shapes. In the case where the inclination of the uppermost sheet is large, there is a possibility that the contact state between the feeding roller and the uppermost sheet becomes unstable, and a feeding failure occurs.
The present invention provides a sheet feeding apparatus in which sheets of various sizes having uneven thickness can be fed more stably.
According to one aspect of the invention, a sheet feeding apparatus includes a stacking portion on which sheets are stacked, a feed member provided above the stacking portion and configured to feed an uppermost sheet among the sheets stacked on the stacking portion toward a sheet feeding direction, and a trailing-end regulating member movable in the sheet feeding direction and configured to regulate a position of a trailing end of the sheets stacked on the stacking portion in the sheet feeding direction, wherein the trailing-end regulating member includes a support portion configured to support a lower surface of the sheets stacked on the stacking portion, and wherein the support portion has a projecting shape in which a center portion of the support portion in a sheet width direction projects upward as compared with end portions of the support portion in the sheet width direction, the sheet width direction being a direction perpendicular to both the sheet feeding direction and an up-down direction.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present disclosure will be described below with reference to drawings.
A first embodiment of the present disclosure will be described with reference to
The printer 201 includes a printer body 201A serving as an image forming apparatus body, an image forming portion 201B disposed in the printer body 201A, a fixing portion 220, and a sheet feeding apparatus 230.
The image forming portion 201B has a configuration of an intermediate transfer system of a tandem type. That is, the image forming portion 201B includes four process cartridges 211 that respectively form toner images of four colors of yellow, magenta, cyan, and black, and an intermediate transfer unit 201C. The process cartridges each serve as a process unit and an image forming station.
The process cartridges 211 each include a photosensitive drum 212 that is an electrophotographic photosensitive member serving as an image bearing member, a charging unit 213 serving as a charging portion, a developing unit 214 serving as a developing portion, and a cleaning blade 215 serving as a cleaning portion. The developing unit 214 includes a container that accommodates developer including toner, and a developing roller serving as a developer bearing member that rotates while bearing toner and thus supplies toner to the photosensitive drum 212. In addition, a laser scanner 210 serving as an exposing portion is disposed below the four process cartridges 211.
The intermediate transfer unit 201C includes an intermediate transfer belt 216 serving as an intermediate transfer member, a driving roller 216a, a tension roller 216b, and four primary transfer rollers 219. The intermediate transfer belt 216 is wound around, that is, stretched over the driving roller 216a and the tension roller 216b, and is conveyed by the rotation of the driving roller 216a while sequentially coming into contact with the photosensitive drums 212 of the process cartridges 211. The four primary transfer rollers 219 are provided in an inner space of the intermediate transfer belt 216, and are disposed at positions opposing respective photosensitive drums 212 with the intermediate transfer belt 216 therebetween.
A secondary transfer roller 217 serving as a transfer portion that transfers a toner image formed by the image forming portion 201B onto a sheet S serving as a recording material or a recording medium is disposed at a position opposing the driving roller 216a with the intermediate transfer belt 216 therebetween. As a nip portion between the secondary transfer roller 217 and the intermediate transfer belt 216, a secondary transfer portion where the transfer of the toner image onto the sheet S is performed is formed.
A fixing portion 220 is disposed downstream of the secondary transfer portion in the sheet conveyance direction. The fixing portion 220 includes a rotary member pair that is constituted by rollers, belts, or the like and nips and conveys the sheet S, and a heating portion that heats the toner image on the sheet S. As the heating portion, a halogen lamp that generates radiant heat, a ceramic heater that heats the rollers or belts by non-radiant heat, an induction heating mechanism that heats the rollers or belts by electromagnetic induction, or the like can be used.
A discharge roller pair 225 serving as a discharge portion that discharges the sheet S on which an image has been already formed from the printer body 201A is disposed further downstream of the fixing portion 220. In addition, a discharge tray 223 that supports the sheet S on which the image has been formed is provided in an upper surface portion of the printer body 201A.
The sheet feeding apparatus 230 includes a feed cassette 233, a feeding roller 1 serving as a pickup roller, a conveyance roller 2 serving as a feed roller, and a separation roller 3. The sheet feeding apparatus 230 is configured to feed sheets S one by one toward the image forming portion 201B. To be noted, as the sheet S, various sheet materials of different sizes and materials can be used. Examples of the various sheet materials include paper sheets such as plain paper sheets and cardboards, plastic films, cloths, surface-treated sheet materials such as coated paper sheets, and sheet materials of irregular shapes such as index paper sheets. Particularly, the sheet feeding apparatus 230 of the present embodiment is capable of feeding a sheet S having an uneven thickness such as an envelope. Examples of the sheet having an uneven thickness include, in addition to envelopes, sheet materials on which recesses and projections are provided by emboss processing or partial resin coating, and paper sheets on which stamps, stickers, and the like are stuck.
The feed cassette 233 is detachably attached to the printer body 201A. The feed cassette 233 is a storage in which the sheets S are stored (i.e., an accommodation portion that accommodates the sheets S). The feed cassette 233 includes a lifter tray 8 that supports the sheets S stacked thereon. The lifter tray 8 is configured to be capable of ascending and descending as will be described later.
The feeding roller 1 is provided above the lifter tray 8. The feeding roller 1 functions as a feed member that feeds the uppermost sheet of the sheets S stacked and stored in the feed cassette 233. To be noted, as the feed member, for example, a belt member may be used instead of the feeding roller 1.
The conveyance roller 2 and the separation roller 3 constitute a separation roller pair serving as a conveyance unit that conveys sheets S fed by the feeding roller 1 one by one while separating the sheets S from each other. The conveyance roller 2 rotates along a sheet feeding direction of the feeding roller 1. The separation roller 3 is in pressure contact with the conveyance roller 2, and separates sheets S at a separation portion 232 that is a nip portion between the conveyance roller 2 and the separation roller 3. As the separation roller 3, for example, a roller member that is coupled, via a torque limiter, to a shaft member fixed to a frame member of the feed cassette 233 can be used. The separation roller 3 is an example of a separation member that separates sheets from each other, and as the separation member, for example, a roller member that receives a driving force in a direction against the rotation of the conveyance roller 2, that is, a retard drive via a torque limiter, or an elastic member of a pad shape such as a rubber pad may be used. To be noted, the feeding roller 1, the conveyance roller 2, and the separation roller 3 are each a roller including a member having a high friction coefficient such as rubber wrapped around the outer circumferential surface thereof.
A pull-out roller pair 239 is disposed downstream of the separation roller pair in the sheet conveyance direction. A registration roller pair 240 is disposed downstream of the pull-out roller pair 239 and upstream of the secondary transfer portion.
The outline of an image forming operation by the printer 201 will be described. First, when an image forming instruction (print job) is input to the printer 201 from an external computer, a controller of the printer 201 starts the image forming operation.
When the image forming operation is started, driving of the photosensitive drums 212 and the intermediate transfer belt 216 is started in the image forming portion 201B, and the charging units 213 uniformly charge the surface of the photosensitive drums 212 to a predetermined polarity and potential. The laser scanner 210 irradiates the photosensitive drums 212 with laser light modulated in accordance with a video signal generated on the basis of image information input when the print job is input. As a result of this, the photosensitive drums 212 are exposed, and thus electrostatic latent images corresponding to respective color component images are formed on the surface of the photosensitive drums 212. The developing units 214 develop the electrostatic latent images by using developer containing toner of respective colors. As a result of this, monochromatic toner images of respective colors are formed on the surface of the photosensitive drums 212.
The monochromatic toner images formed on the photosensitive drums 212 of the process cartridges 211 are sequentially transferred onto the intermediate transfer belt 216 by the primary transfer rollers 219 through primary transfer. In the primary transfer, the monochromatic toner images of respective colors are superimposed on one another on the intermediate transfer belt 216, and thus a full-color toner image is formed on the intermediate transfer belt 216. The full-color toner image is borne on the intermediate transfer belt 216, and is conveyed toward the secondary transfer portion.
In parallel with the toner image formation process described above, the sheet feeding apparatus 230 feeds the sheets S one by one. First, the lifter tray 8 ascends and thus the uppermost sheet among the sheets S in the feed cassette 233 abuts the feeding roller 1. The feeding roller 1 is rotationally driven by an unillustrated motor, and delivers out the sheet S by frictional force. When a plurality of the sheet S are delivered out by the feeding roller 1, one of the sheets S is separated from the remaining sheets S when passing the separation portion 232. Specifically, in the case where only one of the sheets S enters the separation portion 232, the separation roller 3 rotates in accordance with the sheet S and allows passage of the sheet S. In contrast, in the case where a plurality of sheets S enter the separation portion 232, the separation roller 3 rotates in a direction against the sheet feeding direction while sliding the sheets on one another, and thus prevents the other sheets S than the uppermost sheet S from passing the separation portion 232.
The sheet S having passed the separation portion 232 is conveyed to the registration roller pair 240 via the pull-out roller pair 239. The registration roller pair 240 corrects the skew of the sheet S, and then conveys the sheet S to the secondary transfer portion at a timing matching arrival at the secondary transfer portion of the toner image borne and conveyed on the intermediate transfer belt 216. Then, when the sheet S passes the secondary transfer portion, a predetermined transfer voltage is applied to the secondary transfer roller 217, and thus the toner image is transferred from the intermediate transfer belt 216 onto the sheet S.
The sheet S onto which the toner image has been transferred is conveyed to the fixing portion 220. The fixing portion 220 heats and pressurizes the toner image on the sheet S while conveying the sheet S, and thus fixes the toner image to the sheet S. The sheet S having passed the fixing portion 220 is discharged by the discharge roller pair 225, and is supported on the discharge tray 223 as a product.
The configuration of the feed cassette 233 will be described.
In the description below and drawings, the vertical direction in a state in which the printer 201 is placed on a horizontal surface, that is, the gravity direction will be referred to as an up-down direction, and particularly, upward in the vertical direction will be referred to as a z direction. Among directions orthogonal to the z direction, a direction in which the feed cassette 233 is attached to and detached from the printer body 201A will be referred to as a front-rear direction of the printer 201, and particularly, the direction from the front side toward the rear side will be referred to as a y direction. A direction orthogonal to the z direction and the y direction will be referred to as a left-right direction of the printer 201, and particularly, the direction from the left side toward the right side will be referred to as an x direction. In addition, the positional relationship and the like of the feed cassette 233 and constituent elements thereof will be described with the state in which the feed cassette 233 is attached to the printer body 201A as a standard.
As illustrated in
To be noted, slide rails 9 extending in the front-rear direction are disposed on respective side surfaces on the left and right sides of the feed cassette 233. Although only the slide rail 9 on one side is illustrated in
As illustrated in
A configuration of the feed cassette 233 will be further described with reference to
A sheet accommodated in the feed cassette 233 is fed in a sheet feeding direction Df approximately parallel to the x axis as viewed from above as illustrated in
As illustrated in
The cassette body 233A is a frame member having a substantially rectangular parallelepiped shape opening upward. The lifter tray 8 includes a tray body 8A supported to be swingable about a swing shaft 233b that is a boss portion provided in the cassette body 233A, and a tray attachment 18 detachably attached to the tray body 8A. The tray attachment 18 will be described later. The tray body 8A can support sheets also in a state in which the tray attachment 18 is detached. The lifter tray 8 is an example of a lifting/lowering member capable of ascending and descending with respect to a bottom portion 16 of the feed cassette 233, and may be configured to move up and down while maintaining an approximately horizontal orientation instead of swinging about the swing shaft 233b.
The lower surface of the sheets accommodated in the feed cassette 233 is supported by the lifter tray 8 and the bottom portion 16 of the cassette body 233A. That is, the lifter tray 8 serving as a lifting/lowering member and the bottom portion 16 of the cassette body 233A constitute a stacking portion that supports the sheets stacked thereon in the feed cassette 233 serving as a storage.
The lifter arm 17 is disposed between the tray body 8A of the lifter tray 8 and the bottom portion 16 of the cassette body 233A, pivots by a driving force supplied from a motor of the printer body 201A, and thus lifts/lowers the lifter tray 8. As illustrated in
As illustrated in
The side-end regulating members 10 and 11 are configured to operate in an interlocked manner via, for example, a rack-and-pinion mechanism. As a result of this, the side-end regulating members 10 and 11 move while maintaining a positional relationship symmetrical with respect to a conveyance center y0 in the sheet width direction Dw. The conveyance center y0 is a center position in the sheet width direction Dw of a contact range where the feeding roller 1 comes into contact with a sheet on the lifter tray 8. To be noted, cutout portions serving as recess portions where part of side ends of the tray body 8A in the sheet width direction Dw is cut out toward the conveyance center y0 are provided in the lifter tray 8 to allow movement of the side-end regulating members 10 and 11.
The trailing-end regulating member 14 serving as a trailing-end fence or a trailing-end guide is supported by the bottom portion 16 of the cassette body 233A. The trailing-end regulating member 14 is configured to be slidable, that is, movable or position-adjustable in an xl direction approximately parallel to the x axis with respect to the cassette body 233A. The trailing-end regulating member 14 has a regulating surface 20a serving as an abutting surface or a first abutting surface that extends in a direction approximately perpendicular to the x axis. The trailing-end regulating member 14 is positioned in accordance with the size of the sheets, and thus regulates the trailing-end position of the sheets by abutting the trailing end of the sheets by the regulating surface 20a. To be noted, a cutout portion serving as a recess portion where a center portion of an upstream end of the tray body 8A in the sheet feeding direction Df is cut out toward the downstream side in the sheet feeding direction Df is provided in the lifter tray 8 to allow movement of the trailing-end regulating member 14.
The side-end regulating members 10 and 11 and the trailing-end regulating member 14 are respectively constituted by body portions 10A, 11A, and 14A that themselves function as side-end regulating members and a trailing-end regulating member, and attachments 24, 25, and 20 respectively attached thereto. The side-end attachments 24 and 25 are attachments respectively detachably attached to the body portions 10A and 11A of the side-end regulating members 10 and 11. The trailing-end attachment 20 is an attachment detachably attached to the body portion 14A of the trailing-end regulating member 14. The configurations of the body portions 10A, 11A, and 14A and the attachments 24, 25, and 20 will be described in detail later.
The body portions 10A, 11A, and 14A of the side-end regulating members 10 and 11 and the trailing-end regulating member 14 are capable of regulating the position of the sheets even in a state in which the attachments 24, 25, and 20 are detached. That is, as illustrated in
To be noted, the regulating surfaces 24a and 25a of the side-end attachments 24 and 25 attached to the body portions 10A and 11A of the side-end regulating members 10 and 11 are positioned further on the inside than, that is, closer to the conveyance center y0 than the regulating surfaces 10b and 11b of the body portions 10A and 11A in the sheet width direction Dw. In addition, the regulating surface 20a of the trailing-end attachment 20 attached to the body portion 14A of the trailing-end regulating member 14 is positioned downstream of the regulating surface 14b of the body portion 14A in the sheet feeding direction Df Therefore, in the state in which the attachments 24, 25, and 20 are attached, sheets having smaller sizes in the sheet width direction Dw or the sheet feeding direction Df than in the state before attachment can be supported in the feed cassette 233.
Details of the tray attachment 18, the trailing-end attachment 20, and the side-end attachments 24 and 25 will be described.
To be noted, as one of main use cases of the attachments 18, 20, 24, and 25 described above, a case where envelopes are stacked in the feed cassette 233 can be considered. However, sheets other than envelopes may be stacked in the state in which the attachments 18, 20, 24, and 25 are attached.
The tray attachment 18 includes a front supporting stage 18a serving as an envelope front portion supporting stage and a friction sheet 19 as illustrated in
The front supporting stage 18a is a member having a thin and elongated shape in which a projecting shape whose center portion a1 (see
The friction sheet 19 is disposed downstream of the front supporting stage 18a in the sheet feeding direction Df. The friction sheet 19 is disposed below the feeding roller 1 as illustrated in
At least one engaging portion 18c projecting downward is provided at a lower portion of the tray attachment 18. Meanwhile, at least one engaged portion 8c that the at least one engaging portion 18c engages with is provided at a position corresponding to the engaging portion 18c in the tray body 8A. In the illustrated embodiment, three engaging portions 18c and three engaged portions 8c are provided, and only one of the engaging portions 18c is visible in
As illustrated in
The trailing-end attachment 20 includes the regulating surface 20A, a rear supporting stage 20d serving as an envelope rear portion supporting stage, claw portions 20b, and an attaching portion 20c.
The rear supporting stage 20d is a member having a thin and elongated shape in which a projecting shape whose center portion d1 (see
The rear supporting stage 20d is disposed at a center portion of the lifter tray 8 in the sheet width direction Dw. Specifically, as illustrated in
As described above, the front supporting stage 18a of the tray attachment 18 and the rear supporting stage 20d of the trailing-end attachment 20 are each formed in a projecting shape whose center portion in the sheet width direction Dw projects upward. The rear supporting stage 20d functions as a first support portion that is provided in the trailing-end regulating member 14 and supports the lower surface of the sheets. Meanwhile, the front supporting stage 18a of the lifter tray 8 functions as a second support portion that supports the lower surface of the sheets at a position downstream of the first support portion in the sheet feeding direction Df.
The front supporting stage 18a is provided on the tray body 8A of the lifter tray 8, and ascends and descends together with the tray body 8A. In contrast, the rear supporting stage 20d is provided as part of the trailing-end regulating member 14 supported by the bottom portion 16 of the feed cassette 233, and does not ascend or descend even when the lifter tray 8 ascends or descends. In addition, the front supporting stage 18a is positioned with respect to the lifter tray 8 serving as a stacking portion such that the front supporting stage 18a does not move even when the trailing-end regulating member 14 is moved in the sheet feeding direction Df. In other words, the trailing-end regulating member 14 is relatively movable in the sheet feeding direction Df with respect to the front supporting stage 18a.
The length of the front supporting stage 18a in the sheet feeding direction Df is smaller than the length of the rear supporting stage 20d in the sheet feeding direction Df. As a result of this, a space required for providing the trailing-end regulating member 14 that is a member movable in the sheet feeding direction Df can be made smaller.
Here, the projecting height of the first support portion is preferably set to be larger than the projecting height of the second support portion. The projecting height of the first support portion is a distance in the up-down direction from the upper surface of the stacking portion capable of supporting a sheet on both sides of the first support portion in the sheet width direction to the center portion of the first support portion in a cross-section of the sheet feeding apparatus taken along a plane (y-z plane) passing through the first support portion and perpendicular to the sheet feeding direction. The projecting height of the second support portion is a distance in the up-down direction from the upper surface of the stacking portion capable of supporting a sheet on both sides of the second support portion in the sheet width direction to the center portion of the second support portion in a cross-section of the sheet feeding apparatus taken along a plane (y-z plane) passing through the second support portion and perpendicular to the sheet feeding direction.
In the present embodiment, the rear supporting stage 20d projects with respect to the bottom portion 16 of the feed cassette 233, and the front supporting stage 18A projects with respect to the tray body 8A of the lifter tray 8. Therefore, the projecting height (h2 in
Whereas the front supporting stage 18a has a trapezoidal cross-section along a plane perpendicular to the sheet feeding direction Df, the rear supporting stage 20d has a triangular cross-section along the plane perpendicular to the sheet feeding direction Df. To be noted, the front supporting stage 18a and the rear supporting stage 20d may have any shape as long as the shape is a projecting shape that supports the center portion of the lower surface of the sheet stack in the sheet width direction Dw. For example, the rear supporting stage 20d may be formed to have a trapezoidal shape in section view, or may be formed in a different projecting shape such as a shape having a semicircular cross-section.
In addition, the widths of the center portions a1 and d1 of the front supporting stage 18a and the rear supporting stage 20d in the sheet width direction Dw are each set to be smaller than the width of a sheet having the smallest width in the sheet width direction Dw among sheets that are compatible with the feed cassette 233. Specifically, in a state in which the side-end regulating members 10 and 11 have been moved to the most inner positions, the center portions a1 and d1 of the front supporting stage 18a and the rear supporting stage 20d are positioned further on the inside than the regulating surfaces 24a and 25a in the sheet width direction Dw. In addition, the widths of the center portions a1 and d1 are set to be ½ or less, preferably ⅓ of the widths of the regulating surfaces 24a and 25a in a state in which the side-end regulating members 10 and 11 have been moved to the most inner positions. This is because if the widths of the center portions a1 and d1 that come into contact with the lower surface of the sheet stack are small, the variation in the stack height of the sheet stack derived from the unevenness of the thickness of the sheet is more likely to be absorbed by the space between the center portions a1 and d1 and the regulating surfaces 24a and 25a.
The claw portions 20b are projection portions serving as first projection portions projecting downstream in the sheet feeding direction Df from the upper end of the regulating surface 20a. The claw portions 20b have a function of restricting the uppermost sheet of the sheet stack supported on the lifter tray 8 from sticking out beyond the upper end of the regulating surface 20a.
The attaching portion 20c is provided on the back side of the regulating surface 20a, that is, on the upstream side of the regulating surface 20a in the sheet feeding direction Df. The attaching portion 20c is constituted by a pair of hook-shaped members opposing each other in the sheet width direction Dw as viewed from above, and a space for accepting the body portion 14A of the trailing-end regulating member 14 is defined between the pair of hook-shaped members.
As illustrated in
The side-end attachments 24 and 25 respectively include regulating surfaces 24a and 25a, claw portions 24b and 25b, and attaching portions 24c and 25c as illustrated in
The claw portions 24b and 25b are projection portions serving as second projection portions projecting inward in the sheet width direction Dw respectively from the upper ends of the regulating surfaces 24a and 25a. The claw portions 24b and 25b have a function of restricting the uppermost sheet of the sheet stack supported on the lifter tray 8 from sticking out beyond the upper ends of the regulating surfaces 24a and 25a.
The attaching portions 24c and 25c are respectively provided on the back side of the regulating surfaces 24a and 25a, that is, on the outside of the regulating surfaces 24a and 25a in the sheet width direction Dw. The attaching portions 24c and 25c are each constituted by a pair of hook-shaped members opposing each other in the sheet feeding direction Df as viewed from above, and a space for accepting the body portion 10A or 11A of the side-end regulating member 10 or 11 is defined between the pair of hook-shaped members.
As illustrated in
As described above, in the present embodiment, the feed cassette 233 takes a state suitable for supporting envelopes, by attaching the attachments 18, 20, 24, and 25 from above in a state in which the feed cassette 233 is drawn out from the printer body 201A. In addition, by detaching the attachments 18, 20, 24, and 25 to the upper side in the state in which the feed cassette 233 is drawn out from the printer body 201A, the feed cassette 233 takes a state suitable for supporting sheets other than envelopes. As described above, the user can easily change the state of the feed cassette 233 in accordance with the use purpose without needing a complex operation or a tool, and thus the usability can be improved.
In addition, in the present embodiment, the rear supporting stage 20d that swingably supports the trailing end of the sheets is disposed at the trailing-end regulating member 14, and therefore sheets of various sizes can be handled.
As illustrated in
Next, the control performed for ascension/descension of the lifter tray 8 and for the feeding operation will be described with reference to
As illustrated in
When it is determined that the feed cassette 233 has been attached, the controller of the printer body 201A rotates the drive gear 234 by starting rotation of a motor. As a result of this, the lifter gear 15 engaged with the drive gear 234 rotates, and thus the lifter arm 17 pivots together with the lifter gear 15. As a result of this, as illustrated in
To be noted, an urging member such as a spring that urges the feeding roller 1 downward and an unillustrated sensor that detects the height of the feeding roller 1 reaching a predetermined position where feeding of the envelope is possible are provided in the printer body 201A. In the case where the lifter tray 8 further ascends from a time point when the uppermost envelope has come into contact with the feeding roller 1 and the sensor issues a signal indicating that the height of the feeding roller 1 has reached a predetermined position, the controller stops the rotation of the motor and stops the ascension of the lifter tray 8. As a result of this, it becomes possible to start the feeding operation by rotational driving of the feeding roller 1.
When the amount of stack of the envelope stack P and the height of the upper surface of the envelope stack P are reduced as a result of the feeding operation, the sensor issues a signal indicating that the height of the feeding roller 1 has become smaller than that of a predetermined position. Then, the controller starts rotating the motor, lifts the lifter tray 8 by a predetermined amount, and then stops the rotation of the motor. As a result of this, while the feeding operation is executed, the height of the upper surface of the envelope stack P is kept approximately constant, and the envelopes are sequentially fed by the feeding roller 1 starting from the uppermost envelope.
As described above, the feed cassette 233 of the present embodiment takes a state suitable for supporting sheets of uneven thickness such as envelopes by attaching the attachments 18, 20, 24, and 25 thereto.
A case where the envelope stack P illustrated in
In addition, as a result of the feeding roller 1 pressing the envelope stack P at the time of feeding, the inclination of the trailing end of the envelope stack P can become larger than the inclination of the leading end of the envelope stack Pin some cases. This will be described next.
As illustrated in
In the state of
Here, the stacking heights of the trailing end portion of the envelope stack P become larger on the flap 23 side where the thickness per envelope is larger. As a result, a stacking height difference in the sheet width direction Dw of the trailing end portion of the envelope stack P becomes larger than before the envelope stack P abuts the feeding roller 1. That is, H3′−H4′>H3−H4 holds.
Therefore, in the case where the envelope stack P is set, the inclination of an uppermost envelope P1 can become large especially at a trailing end P1b as a result of the feeding roller 1 pressing the envelope stack P. In the case where the orientation of the uppermost envelope P1 is greatly inclined at the trailing end portion of the envelope stack P as described above, there is a possibility that a feeding failure of the feeding roller 1 occurs.
Supplementary description of the occurrence of the feeling failure caused by the inclination of the trailing end portion of the envelope stack P will be given. A case where the feeding roller 1 has started feeding of the uppermost envelope P1 in a state in which the leading end portion of the envelope stack P is pressed by the feeding roller 1 as illustrated in
However, in the case where the inclination of the uppermost envelope P1 is different between the leading end P1a and the trailing end P1b, the envelope P1 is twisted, and a torsional stress to cancel the inclination difference between the leading end P1a and the trailing end P1b is generated in the envelope P1. Specifically, in the case where the envelope P1 is viewed from the downstream side in the sheet feeding direction Df in the state of
Due to this tortional stress, the pressing force (contact pressure) by which the uppermost envelope P1 presses the feeding roller 1 increases on the same side as the flap 23 in the sheet width direction Dw, and the pressing force (contact pressure) by which the uppermost envelope P1 presses the feeding roller 1 decreases on the side opposite to the flap 23. That is, in the state in which the inclination of the trailing end portion of the envelope stack P has increased as a result of the feeding roller 1 pressing the envelope stack P, the balance of the contact pressure between the feeding roller 1 and the envelope P1 is disturbed due to the tortional stress generated in the envelope stack P.
Here, as illustrated in
However, even in the case where the inclination of the leading end P1a of the uppermost envelope P1 is made closer to 0 by the front supporting stage 18a, if the inclination of the trailing end portion of the envelope stack P is still large, there is a possibility that a feeding failure of the feeding roller 1 occurs as described above. To address this, it is desired to reduce the inclination of the trailing end portion of the envelope stack P.
To be noted, as a different method for reducing the biased contact of the feeding roller 1 in the case of feeding a sheet having an uneven thickness such as an envelope, providing a supporting stage swingable about a swing shaft passing through a center portion in the sheet width direction Dw instead of the front supporting stage 18a can be also considered. Also in this case, if the inclination of the trailing end portion of the envelope stack P is kept large, there is a possibility that a feeding failure of the feeding roller 1 occurs.
Therefore, in the present embodiment, as illustrated in
As described above, according to the present embodiment, by supporting the lower surface of the trailing end portion of the envelope stack P by the rear supporting stage 20d having the projecting shape, the inclination of the trailing end P1b of the uppermost envelope P1 can be made closer to 0, and thus the occurrence of a feeding failure can be reduced. That is, according to the present embodiment, sheets of various sizes having uneven thickness can be fed more stably.
Here, as described above, the projecting height h2 of the rear supporting stage 20d is set to be larger than the projecting height h1 of the front supporting stage 18a. That is, h1<h2 holds. This corresponds to the fact that, as described above, the stacking height difference (H3′−H4′) at the rear end portion of the envelope stack P is larger than the stacking height difference (H1′−H2′) at the leading end portion of the envelope stack Pin the state in which the envelope stack P is pressed by the feeding roller 1 as illustrated in
In addition, while envelopes are typically manufactured by folding and gluing original paper, the shapes of the envelopes and the direction and position of the gluing vary widely. Further, if the envelopes are exposed to a low-humidity or low-temperature environment, warpage or curl can occur in the envelopes depending on the variation of the direction and position of the gluing. If an envelope stack warped or curled in this manner is supported in the feed cassette 233 and pressed by the feeding roller 1, the stacking height difference of the envelope stack in the sheet width direction Dw can become even larger due to the warpage or curl.
Even in such a state, according to the configuration of the present embodiment, the inclination of the trailing end P1b of the uppermost envelope P1 can be made closer to 0 by the rear supporting stage 20d, and thus occurrence of a feeding failure can be reduced.
In addition, when the envelope stack P is pressed by the feeding roller 1, the uppermost envelope P1 sometimes moves beyond the upper end of the regulating surface 20a of the trailing-end regulating member 14 or the upper end of the regulating surface 24a or 25a of the side-end regulating member 10 or 11. In this case, there is a possibility that the envelope P1 released from the regulation by the regulating surfaces 20a, 24a, and 25a turns while feeding and thus is skewed greatly, and a conveyance failure or displacement of the image occurs.
In contrast, in the present embodiment, since the claw portions 20b projecting from the upper end of the regulating surface 20a of the regulating member 14 are provided, sticking out of the trailing end P1b of the uppermost envelope P1 beyond the regulating surface 20a can be restricted. Similarly, in the present embodiment, since the claw portions 24b and 25b projecting from the upper ends of the regulating surfaces 24a and 25a of the side-end regulating members 10 and 11 are provided, sticking out of the side-ends of the uppermost envelope P1 beyond the regulating surfaces 24a and 25a can be restricted. As a result of this, the possibility of occurrence of the conveyance failure and the displacement of the image caused by movement of the uppermost envelope P1 beyond the regulating surfaces 20a, 24a, and 25a during feeding can be lowered.
In the present embodiment described above, a configuration in which the front supporting stage 18a having a projecting shape and the rear supporting stage 20d having a projecting shape are used together has been described. However, as described with reference to
Next, a feed cassette 333 according to a second embodiment of the present disclosure will be described with reference to
The feed cassette 333 according to the present embodiment is different from the feed cassette 233 of the first embodiment in the configuration inside the cassette. In the description below, it is assumed that elements denoted by the same reference signs as in the first embodiment have substantially the same configurations and functions as those described in the first embodiment, and part different from the first embodiment will be mainly described.
As illustrated in
The lifter tray 38 has a shape in which the tray body 8A and the tray attachment 18 of the first embodiment are integrated. Therefore, the lifter tray 38 includes a front supporting stage 38a having a projecting shape. The shape and position of the front supporting stage 38a can be set to be substantially the same as those of the front supporting stage 18a of the first embodiment.
The side-end regulating member 34 has a shape in which the body portion 11A of the side-end regulating member 11 and the side-end attachment 24 of the first embodiment are integrated. The side-end regulating member 35 has a shape in which the body portion 10A of the side-end regulating member 10 and the side-end attachment 25 of the first embodiment are integrated. The side-end regulating members 34 and 35 respectively include claw portions 34b and 35b that restrict the uppermost sheet from sticking out beyond the regulating surfaces of the side-end regulating members 34 and 35.
The trailing-end regulating member 30 has a shape in which the body portion 14A of the trailing-end regulating member 14 and the trailing-end attachment 20 of the first embodiment are integrated. Therefore, the trailing-end regulating member 30 includes the rear supporting stage 30d having a projecting shape. The shape and position of the rear supporting stage 30d can be set to be substantially the same as those of the rear supporting stage 20d of the first embodiment. In addition, the trailing-end regulating member 30 includes claw portions 30b that restrict the uppermost sheet from sticking out beyond the regulating surface of the trailing-end regulating member 30.
As described above, in the present embodiment, the elements such as the front supporting stage 18a and the rear supporting stage 30d suitable for supporting sheets having uneven thickness such as envelopes are not provided as attachments as in the first embodiment but are incorporated in the feed cassette 333 from the start. Therefore, in the case of supporting envelopes or the like, substantially the same merit as in the first embodiment can be obtained. In addition, in the case of using the feed cassette 233 exclusively for the purpose of feeding envelopes or the like, the sheet feeding apparatus can be simplified and the cost of the sheet feeding apparatus can be reduced by employing the feed cassette 333.
The printer 201 described in the embodiments described above is an example of an image forming apparatus. As the image forming portion, an image forming portion of a direct transfer system that directly transfers the toner image from the image bearing member onto the sheet may be used instead of the image forming portion 201B of the intermediate transfer system of a tandem type described above. In addition, the system of the image forming portion is not limited to an electrophotographic system, and an image forming unit of an inkjet system or an offset printing mechanism may be used as the image forming portion.
In addition, the sheet feeding apparatus is not limited to an apparatus provided as part of an image forming apparatus, and may be an optional feeder that is connected to the image forming apparatus and feeds a sheet toward the image forming apparatus. In addition, the sheet feeding apparatus may be an apparatus that feeds a sheet for a purpose other than image formation such as an apparatus that feeds a sheet (document) to be read in an image reading apparatus or an apparatus that feeds an envelope for inspecting what is inside the envelope.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-173907, filed on Oct. 25, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-173907 | Oct 2021 | JP | national |