This application claims priority from Japanese Patent Application No. 2003-190395 filed on Jul. 2, 2003, which is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a sheet feeding apparatus that is provided in an image forming apparatus for forming an image on a recording medium such as an electrophotographic copying machine, a printer, a word processor, or a facsimile apparatus.
2. Related Background Art
A sheet feeding apparatus for automatically feeding a recording medium (hereinafter referred to as sheet) to an image forming portion is mounted on an image forming apparatus. FIGS. 13 to 16 show an example of a conventional image forming apparatus and a sheet feeding apparatus mounted on this image forming apparatus.
In
The transferring roller 15 transfers the toner image, which is formed on the photosensitive drum 14 of the process cartridge 13, to the sheet P conveyed by the first conveying roller pair 7 and the second conveying roller pair 9. The fixing device 17 fixes the toner image to the sheet P by heating and pressurizing the sheet P having the toner image transferred thereon, thereby performing image formation.
Provided on the downstream side of the fixing device 17 are a delivery roller pair 19 for delivery of the sheet P to which the toner image has been fixed and a delivery tray 21 for stacking and receiving sheets to be delivered.
In
The sheet feeding cassette 3 includes: a cassette main body 3a; a pressure plate 5 serving as pushing means for supporting the sheets P which is rotatably supported by the cassette main body 3a; a pressure spring 24 that urges the pressure plate 5 so as to push the leading edge side of the supported sheets P against the sheet feeding roller 4; a separation pad 6 for separating the sheets P, which are delivered by the sheet feeding roller, one by one; a separation spring 25 that urges the separation pad 6 toward the sheet feeding roller 4; width regulating plates 27 and 28 that regulate a position in a width direction of the sheets P contained in the sheet feeding cassette 3; and a trailing edge regulating plate 29 that regulates a position of a trailing edge of the sheets P.
The width regulating plates 27 and 28 provided in the sheet feeding cassette 3 are provided so as to be movable in a width direction of sheets according to a size of the sheets in the sheet feeding cassette 3 in order to regulate a sheet width of the sheets P. The trailing edge regulating plate 29 is provided so as to be movable in the longitudinal direction of the sheets according to the size of the sheets.
The separation pad 6 is constituted by a rubber material 6a, which comes into abutment against the sheet feeding roller 4, and a holder 6b, which is rotatably held by the cassette body 3a that holds the rubber material 6a. The separation pad 6 is urged by the separation spring 25 such that the rubber material 6a is brought into press-contact with the sheet feeding roller 4. The separation pad 6 comes into abutment against outer peripheral surfaces of the sheet feeding sub-rollers 23 in a sheet feed standby state, and is pushed against the outer peripheral surfaces of the sheet feeding sub-rollers 23 through the sheet P during conveyance of the sheet P.
However, the conventional sheet feeding apparatus disclosed in Japanese Patent Application Laid-Open No. 08-157110 has a problem in that a trailing edge of a sheet that is fed after being separated jumps as the sheet passes through the separation pad, thus generating noise. In order to solve this problem, there is a technique for providing wing portions at both ends of the separation pad in a direction perpendicular to a sheet conveying direction.
However, the technique disclosed in the laid-open patent application only addresses the problem of trailing edge jumping sound that is caused as the trailing edge of the separated sheet jumps after passing through a press-contact portion between the sheet feeding roller and the separation pad. The technique does not address the problem of trailing edge jumping sound that is caused when the trailing edge of the separated sheet moves away from a sheet stacking portion.
That is, in the sheet feeding apparatus shown in
The present invention has been devised in order to solve the above-mentioned problems, and it is an object of the present invention to realize a sheet feeding apparatus with reduced noise and provide an image forming apparatus capable of silent operation.
To attain the above object, according to the present invention, there is provided a sheet feeding apparatus characterized by including: sheet housing means for housing sheets; a sheet feeding roller for feeding the sheets housed in the sheet housing means; pushing means for pushing the sheets against the sheet feeding roller; a separation pad that comes into abutment against the sheet feeding roller and separates the sheets one by one as the sheets are fed by the sheet feeding roller and the pushing means; and a sheet guide portion that is arranged between a pushing portion where the sheets are pushed against the sheet feeding roller by the pushing means and an abutting portion where the sheet feeding roller and the separation pad come into abutment against each other.
First Embodiment
A first embodiment of a sheet feeding apparatus of the present invention will be explained below with a laser beam printer, which is an image forming apparatus adopting an electrophotographic system, as an example.
(Image Forming Portion)
In
(Laser Scanner)
As shown in
(Sheet Conveying Path)
As shown in
A sheet delivered from the sheet feeding cassette 3 is sent to the image forming portion F by a curved sheet conveying path 8. A first conveying roller pair 7 and a second conveying roller pair 9 are arranged in the sheet conveying path 8, and the sheet is conveyed to the image forming portion F by these sheet conveying roller pairs 7 and 9. In the first conveying roller pair 7, a direction of a nip line thereof (a tangent of a press-contact portion of a roller) is a vertical direction. The first conveying roller pair 7 conveys a sheet delivered from a sheet feeding apparatus 2, which will be described later in detail, in the vertical direction. The sheet to be conveyed is guided to the second conveying roller pair 9 by the curved sheet conveying path 8.
Reference numeral 10 denotes a registration sensor. This registration sensor 10 synchronizes a leading edge position of a sheet P, which is conveyed by the sheet conveying roller pairs 7 and 9, with light-emitting timing of the laser scanner 11 serving as an exposure light source and starts drawing an image from a predetermined position on the sheet P.
A sheet discharge sensor 18 for detecting a leading edge position and a trailing edge position of the sheet P, which has been heated and fixed by the fixing device 17, and detecting jam is provided in a sheet conveying path 8 on a downstream side of the image forming portion F. In addition, a sheet discharge roller pair 19 for delivery of the sheet P onto a delivery tray 21 is provided on a downstream-side end of the sheet conveying path 8B.
(Electrical Components Layout)
Reference numeral 22 denotes an electrical portion consisting of an AC power supply and a DC power supply, and a high voltage power supply. As shown in
(Sheet Feeding Apparatus)
In
The sheet feeding cassette 3 for housing the sheets P includes: a pressure plate 5 serving as pushing means for pushing a leading edge side of the housed sheets P against the sheet feeding roller 4; a pressure spring 24 that urges the pressure plate 5 upward; width regulating plates 27 and 28 that regulate a position in a width direction of the sheets P stacked on the pressure plate 5; and a trailing edge regulating plate 29 that regulates a trailing edge position of the sheets P. The width regulating plates 27 and 28 are movable in a width direction of the sheets P according to a size of the sheets P in order to regulate a width of the sheets P, and the trailing edge regulating plate 29 is movable in a length direction of the sheets P according to the size of the sheets P.
Moreover, the sheet feeding cassette 3 includes: a separation pad 6 for separating the sheets P, which are delivered by the sheet feeding roller 4, one by one; and a separation spring 25 that urges the separation pad 6 to the sheet feeding roller 4. Between a pushing portion N1 where the sheets P are pushed against the sheet feeding roller 4 by the pressure plate 5 (abutting portion where the sheet P and the sheet feeding roller 4 come into abutment against each other) and an abutting portion N2 where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, a sheet guide surface 26, which guides the sheets P delivered by the sheet feeding roller 4 toward the abutting portion N2, is formed integrally with a cassette body 3a.
The pressure plate 5 is held in the sheet feeding cassette 3 so as to be rotatable about a rotation center 5A and pushes the leading edge side of the sheets P against the sheet feeding sub-rollers 23 by a spring force of the pressure spring 24 in a sheet feed standby state. A separation sheet 30 (shown in
The separation pad 6 consists of a rubber material 6a, which comes into abutment against the sheet feeding roller 4, and a holder 6b, which holds the rubber material 6a. The separation pad 6 comes into abutment against the sheet feeding sub-rollers 23 in a sheet feed standby state, and is pushed against the sheet feeding sub-rollers 23 through the sheet P during conveyance of the sheets P fed to the sheet conveying path 8 by the sheet feeding roller 4. The separation pad 6 and the separation spring 25, which urges the separation pad 6, are provided in the cassette body 3a.
The sheet feeding cassette 3 is detachably mounted on the printer body 1a. Thus, when the sheets P are supplied, the sheet feeding cassette 3 can be removed from the image forming apparatus body 1a to perform supply of additional sheets.
A tangent B of the sheet feeding roller 4 in the pushing portion N1 and a sheet top surface P2 in
In
110°≦α≦135°
170°≦β≦175°
Table 1 shows a result of an experiment in which the angles α and β are changed. As it is seen from this result, by setting the angles α and β to 110°≦α≦135° and 170°≦β≦175°, satisfactory sheet feeding performance is obtained with thin sheet (60 g sheet) and thick sheet (163 g sheet). When the angles α and β are reduced, a conveying resistance at a leading edge of the sheet P to be fed increases to cause defective sheet feeding. In addition, when the angles α and β are increased, this results in reduced leading-edge separating action for the sheets P to cause double feeding.
In this way, when it is assumed that an angle formed by the tangent B of the sheet feeding roller 4 and the sheet feeding rollers 23 in the pushing portion N1 and the sheet guide surface 26 is a, and an angle formed by the tangent in the abutting portion N2, where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, and the sheet guide surface 26 is β, by setting the angles α and β as 110°≦α≦135° and 170°≦β≦175°, occurrence of defective sheet feeding and double feeding is eliminated, and satisfactory sheet feeding performance is obtained with thin sheet and thick sheet.
In addition, when it is assumed that a coefficient of friction between the sheet guide surface 26 and the sheet P is μ1, a coefficient of friction between the separation pad 6 and the sheet P is μ2, and a coefficient of friction between the sheet feeding roller 4 and the sheet P is μ3, the coefficients of friction are set so as to satisfy a relation of μ1<μ2<μ3. In this embodiment, the coefficient of friction μ1 between the sheet guide surface 26 and the sheet P is set to about 0.1 to 0.2, the coefficient of friction μ2 between the separation pad 6 and the sheet P is set to about 0.7 to 1.0, and the coefficient of friction μ3 between the sheet feeding roller 4 and the sheet P is set to about 1.5 to 2.0.
In this way, when it is assumed that a coefficient of friction between the sheet guide surface 26 and the sheet P is μ1, a coefficient of friction between the separation pad 6 and the sheet P is μ2, and a coefficient of friction between the sheet feeding roller 4 and the sheet P is μ3, by setting the coefficients of friction so as to satisfy a relation of μ1<μ2<μ3, there is an effect in that a conveying resistance of the sheet P on the sheet guide surface 26 is reduced to prevent defective sheet feeding. There is also an effect in that separating performance in the abutting portion N2, where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, is improved to prevent double feeding.
(Sheet Feeding Operation)
A sheet feeding operation of the sheet feeding apparatus of the present invention will be explained.
The sheet feeding roller 4 receives transmission of a drive force from a drive source such as a motor (not shown in the figure) and rotates in a direction of arrow D in
As shown in
In the sheet feeding apparatus according to the first embodiment of the present invention, after passing over the pressure plate 5, the trailing edge P5 of the sheet P is led to the abutting portion N2 where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, while being guided by the sheet guide surface 26. Thus, there is an effect in that generation of trailing edge jumping sound can be reduced.
In addition, the sheets P are subjected to separating actions in two stages consisting of the first separation for handling and separating the sheets P on the sheet guide surface 26 formed as an inclined surface and the second separation for separating the sheets P in the abutting portion N2 where the rubber material 6a of the separation pad 6 and the sheet feeding roller 4 come into abutment against each other. Thus, there is an effect in that the double feeding preventing effect is improved.
In addition, by setting an angle of the sheet guide surface 26 and an angle of the separation pad 6 to the above-mentioned angles, a sheet is delivered from the sheet feeding cassette 3 substantially in a vertical direction. Thus, the sheets, which are housed horizontally, are rapidly oriented upward and fed in the separating portion of the sheet feeding roller 4 and the separation pad 6 and passed to the sheet conveying path 8 arranged in a vertical direction. In this way, since the horizontally supported sheets can be delivered in the vertical direction, a size in the horizontal direction of the sheet feeding apparatus can be suppressed to realize a reduction in the size of the printer 1.
Second Embodiment
Next, a second embodiment of the sheet feeding apparatus in accordance with the present invention will be explained with reference to
In the sheet feeding apparatus 2, the inclined guide surface 26, which is provided between the pushing portion N1 where the sheets P are pushed against the sheet feeding roller 4 by the pressure plate 5 and the abutting portion N2 where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, and which guides the sheets P delivered by the sheet feeding roller 4 toward the abutting portion N2, is formed integrally with the holder 6b of the separation pad 6.
In this structure, the sheets P are subjected to separating actions in two stages consisting of the first separation for handling and separating the sheets P on the sheet guide surface 26 formed in a slope shape and the second separation for separating the sheets P in the abutting portion N2 where the rubber material 6a of the separation pad 6 and the sheet feeding roller 4 come into abutment against each other. Thus, there is an effect in that improved double-sheet feeding preventing effect can be attained.
In addition, after passing over the pressure plate 5, the trailing edge P5 of the sheet P is led to the abutting portion N2, where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, while being guided by the sheet guide surface 26. Thus, there is an effect in that generation of trailing edge jumping sound can be reduced.
Third Embodiment
Next, a third embodiment of the sheet feeding apparatus in accordance with the present invention will be explained.
In the sheet feeding apparatus 2, the sheet guide surface 26 is formed in an arc shape with an inner diameter surface thereof serving as a sheet guide. The sheet guide surface 26 is provided between the pushing portion N1, where the sheets P are pushed against the sheet feeding roller 4 by the pressure plate 5, and the abutting portion N2, where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, and guides the sheets P delivered by the sheet feeding roller 4 toward the abutting portion N2.
In this structure, a separating action acts on the sheets P, which are conveyed by the sheet feeding roller 4, at a curvature on the sheet guide surface 26 formed in an arc shape toward the abutting portion N2 where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, and the sheets P are subjected to the first separation.
Subsequently, the sheets P, which could not be separated on the sheet guide 26 are subjected to the second separation in the abutting portion N2, where the rubber material 6a of the separation pad 6 and the sheet feeding roller 4 come into abutment against each other, to send only one sheet, which is in abutment against the sheet feeding roller 4, to the sheet conveying path 8 so as to be fed to the first conveying roller pair 7.
Thus, the sheets P are subjected to separating actions in two stages consisting of the first separation for separating the sheets P at a curvature on the sheet guide surface 26 formed in an arc shape and the second separation for separating the sheets P in the abutting portion N2 where the rubber material 6a of the separation pad 6 and the sheet feeding roller 4 come into abutment against each other. Thus, there is an effect in that the double feeding preventing effect is improved.
In addition, after passing over the pressure plate 5, the trailing edge P5 of the sheet P is led to the abutting portion N2 where the sheet feeding roller 4 and the separation pad 6 come into abutment against each other, while being guided by the sheet guide surface 26, similarly to the first embodiment. Thus, there is an effect in that generation of trailing edge jumping sound can be reduced.
Fourth Embodiment
Next, a fourth embodiment of the sheet feeding apparatus in accordance with the present invention will be explained.
The sheet guide surface 26 is constituted by a tabular member of metal, fixed to the sheet feeding cassette 3 by fixing means such as screws or fitting, and grounded. Since the sheet guide surface 26 is constituted by the tabular member of metal and grounded in this way, there is an effect in that wear of the sheet guide surface 26 due to conveyance and sliding of the sheet P is prevented and occurrence of defective sheet feeding and double feeding due to the wear of the sheet guide surface 26 is prevented. In addition, since charging due to sliding of the sheet P and the sheet guide surface 26 can be prevented, there is an effect in that a defective image due to charging is prevented.
Number | Date | Country | Kind |
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2003-190395 | Jul 2003 | JP | national |