1. Field of the Invention
The present invention relates to a sheet feeding apparatus and an image forming apparatus, and particularly relates to a configuration for lifting and lowering a sheet stacking portion which stacks a sheet.
2. Description of the Related Art
A related art image forming apparatus such as a printer, a duplicator, or a facsimile machine has a sheet feeding apparatus which delivers a sheet stored in a sheet storage portion, which is provided detachably in the image forming apparatus body, by a sheet feeding unit to be fed to an image forming portion. An example of the sheet feeding apparatus is provided with a sheet stacking portion in the sheet storage portion to be lifted and lowered, and the sheet stacking portion is lifted when feeding a sheet to press the sheet against the sheet feeding unit thereby feeding the sheet. In the sheet feeding apparatus, the sheet stacking portion is lifted according to the sheet stacking amount by a lifter mechanism that is a lifting and lowing mechanism in order to keep the height of the uppermost sheet to a predetermined height at which sheet feeding is possible.
The image forming apparatus body is provided with a driving unit having a gear and a motor which drives the gear to drive the lifter mechanism, and when the sheet storage portion is mounted, the lifter mechanism is connected to the driving unit. Note that, when a user feeds a sheet or changes the kind of sheet, or sheet jam is occurred, the sheet storage portion is extracted from the image forming apparatus body so that the connection between the lifter mechanism and the driving unit is released. The sheet stacking portion is lowered when the connection is released.
In the related art, a sheet storage portion is required to enlarge capacity and deal with various sheets with high density. On the other hand, however, it also needs to satisfy a proposition called thinning, miniaturization and weight reduction aiming cost reduction. Further, in the lifter mechanism and the driving unit, it is required to improve reliability upon drive transmission against increase in the maximum number of stacked sheets and a load increased according to a request to feed a sheet with a large basis weight.
Therefore, in a the related sheet feeding apparatus, the lifter idler gears 141, 142 and the lifter gear 135 illustrated in
However, in such a related art sheet feeding apparatus, even when the lifter idler gears and the lifter gear are high module gears, the frame 146 and the lifter shaft 134 supporting them are sometimes deformed at a high load. Especially, in a product from which weight and thickness are reduced, there is a risk that the lifter shaft 134 is inclined in the width direction orthogonal to the sheet feeding direction or bent downward at a high load, and thereby proper meshing between the gears may be impaired.
And also, in a configuration that the boss 136 is engaged with the frame 146, the opening portion 145 needs to be formed outside of the rotation range K of the lifter gear 135. However, a location in which the boss 136 and the opening portion 145 are formed may be restricted due to a configuration of the frame 146 or the sheet feeding cassette 131. Therefore, reliability of meshing between the gears needs to be ensured with an additional cost for metalizing the lifter shaft 134 and the frame.
Then, the present invention is made considering such a situation so as to provide a sheet feeding apparatus and an image forming apparatus capable of ensuring reliability of meshing between gears at low cost.
A sheet feeding apparatus of the present invention includes a sheet storage portion which is provided to an apparatus body to be drawably mounted on the apparatus body and has a sheet stacking portion capable of lifting and lowering on which a sheet is stacked, a driving portion which is provided to the apparatus body and has a driving gear and a drive source connected to the driving gear, a lifting and lowering portion which is provided to the sheet storage portion and has a rotating member capable of rotating in a direction that the sheet storage portion is lifted, and a lifting and lowering gear provided to a rotation shaft of the rotating member and meshed with the driving gear when the sheet storage portion is mounted to the apparatus body, and a restriction portion which restricts a displacement of the lifting and lowering gear due to a load applied to the lifting and lowering gear when a driving force from the drive source is transmitted to the lifting and lowering gear from the driving gear.
According to the present invention, reliability of meshing of gears can be ensured at low cost by restricting displacement of the lifting and lowering gear due to a load applied to the lifting and lowering gear by the restriction portion which restricts the displacement of the lifting and lowering portion when lifting the sheet stacking portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments for carrying out the present invention will be described in detail hereunder with reference to the drawings.
In
The image forming portion 1B is of a 4 drum-full-color system, having a laser scanner 10, and four process cartridges 11 which forms a four-color toner image of yellow (Y), magenta (M), cyan (C), and black (K). Note that each of the process cartridges 11 has a photosensitive drum 12, a charging device 13 as a charging portion, and a development device 14 as a development unit.
And also, the image forming portion 1B has an intermediate transfer unit 1C arranged above the process cartridge 11, and a fixing portion 200. Note that a toner cartridge 15 for supplying toner to the development device 14 is disposed. The intermediate transfer unit 1C has an intermediate transfer belt 16 wound around a driving roller 16a and a tension roller 16b, and a primary transfer roller 19 provided inside of the intermediate transfer belt 16 to abut on the intermediate transfer belt 16 in a position opposite to the photosensitive drum 12. Here, the intermediate transfer belt 16 is rotated in the arrowed direction by the driving roller 16a driven by a driving portion (not illustrated).
Then, each color toner image with the negative polarity on the photosensitive drum is multi-transferred on the intermediate transfer belt 16 in order by the primary transfer roller 19. A secondary transfer roller 17, which transfers a color image formed on the intermediate transfer belt on the sheet S, is provided in a position opposite to the driving roller 16a of the intermediate transfer unit 1C.
Moreover, a fixing portion 200 is arranged above the secondary transfer roller 17, a pair of first discharge rollers 25a, a pair of second discharge rollers 25b, and a double-side reverse portion 1D being arranged at an upper left portion of the fixing portion 200. The double-side reverse portion 1D is provided with a pair of reverse rollers 22 capable of rotating normally and reversely and a reconveyance passage R which conveys a sheet, whose one surface is provided with an image, to an image forming portion 1B again. Note that a controller 24 for controlling image forming operation of the image forming portion 1B and sheet feeding operation of the sheet feeding apparatus 20 is disposed.
Next, image forming operation of the printer 1 will be described. Firstly, when image information of an original is read by the image reading apparatus 2, the image information is subjected to image processing. Thereby, the image information is converted into an electrical signal and then transmitted to the laser scanner 10 of the image forming portion 1B. In the image forming portion 1B, the surface of the photosensitive drum 12, which is uniformly charged to a predetermined polarity and potential by the charging device 13, is exposed in order by a laser beam. Thereby, on the photosensitive drums of the respective process cartridges 11, electrostatic latent images of yellow, magenta, cyan and black are respectively formed in order.
After that, in addition to developing the electrostatic latent images by each color toner to visualize the same, respective toner images on the respective photosensitive drums are superimposed in order on the intermediate transfer belt 16 to be transferred by a primary transfer bias applied to the primary transfer roller 19. Thereby, toner images are formed on the intermediate transfer belt 16.
And also, the sheet S is delivered from the sheet feeding apparatus 20 in parallel with the toner image forming operation, and then slew feeding of the delivered sheet S is corrected by a pair of registration rollers 400, being transferred to a secondary transfer portion. Then, in the secondary transfer portion, the toner images are batch-transferred on the sheet S by a secondary transfer bias applied to the secondary transfer roller 17.
Next, the sheet S, on which the toner images are transferred is, conveyed to the fixing portion 200 where toner of each color is melted and mixed by receiving heat and pressure, thereby being fixed on the sheet S as color images. After that, the sheet S on which the images are fixed is discharged to the discharge space P by the pair of first discharge rollers 25a arranged downstream of the fixing portion 200 and stacked on the stacking portion 23 protruded on the bottom surface of the discharge space P.
A sheet supporting plate 32 as a sheet stacking portion is provided rotatably (liftably/lowerably) in the vertical direction about a fulcrum 32a inside of the sheet feeding cassette 30 which is provided to be drawably mounted in the arrowed direction J with respect to the printer body 1A. There is provided a lifter plate 33 as a rotating member which is provided below the sheet supporting plate 32 and rotated in the vertical direction with a lifter shaft 34 as a rotation shaft as a fulcrum. The lifter plate 33 is integrally connected to the rotation center of a lifter gear 35 as a lifting and lowering gear by the lifter shaft 34, and when the lifter gear 35 is rotated, the lifter plate 33 is rotated about the lifter shaft 34 in the arrowed direction I to lift the sheet supporting plate 32. The lifter gear 35 is an arc-shaped gear (a fan-shaped gear). As stated above, in the embodiment, a lifter mechanism 50 which lifts the sheet supporting plate 32 with the lifter plate 33 and the lifter gear 35 is configured.
There is provided a driving portion 44 as a driving unit which lifts the sheet supporting plate 32 via the lifter mechanism 50. The driving portion 44 has a lifter motor 43 as a drive source provided to the printer body 1A which also serves as the sheet feeding apparatus body, a first lifter idler gear 41 and a second lifter idler gear 42 as driving gears driven by the lifter motor 43.
When the sheet feeding cassette 30 is mounted to the printer body 1A, the first lifter idler gear 41 and the lifter gear 35 are meshed with each other, and thereby the lifter motor 43 and the lifter mechanism 50 are connected to each other. Thereby, when the lifter motor 43 is rotated, driving force from the lifter motor 43 is transmitted to the lifter gear 35 via the first and second lifter idler gears 41, 42 so that the lifter gear 35 is rotated. And when the lifter gear 35 is rotated, the sheet supporting plate 32 is lifted via the lifter shaft 34 so that the sheet S on the sheet supporting plate 32 abuts on the sheet feeding roller 51.
Note that the sheet feeding roller 51 is provided on the downstream side of the sheet feeding direction on the upper surface of the sheet S, and a sheet height detection sensor 53 is arranged near the sheet abutting position of the sheet feeding roller 51 as illustrated in
Then, the user extracts the sheet feeding cassette 30 from the printer body 1A following the display to supply sheets. When the sheet feeding cassette 30 is pulled out from the printer body 1A, the meshing of the first lifter idler gear 41 and the lifter gear 35 is released, and thereby the sheet supporting plate 32 is lowered. Therefore, the sheets can be stacked on the sheet supporting plate 32.
Here, in the embodiment, as illustrated in
Here, as illustrated in
On the other hand, when the lifter motor 43 is driven in order to lift the sheet supporting plate 32 upon sheet feeding, the lifter gear 35 is rotated while moving the opening portion 39 along the auxiliary support shaft 37 to lift the sheet supporting plate 32, as illustrated in
However, when the lifter gear 35 is about to be displaced as stated above, the opening portion 39 provided to the lifter gear 35 abuts on the auxiliary support shaft 37 from above to restrict the displacement of the lifter gear 35, as illustrated in
As described above, in the embodiment, when lifting the sheet supporting plate 32, the displacement of the lifter gear 35 due to a load applied to the lifter gear 35 can be restricted by the restriction portion 60. Thereby, reliability of meshing of the lifter gear 35 and the first lifter idler gear 41 can be ensured even when a load applied to the lifter mechanism 50 becomes larger according to increase in the stacking amount of the sheet feeding cassette 30 and dealing with a high-density sheet. Namely, restricting the displacement of the lifter gear 35 by the restriction portion 60 makes it possible to ensure reliability of meshing of the lifter gear 35 and the first lifter idler gear 41 at low cost using a general synthetic resin material, without using an expensive metal component.
Note that, although in the embodiment the opening portion 39 provided to the lifter gear 35 is in an ark shape and in a closed hole shape having the opening surface 38 that the auxiliary support shaft 37 can be contacted therewith as illustrated in
Next, the second embodiment of the present invention will be described.
Here, in the embodiment, the auxiliary support shaft 37 has a length enabling the same to be engaged with the engaging hole 45 of the driving side plate 46 fixed to the printer body 1A when mounting the sheet feeding cassette 30 to the printer body 1A. Thereby, the auxiliary support shaft 37 enters the engaging hole 45 as a support portion when mounting the sheet feeding cassette 30 to the printer body 1A, and thereby the tip end portion of the auxiliary support shaft 37 is supported by the driving side plate 46.
In the embodiment, when mounting the sheet feeding cassette 30, the tip end portion of the auxiliary support shaft 37 enters the engaging hole 45 to be supported by the driving side plate 46. Thereby, the displacement of the lifter gear 35 when being driven by the driving portion 44 can be restricted more surely. As a result, reliability of meshing of the lifter gear 35 and the first lifter idler gear 41 can be ensured at low cost.
Note that, although the support portion is in a hole shape in the embodiment, it may be in a shape of pedestal supporting only the direction that the lifter gear 35 escapes. Also, when the auxiliary support shaft 37 and the engaging hole 45 are made to be fitted to each other, the sheet feeding cassette 30 can also be positioned to the printer body 1A. Namely, in the embodiment, the auxiliary support shaft 37 is fitted into the engaging hole 45, and thereby a positioning unit 70 which performs positioning of the sheet feeding cassette 30 to the printer body 1A is configured and also the positioning unit 70 can be provided within the rotation range of the lifter gear 35. Therefore, the driving side plate 46 can be configured small to save a space.
Note that, although the cassette body 31 is provided with the auxiliary support shaft 37 in the described first and second embodiments, the present invention is not limited to this and the auxiliary support shaft 37 may be provided to the driving side plate from the viewpoint of rigidness of the cassette body 31 and an occupied space.
Next, a third embodiment configured to provide such an auxiliary support shaft 37 to the driving side plate will be described.
And, when mounting the sheet feeding cassette 30 to the printer body 1A, the auxiliary support shaft 47 provided to the driving side plate 46 enters the opening portion 39 provided to the lifter gear 35. Thereby, even when the lifter gear 35 is about to fall in the arrowed direction G illustrated in
Note that, when the cassette body 31 is provided with an engaging hole 45a with which the tip end portion of the auxiliary support shaft 47 is engaged and the sheet feeding cassette 30 is mounted to the printer body 1A as illustrated in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2013-059837, filed Mar. 22, 2013, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2013-059837 | Mar 2013 | JP | national |