Patent Application
20110006469
The present invention relates to a sheet feeding apparatus provided in an image forming apparatus, such as a printer, a facsimile machine, and a copy machine, for supplying a sheet of, for example, recording paper or document.
An example of an image forming apparatus of a related art includes a sheet feeding apparatus for automatically feeding a sheet toward an image forming unit that forms an image on the sheet. Such a sheet feeding apparatus includes a sheet stacking portion provided in a sheet storage section such that the sheet stacking portion can be raised and lowered and a sheet feeding section that feeds the uppermost one of sheets stacked on the sheet stacking portion. The sheet stacking portion is moved upward so that the uppermost one of the stacked sheets reaches a sheet feedable position, and then the uppermost sheet is fed toward the image forming unit by the sheet feeding section.
An example of a sheet feeding apparatus will be explained with reference to
The pickup roller 1053 is held by a roller holder 1110 that is rotatably attached to a driving shaft of the feed roller 1054. A driving force transmitted to the feed roller 1054 is also transmitted to the pickup roller 1053 from the driving shaft of the feed roller 1054 through a gear train (not shown). The roller holder 1110 is provided with a sensor lever 1110a, and the sensor lever 1110a is arranged to turn on or off a signal of an optical sensor 1111 in accordance with the rotational position of the roller holder 1110. The sensor lever 1110a turns on or off the signal of the optical sensor 1111 at a position where an appropriate sheet feeding pressure for feeding a sheet is applied to the top surface of the sheet by the pickup roller 1053. The sheet feeding pressure is a pressure applied between the pickup roller 1053 and the top surface of the sheet to feed the sheet. Unless the sheet feeding pressure is appropriate, there is a risk that the sheet cannot be conveyed or the uppermost sheet and the next sheet will be simultaneously fed.
The intermediate plate 1101 can be raised and lowered, and is pushed upward by a lifter 1102 that is rotated by a motor (not shown). As the sheets are fed and the number of sheets stacked on the intermediate plate 1101 is reduced, the pickup roller 1053 moves downward. Accordingly, the lifter 1102 is rotated by the motor on the basis of the detection result of the optical sensor 1111, so that the intermediate plate 1101 is moved upward. Thus, the intermediate plate 1101 is moved upward every time the height of the top surface of the uppermost sheet becomes lower than a predetermined height during feeding of the sheets Sa. Accordingly, the top surface of the uppermost sheet is maintained at a height at which the appropriate sheet feeding pressure can be applied. When a sheet feeding signal is transmitted from an image forming apparatus, the pickup roller 1053 rotates while being in contact with the uppermost one of the sheets stacked on the intermediate plate 1101. Accordingly, the uppermost sheet S1 is conveyed to the separating portion. In the separating portion, the sheets conveyed by the pickup roller 1053 are separated from each other between the feed roller 1054 and the retard roller 1055, and are fed to the image forming unit. Each time the sheet feeding signal is transmitted from the image forming apparatus, the above-described process is repeated to feed the sheets to the image forming apparatus one at a time. Then, an image is formed on each sheet in the image forming unit.
However, in the above-described sheet feeding apparatus according to the related art, the following problems occur when the sheets are successively fed. That is, if the frictional force generated between the sheets stacked on the intermediate plate 1101 is small, the uppermost sheet S1 is unlikely to be conveyed together with the next sheet S2 when the sheet S1 is fed by the pickup roller 1053. Therefore, as illustrated in
As described above, the position of the leading end of each sheet to be conveyed varies over a distance X between the front edge of the sheet feeding cassette and the nip position between the feed roller 1054 and the retard roller 1055 in accordance with, for example, the difference in the coefficient of friction between the sheets. Therefore, there is a risk that the time interval from when feeding of a sheet is started in response to the sheet feeding signal to when the sheet reaches the image forming unit will vary for each sheet over an interval corresponding to the distance X. As a result, the process of forming an image on the sheet cannot be started with high reliability. In addition, in consideration of the above-described variation, intervals between the sheets for when the sheets are successively fed without allowing the sheets to be fed while being stacked on each other must be set to a large value. Therefore, there is a problem that the productivity is reduced. The term “productivity” used herein refers to the number of sheets on which images can be formed per unit time.
To solve the above-described problem, a technique has been suggested in which sheet detection means for detecting the leading end of a sheet that is being fed is disposed downstream of the separating portion and sheet conveyance control is performed on the basis of the result of the detection. According to this technique, if the time interval from when the sheet feeding signal is received to when a sheet is detected by the sheet detecting means is shorter than a predetermined time interval, the conveying speed of the following sheets is reduced. If the above-mentioned time interval is longer than the predetermined time interval, the conveying speed of the following sheets is increased. Thus, whether the arrival of a sheet is early or late is determined on the basis of the detection result of the sheet detection means, and the conveying speed of the next sheet is controlled on the basis of the result of the determination. Accordingly, the variation in the intervals between the sheets that are fed can be reduced (see PTL 1).
However, with the technique of determining whether the arrival of a sheet is early or late on the basis of the detection result of the sheet detection means and controlling the conveying speed of the next sheet, complex control must be performed. In addition, when, for example, there is a large variation in the position of the leading end of each sheet or when a sheet conveying path from the separating portion to the image forming apparatus is short, there is a risk that the effect of the conveying speed control is not sufficient and the variation cannot be sufficiently reduced. To avoid such a risk, it is necessary to quickly increase or reduce the conveying speed. Therefore, load applied to the motor that drives each roller is increased and it is necessary to use a high-quality motor and strong components for transmitting the driving force. As a result, there is a risk that the costs will be increased.
In light of the above-described situation, an object of the present invention is to provide a sheet feeding apparatus capable of reducing the variation in the sheet feeding operation without performing the complex control of the sheet conveying speed, so that the sheets can be fed at a uniform interval.
A sheet feeding apparatus according to the present invention includes a sheet stacking portion on which sheets are stacked; a pickup roller that feeds an uppermost one of the sheets stacked on the sheet stacking portion; a feed roller that feeds the sheet conveyed by the pickup roller; and a retard roller that is pressed against the feed roller and that receives a driving force in a direction opposite to a feeding direction through a torque limiter. The pickup roller feeds a sheet on the sheet stacking portion when the retard roller is rotating in the feeding direction and does not feed the sheet on the sheet stacking portion when the retard roller is rotating in the direction opposite to the feeding direction or is stationary.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A sheet feeding apparatus according to an embodiment of the present invention will now be described. The sheet feeding apparatus is provided in a laser beam printer (hereinafter referred to as an LBP), which functions as an image forming apparatus. First, the schematic structure of the LBP will be described with reference to
Referring to
Reference numeral 10 denotes a fixing device which fixes the toner image that has been transferred onto the sheet S by applying heat and pressure to the sheet S. Then, the sheet S on which the toner image has been fixed is ejected by a pair of ejection rollers 11 to an ejection tray 12 on the top surface of the apparatus such that the image formed on the sheet S faces downward.
A cassette deck 51 that includes a plurality of sheet feeding cassettes and that functions as the sheet storage apparatus is disposed below the LBP 1. The cassette deck 51 also functions as a support base for the LBP 1, and is provided with four casters at four positions on the bottom surface of the sheet storage apparatus so that the cassette deck 51 can be moved while the LBP 1 is placed thereon. The cassette deck 51 includes three sheet feeding cassettes 52a, 52b, and 52c, which are structured such that sheets in different sizes and basis weights can be stored and fed. A sheet feeding section for feeding sheets is provided for each of the sheet feeding cassette 52a, 52b, and 52c. When the cassette deck 51 receives a sheet feeding signal from the LBP 1, the cassette deck 51 selects a sheet feeding cassette that stores the sheets suitable for the received signal, and supplies the sheet S to the LBP one at a time. The sheet feeding cassettes and the respective sheet feeding sections provided in the cassette deck 51 will now be described. Since the three sheet feeding cassettes and the respective sheet feeding sections have similar structures, the sheet feeding cassette and the sheet feeding section disposed at the top will be explained as an example.
As illustrated in
The detailed structure of the sheet feeding section, which characterizes the present embodiment, will be described with reference to
As illustrated in
The pickup roller 53 is rotatably held by a roller holder 115 that is rotatably attached to a shaft 114 of the feed roller 54. The roller holder 115 is provided with a sensor lever 115a. If the pickup roller 53 is at a position where an appropriate pressure can be applied when a sheet is fed, the sensor lever 115a blocks light in the position detection sensor 116. The roller holder 115, the sensor lever 115a, and the position detection sensor 116 form a detection section of the present embodiment. The detection sensor 116 is an optical sensor, and outputs an on signal or an off signal depending on whether the light is transmitted or blocked by the sensor lever 115a.
As the sheets Sa are successively fed one at a time, the number of sheets Sa stacked on the intermediate plate 201 decreases and the position of the top surface of the uppermost sheet becomes lower. Accordingly, the pickup roller 53 moves downward together with the roller holder 115. When the roller holder 115 is moved downward, the sensor lever 115a stops blocking the light in the position detection sensor 116 and the position detection sensor 116 is set to an undetected state. If the roller holder 115 is moved downward to the position where the position detection sensor 116 is set to the undetected state and is moved further downward, the pickup roller 53 can no longer apply the appropriate sheet feeding pressure to the top surface of the uppermost one of the sheets Sa. Therefore, when the position detection sensor 116 is set to the undetected state, the control unit C controls the lift motor to cause the upward pressing plate 202 in the lifter unit to move the intermediate plate 201 upward again to the position where the appropriate pressure can be applied to the top surface of the uppermost one of the sheets Sa in the sheet feeding operation. Every time the position detection sensor 116 is set to the undetected state during successive feeding of the sheets, the control is repeatedly performed to cause the lifter unit to move the intermediate plate 201 so that the top surface of the uppermost sheet is moved to a predetermined position. Therefore, the sheets can be reliably fed until all of the sheets on the intermediate plate 201 are fed.
Next, a sheet feeding mechanism for feeding the sheets on the intermediate plate 201 will be described. In
Reference numeral 101 denotes a partially toothed gear that controls the transmission of rotation to the feed roller 54, and 102 denotes a lever member that is operated by the solenoid 103. The lever member 102 is engageable with an engagement portion 101a that is formed integrally with the partially toothed gear 101 to restrain the rotation of the partially toothed gear 101. The lever member 102 is caused to engage with or disengage from the engagement portion 101a depending on whether the solenoid 103 is in an on state or an off state. More specifically, when the feeding signal is transmitted, electricity is supplied to the solenoid 103 and the solenoid 103 is switched from the off state to the on state. Accordingly, the lever member 102 is pulled by the solenoid 103 and is moved away from the engagement portion 101a of the partially toothed gear 101, so that the partially toothed gear 101 is released from the state in which the rotation thereof is restricted. In the state in which the partially toothed gear 101 is stopped by the lever member, a toothless portion of the partially toothed gear 101 faces the limiter gear.
A spring (not shown) is disposed in the partially toothed gear 101. When the partially toothed gear 101 is released from the lever member 102, the partially toothed gear 101 is rotated by the spring force applied by the spring so that a gear portion of the partially toothed gear 101 meshes with the limiter gear 104. The limiter gear 104 is continuously rotated by the driving force of the drive motor 100. Therefore, the partially toothed gear 101 is rotated when the partially toothed gear 101 meshes with the limiter gear 104. Then, when the partially toothed gear 101 rotates one revolution, the lever member 102 engages with the engagement portion 101a again to stop the partially toothed gear 101.
When the partially toothed gear 101 is controlled so as to rotate one revolution, a gear 117 that meshes with the partially toothed gear 101 also rotates. Accordingly, the feed roller 54 is rotated by the shaft 114, which is connected to the gear 117. By adequately setting the gear ratio between the partially toothed gear 101 and the gear 117, the feed roller 54 can be rotated several revolutions while the partially toothed gear 101 rotates one revolution. Thus, the sheet S that is being fed can be conveyed to the pair of conveying rollers 56 that are positioned downstream. A one-way clutch is disposed in a bearing 118 provided on the shaft 114. The one-way clutch allows the rotation of the shaft 114 when the shaft 114 rotates the feed roller 54 in the feeding direction, but locks the rotation of the shaft 114 when the shaft 114 tries to rotate the feed roller 54 in the direction opposite to the feeding direction. Thus, the feed roller 54 is prevented from rotating in the direction opposite to the feeding direction. Here, the state in which a “roller rotates in the feeding direction” is the state in which the roller is rotated in a direction for conveying the sheet toward an image forming unit in the LBP 1.
A gear 111 in which a one-way clutch is provided is disposed between the shaft 114 and the feed roller 54. When the shaft 114 rotates in a direction for rotating the feed roller 54 in the feeding direction, the one-way clutch provided in the gear 111 locks the shaft 114 and the feed roller 54 to each other so that the feed roller 54 also rotates. However, after the single revolution of the partially toothed gear 101 has been finished and the shaft 114 has been stopped, the one-way clutch slips when the feed roller 54 is rotated in the feeding direction by the movement of the sheet that is being fed. Therefore, the rotation of the feed roller 54 caused by the movement of the sheet is not transmitted to the gear 117 or the partially toothed gear 101. The rotation of the feed roller 54 is transmitted to the pickup roller 53 through the gear 111 and gears 112 and 113. Therefore, when the feed roller 54 rotates in the feeding direction, the pickup roller 53 also rotates in the feeding direction. In other words, the feed roller 54 and the pickup roller 53 are connected to each other by the gears 111, 112, and 113 such that the feed roller 54 and the pickup roller 53 rotate in the same direction.
Reference numeral 110 denotes the pickup motor for raising and lowering the pickup roller 53 that is arranged to be vertically movable. The pickup motor 110 includes a rack 109 that is vertically slidable and a gear portion that meshes with the rack 109. The rack 109 is engaged with an end portion 115b of the roller holder 115 that holds the pickup roller 53. When the rack 109 slides upward, the end portion 115b is raised and the roller holder 115 is raised accordingly. The pickup roller 53 can be raised by driving the pickup motor 110 so as to move the rack 109. Thus, the pickup roller 53 can be moved away from the top surface of the uppermost sheet S.
The drive connection mechanism that connects the shaft 105 to the retard roller 55 will now be described.
A gear 106 is bonded to the shaft 105, and is configured to rotate together with the shaft 105 when the shaft 105 rotates. The driving force is transmitted to the retard roller 55 through the gear 106, gears 107 and 131, and a shaft 119. The retard roller 55 is structured such that the retard roller 55 can be moved away from the feed roller 54, and is pressed against the feed roller 54 by a spring (not shown) at a predetermined pressure. A universal joint 132 is provided at an intermediate position of the shaft 119 so that the driving force can be transmitted even if the retard roller 55 is separated from the feed roller 54 when the sheet reaches the nip position. A substantially constant driving force is constantly applied to the retard roller 55 in the direction opposite to the feeding direction in accordance with the transmitting driving force (limit value) of the torque limiter provided in the limiter gear 104.
Next, a rotation detection mechanism used to detect whether the retard roller 55 is rotating or stationary will be described with reference to
Reference numeral 123 denotes a rotational direction detection lever that is urged against a side surface of the rotation detection lever 122 by a compression spring 124. The rotational direction detection lever 123 transmits the light in the rotation detection sensor 121 when the retard roller 55 is rotating in the feeding direction. When the retard roller 55 is rotating in the direction opposite to the feeding direction, the rotational direction detection lever 123 is rotated by the frictional force between the rotational direction detection lever 123 and the side surface of the rotation detection lever 122, and blocks the light in the rotation detection sensor 121. Owing to the combination of the above-described two levers 122 and 123, when the retard roller 55 is rotating in the feeding direction, the light is repeatedly transmitted and blocked in the rotation detection sensor 121. In addition, owing to the combination of the two levers 122 and 123, when the retard roller 55 is rotating in the reverse direction or is stationary, the state in which the light is transmitted or blocked in the rotation detection sensor is maintained. Therefore, the control unit C can determine whether or not the retard roller 55 is rotating in the feeding direction on the basis of the signal from the rotation detection sensor 121.
The sequence of the sheet feeding operation performed by the sheet feeding apparatus according to the present embodiment will now be described. When the sheet feeding signal is transmitted from the LBP 1, the drive motor 100 transmits a driving force to the retard roller 55 in the direction opposite to the feeding direction through the limiter gear 104 and a driving-force transmitting mechanism. At this time, the rotation of the feed roller 54 in the direction opposite to the feeding direction is locked by the one-way clutch provided in the bearing 118. Therefore, the retard roller 55 is restrained from rotating by the feed roller 54 and is stopped while the transmitting driving force is applied to the retard roller 55 by the torque limiter in the limiter gear 104.
In this state, the lever member 102 of the solenoid 103 releases the partially toothed gear 101, so that the feed roller 54 and the pickup roller 53 are rotated in the feeding direction by the partially toothed gear 101. When the feed roller 54 is rotated in the feeding direction, the retard roller 55 is also rotated in the feeding direction since the force applied by the feed roller 54 is larger than the transmitting driving force (limit value) of the torque limiter in the limiter gear 104. Then, when the rotation detection sensor 121 detects that the retard roller 55 is rotating in the feeding direction, the pickup motor 110 is rotated in the direction for moving the rack 109 downward. Accordingly, the pickup roller 53, which is being rotated, is brought into contact with the uppermost one of the sheets stacked on the intermediate plate 201 and the uppermost sheet S1 is conveyed.
The sheet feeding operation differs between the case in which sheets with a small coefficient of friction are successively fed and the case in which sheets with a large coefficient of friction are successively fed. Therefore, each of these cases will be described with reference to
First, the case in which sheets with a small coefficient of friction are successively fed will be described. In the case where the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder on the intermediate plate 201 is small, only the uppermost sheet S1 is conveyed by the pickup roller 53 to the nip position between the feed roller 54 and the retard roller 55, as illustrated in
Then, when the trailing end of the sheet S1 leaves the pickup roller 53, the pickup roller 53 comes into contact with the next sheet S2, as illustrated in
Then, when the trailing end of the sheet S1 leaves the nip position between the feed roller 54 and the retard roller 55, the rotation of the retard roller 55 stops. The rotation detection sensor 121 detects the stoppage of the retard roller 55 and outputs a signal. Then, the control unit C causes the pickup motor 110 to rotate in a direction for moving the rack 109 upward. Accordingly, the roller holder 115 is rotated and the pickup roller 53 is moved away from the sheet S2 so that the pickup roller 53 is set to a sheet non-feeding state. At this time, as illustrated in
Next, the case in which sheets with a large coefficient of friction are successively fed will be described with reference to
As described above, irrespective of whether the coefficient of friction between the uppermost sheet S1 that is to be fed and the next sheet S2 positioned thereunder is small or large, the leading end of the sheet S2 to be fed next is always at the nip position between the feed roller 54 and the retard roller 55. Therefore, the variation in the position of the leading end of each sheet in the sheet feeding operation can be minimized or eliminated, and the stability of the sheet feeding operation can be increased. Accordingly, in the case where the sheets are successively fed, the intervals between the sheets can be made uniform at a minimum interval, and the productivity can be increased. Also in the case where sheets having different coefficients of friction are mixed, one of the above-described sheet feeding operations is performed in accordance with the coefficient of friction between the sheet being fed and the next sheet. Therefore, the sheet S2 to be fed next can be positioned at the nip position between the feed roller 54 and the retard roller 55.
In the above-described first embodiment, the retard roller 55 receives a driving force that causes the retard roller 55 to rotate in the direction opposite to the feeding direction. However, a non-driven separation roller which does not receive the driving force in the direction opposite to the feeding direction and which is simply provided with a torque limiter may be used, as in the following example.
The sheet feeding section in this embodiment differs from that illustrated in
The operation of the sheet feeding apparatus according to this embodiment is similar to that of the sheet feeding apparatus of the first embodiment (illustrated in
The non-driven separation roller may also be applied to embodiments described below.
Next, a second embodiment of the present invention will be described. The second embodiment differs from the first embodiment in that the pickup roller 53 is moved away from the sheet Sa by vertically moving the intermediate plate 201 instead of vertically moving the pickup roller 53. Therefore, the roller holder 115 is fixed at a sheet feeding position. Accordingly, the mechanism for vertically moving the roller holder 115 in the first embodiment, that is, the rack 109 and the pickup motor 110, are not used. Other structures of the present embodiment are similar to those of the first embodiment. Therefore, components similar to those in the first embodiment are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
First, the case in which sheets with a small coefficient of friction are successively fed will be described. In the case where the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder on the intermediate plate 201 is small, only the uppermost sheet S1 is conveyed to the nip position between the feed roller 54 and the retard roller 55, as illustrated in
Then, when the trailing end of the sheet S1 leaves the pickup roller 53, the pickup roller 53 comes into contact with the next sheet S2 positioned under the sheet S1, as illustrated in
Then, when the trailing end of the sheet S1 leaves the nip position between the feed roller 54 and the retard roller 55, the rotation of the retard roller 55 stops and the rotation detection sensor 121 detects the stoppage. Then, the lift motor 210 that raises and lowers the intermediate plate 201 is rotated in the reverse direction by a certain amount in response to a detection signal from the rotation detection sensor 121, so that the pickup roller 53 and the sheet S2 on the intermediate plate 201 are moved away from each other. At this time, as illustrated in
Next, the case in which sheets with a large coefficient of friction are successively fed will be described. In the case where the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder is large, when the sheet S1 is conveyed, the sheet S2 is also conveyed to the nip position between the feed roller 54 and the retard roller 55 by the frictional force between the sheets S1 and S2, as illustrated in
As described above, irrespective of whether the coefficient of friction between the uppermost sheet S1 that is to be fed and the sheet S2 positioned thereunder is small or large, the leading end of the sheet S2 to be fed next is always at the nip position between the feed roller 54 and the retard roller 55. Also in the case where sheets having different coefficients of friction are mixed, one of the above-described sheet feeding operations is performed in accordance with the coefficient of friction between the sheet being fed and the next sheet, so that the leading end of the next sheet is positioned at the nip position between the feed roller 54 and the retard roller 55. Therefore, effects similar to those of the first embodiment can be obtained.
Next, a third embodiment of the present invention will be described. The present embodiment differs from the first and second embodiments in that a structure for linking the rotation of the pickup roller and the rotation of the retard roller to each other is provided. To link the rotations, a gear train for driving the pickup roller and a gear train for driving the retard roller are connected to each other. To optimize the drive train, the torque limiter, which is disposed coaxially with the retard roller in the above-described examples, is disposed coaxially with the shaft of the feed roller. The pickup roller is constantly in contact with the uppermost one of the sheets stacked on the sheet feeding cassette. Components similar to those in the first and second embodiments are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
A drive connection mechanism according to the present embodiment will be described with reference to
The shaft 114 is engaged with a limiter gear 104 with a torque limiter, which is provided in the limiter gear 104, interposed therebetween. The gear 104 meshes with a gear 107, and the gear 107 meshes with a gear 131. The gears 104, 107, and 131 are configured to transmit rotation to the retard roller 55. The retard roller 55 constantly receives a constant driving force in the direction opposite to the feeding direction by the torque limiter provided in the limiter gear 104. When the load applied to the retard roller 55 is smaller than the transmitting driving force (limit value), the torque limiter in the limiter gear 104 transmits the driving force of the drive motor 100 to the retard roller 55 to rotate the retard roller 55 in the direction opposite to the feeding direction. If the load applied to the retard roller 55 is larger than the transmitting driving force (limit value), the torque limiter slips while a certain driving force is continuously applied between the limiter gear 104 and the shaft 114.
In the state in which the electromagnetic clutch 130 is disengaged, if the feed roller 54 is rotated in the feeding direction by the movement of the sheet that is being fed, the electromagnetic clutch 130 slips. At this time, the rotation of the feed roller 54 is transmitted to the retard roller 55 through the torque limiter provided in the limiter gear 104, and the retard roller 55 is rotated in the direction opposite to the feeding direction.
The limiter gear 104 is formed as a stepped gear, and a small-diameter gear portion of the limiter gear 104 meshes with the gear 113. The gear 113 is connected to a shaft 120 to which the pickup roller 53 is connected, so that the driving force is transmitted to the pickup roller 53 through the gear 113 and the shaft 120. The gear 113 is provided with a one-way clutch. When the retard roller 55 is rotated in the direction opposite to the feeding direction by the rotation of the limiter gear 104, the gear 113 slips and the rotation is not transmitted to the pickup roller 53. When the retard roller 55 is rotated in the feeding direction, the one-way clutch provided in the gear 113 locks the shaft 120 so that the rotation in the feeding direction is transmitted to the pickup roller 53.
The sequence of the sheet feeding operation according to the present embodiment will now be described. When the sheet feeding signal is transmitted from the LBP, the electromagnetic clutch 130 is set to the engaged state and the shaft 114 is rotated. Accordingly, the feed roller 54 is also rotated in the feeding direction. At this time, owing to the torque limiter in the limiter gear 104, the rotation of the drive motor 100 is not transmitted to the retard roller 55. Therefore, the retard roller 55 is rotated in the feeding direction by the rotation of the feed roller 54. The rotation of the retard roller 55 is transmitted to the pickup roller 53 through the limiter gear 104 and the gear 113, so that the pickup roller 53 is rotated in the feeding direction. Accordingly, the uppermost sheet S1 on the intermediate plate 201 is conveyed.
The sheet feeding operation differs between the case in which sheets with a small coefficient of friction are successively fed and the case in which sheets with a large coefficient of friction are successively fed. Therefore, each of these cases will be described with reference to
First, the case in which sheets with a small coefficient of friction are successively fed will be described. In the case where the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder on the intermediate plate 201 is small, only the uppermost sheet S1 is conveyed to the nip position between the feed roller 54 and the retard roller 55, as illustrated in
At this time, the sheet S1 that is being conveyed by the pair of conveying rollers 56 is nipped between the feed roller 54 and the retard roller 55. Therefore, the retard roller 55 is rotated in the feeding direction. The rotation of the retard roller 55 in the feeding direction is transmitted to the pickup roller 53 by the limiter gear 104 and the gear 113. Therefore, the pickup roller 53 is also rotated in the feeding direction. Therefore, although the electromagnetic clutch 130 is disengaged and the rotation of the drive motor 100 is not transmitted, the pickup roller 53 continuously rotates even after the trailing end of the sheet S1 leaves the pickup roller 53. Therefore, the next sheet S2 is conveyed without an interval between the sheets S1 and S2. Then, when the trailing end of the sheet S1 leaves the nip position between the feed roller 54 and the retard roller 55, the rotation of the retard roller 55 stops and the rotation of the pickup roller 53 stops accordingly. Therefore, as illustrated in
Next, the case in which sheets with a large coefficient of friction are successively fed will be described. It is assumed that the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder is large. When the sheet feeding signal is transmitted, the electromagnetic clutch 130 is set to the engaged state. Then, when the sheet S1 is conveyed, the sheet S2 is also conveyed to the nip position between the feed roller 54 and the retard roller 55 by the frictional force between the sheets S1 and S2, as illustrated in
After the trailing end of the sheet S1 leaves the nip position between the feed roller 54 and the retard roller 55, the leading end of the sheet S2 to be fed next is stopped at the nip position between the feed roller 54 and the retard roller 55, as illustrated in
As described above, irrespective of whether the coefficient of friction between the uppermost sheet S1 that is to be fed and the next sheet S2 positioned thereunder is small or large, the leading end of the sheet S2 to be fed next is always at the nip position between the feed roller 54 and the retard roller 55. Also in the case where sheets having different coefficients of friction are mixed, one of the above-described sheet feeding operations is performed in accordance with the coefficient of friction between the sheet being fed and the next sheet, so that the sheet to be fed next is at the nip position between the feed roller 54 and the retard roller 55. Therefore, effects similar to those of the first embodiment can be obtained.
Next, a fourth embodiment of the present invention will be described. The fourth embodiment differs from the first and second embodiments in that a structure for linking the rotation of the pickup roller and the rotation of the retard roller to each other is provided. To link the rotations, a gear train for driving the pickup roller and a gear train for driving the retard roller are connected to each other. The fourth embodiment differs from the third embodiment in that means for bringing the pickup roller into contact with the uppermost sheet or moving the pickup roller away from the uppermost sheet is provided. The present embodiment is characterized by the timing at which the pickup roller is brought into contact with or moved away from the uppermost sheet during the sheet feeding operation. Components similar to those in the first and second embodiments are denoted by the same reference numerals, and detailed explanations thereof are thus omitted. A drive connection mechanism according to the fourth embodiment will be described with reference to
The pickup roller 53 is fixed to the shaft 120 that is supported in a rotatable manner. The gear 111 meshes with the gear 107, and the driving force is transmitted to the shaft 120 through the gears 112 and 113, so that the pickup roller 53 can be rotated. The gear 113 is provided with a one-way clutch. When the retard roller 55 is rotated in the direction opposite to the feeding direction by the transmitting driving force of the torque limiter, the gear 113 slips and the driving force is not transmitted to the pickup roller. When the retard roller is rotated in the feeding direction by a driving force larger than the transmitting driving force of the torque limiter, the one-way clutch provided in the gear 113 locks the shaft 120 so that the pickup roller 53 is also rotated in the feeding direction. The gears 111, 112, and 113 illustrated in
The sequence of the sheet feeding operation according to the present embodiment will now be described with reference to
The sheet feeding operation differs depending on whether the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder on the sheet feeding cassette is small or large. Therefore, the operation in each case will be described.
First, the case in which sheets with a small coefficient of friction are successively fed will be described. That is, the case in which the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder on the intermediate plate 201 is small will be described. As illustrated in
When the retard roller 55 rotates in the feeding direction, the rotation is transmitted to the pickup roller 53 through the gears 106, 111, 112, and 113, so that the pickup roller 53 also rotates in the feeding direction. Accordingly, only the sheet S1 is conveyed to the nip position between the feed roller 54 and the retard roller 55. When T1 is the time at which the sheet reaches the nip position, as illustrated in
T3=(L−D)/V+T2 (1)
L: Length of the sheet,
V: Conveying speed at which the sheet is conveyed by the pair of conveying rollers, and
D: Sum of the lengths of straight lines connecting four points, which are point P1 at which the pickup roller 53 contacts the sheet, nip center point P2 between the feed roller 54 and the retard roller 55, nip center point P3 between the pair of conveying rollers, and detection point of the conveyance sensor 56S.
As illustrated in
Then, as illustrated in
Next, the case in which sheets with a large coefficient of friction are successively fed will be described with reference to
As described above, irrespective of whether the coefficient of friction between the uppermost sheet S1 that is to be fed and the sheet S2 positioned thereunder is small or large, the leading end of the sheet S2 to be fed next is always at the nip position between the feed roller 54 and the retard roller 55. Also in the case where sheets having different coefficients of friction are mixed, one of the above-described sheet feeding operations is performed in accordance with the coefficient of friction between the sheet being fed and the next sheet, so that the sheet to be fed next is at the nip position between the feed roller 54 and the retard roller 55. Therefore, the variation in the position of the leading end of each sheet in the sheet feeding operation can be minimized, and the stability of the sheet feeding operation can be increased.
In the case where the intermediate plate 201 is raised and lowered at the above-described timing, during the time in which the retard roller 55 is rotated, the pickup roller 53 is not in contact with the sheet except when the pickup roller 53 conveys the sheet to the nip position between the feed roller 54 and the retard roller 55. Therefore, there is a time in which the pickup roller 53 is not in contact with the sheet while the feed roller 54 and the retard roller 55 are rotated by the movement of the sheet that is being conveyed by the pair of conveying rollers 56. During this time, no pressure is applied to the sheet that is being conveyed or to the sheet positioned thereunder on the intermediate plate 201. Therefore, double feeding, in which the sheet that is being conveyed conveys the sheet positioned thereunder by the frictional force between the sheets, can be prevented.
In the present embodiment, the position of the pickup roller is fixed while the intermediate plate is moved between the contact and separate positions. However, similar effects can also be obtained when the pickup roller is moved between contact and separate positions.
Next, a fifth embodiment of the present invention will be described. The fifth embodiment differs from the first and second embodiments in that a structure for linking the rotation of the pickup roller and the rotation of the retard roller to each other is provided. To link the rotations, a gear train for driving the pickup roller and a gear train for driving the retard roller are connected to each other. The fifth embodiment differs from the third and fourth embodiments in that a structure for transmitting the driving force of the motor to the pickup roller while the driving force is transmitted to the feed roller is additionally provided. The fifth embodiment is characterized in that, in order to minimize the variation in the intermittent driving performed by the partially toothed gear, the partially toothed gear is rotated several revolutions in the operation for conveying a single sheet, while a means for bringing the pickup roller into contact with the uppermost sheet or moving the pickup roller away from the uppermost sheet is rotated only a single revolution. Components similar to those in the first and second embodiments are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
A rotational drive mechanism according to the fifth embodiment will be described with reference to
Reference numeral 151 denotes a gear to which the driving force is transmitted from the drive motor 100. Similar to the first embodiment, the driving force from the drive motor 100 is transmitted through the gear 151 so that the intermittent driving can be performed by the partially toothed gear 101 and the solenoid 103. The partially toothed gear 101 transmits the driving force to the shaft 114 through the gear 117. The limiter gear 104 is engaged with the shaft 114 with a torque limiter provided therebetween. The feed roller 54 and a gear 153 are connected to the shaft 114 with a one-way clutch provided in the gear 153. The driving force is transmitted when the shaft 114 rotates in the feeding direction, and the feed roller 54 and the gear 153 are freely rotatable in the feeding direction while the shaft 114 is stationary. The pickup roller 53 is fixed to the shaft 120 that is supported in a rotatable manner. The gear 153 meshes with a gear 154, which meshes with a gear 155. The gear 155 is formed integrally with the pickup roller 53. The limiter gear 104 transmits the driving force also to the gear 113, and the gear 113 is connected to the shaft 120 with a one-way clutch provided therebetween. The driving force is transmitted to the shaft 120 when the gear 113 rotates in the feeding direction, and is not transmitted when the gear 113 is stationary or is rotated in the reverse direction.
The limiter gear 104 is connected to the shaft 119, to which the retard roller 55 is fixed, with a stepped gear 107 provided therebetween. The partially toothed gear 101 meshes with a stepped gear 152, which meshes with a cam gear 156. When the partially toothed gear 101 rotates three revolutions, the cam gear 156 rotates one revolution. A cam surface 156a is provided on the cam gear 156. When the cam gear 156 rotates, the cam surface 156a pushes an end portion 120a of the shaft 120 upward, thereby vertically moving the pickup roller 53.
Next, the partially toothed gear 101 will be described in detail. To reduce the variation in the position of the leading end of the sheet in the sheet feeding operation, it is necessary to reduce the variation in transmission of the driving force from when the solenoid 103 is turned on to when the feed roller 54 and the pickup roller 53 start to rotate. It is known that, in the case where the intermittent driving is performed by the partially toothed gear 101 and the solenoid 103, the variation in transmission of the driving force corresponds to the distance by which the sheet is conveyed by the feed roller 54 while the partially toothed gear 101 rotates by an amount corresponding to a single tooth. Therefore, according to the present embodiment, the module of the partially toothed gear 101 is set to be smaller than the module of the gear 117. It is also effective to increase the number of teeth included in the partially toothed gear 101. However, since the space is limited, according to the present embodiment, the partially toothed gear 101 is rotated three revolutions in the operation for conveying a single sheet. The structure will be described in detail below. Accordingly, the effect similar to that obtained when the number of teeth of the partially toothed gear 101 is tripled can be obtained.
The operation of the partially toothed gear 101 will be described with reference to
The sequence of the sheet feeding operation according to the fifth embodiment will now be described with reference to
The sheet feeding operation differs depending on whether the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder on the sheet feeding cassette is small or large. Therefore, the operation in each case will be described with reference to
First, the case in which sheets with a small coefficient of friction are successively fed will be described. In the case where the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder in the sheet feeding cassette is small, only the uppermost sheet S1 is conveyed to the nip position between the feed roller 54 and the retard roller 55, as illustrated in
When the sheet feeding signal is transmitted from the LBP, the solenoid 103 is turned on and the lever member 102 releases the partially toothed gear 101, so that the partially toothed gear 101 starts to rotate (time Ta). Then, when the abutting portions 126a and 127a of the gears 126 and 127, respectively, of the partially toothed gear 101 come into contact with each other, the gear 127 starts to rotate the gear 117, the cam gear 156, and the shaft 114. Accordingly, the feed roller 54 and the pickup roller 53 start to rotate in response to the rotation of the shaft 114. The retard roller 55 receives a driving force in the direction opposite to the conveying direction from the shaft 114. However, since the rotating force of the feed roller 54 is larger than the transmitting driving force (limit value) of the torque limiter provided in the limiter gear 104, the retard roller 55 starts to rotate in the feeding direction (time Tb). Thus, feeding of the sheet S1 is started. When the partially toothed gear 101 further rotates, the cam gear 156 rotates such that the cam surface 156a pushes the shaft 120a upward, as illustrated in
Then, when the partially toothed gear 101 has rotated until time Td, the cam surface 156a starts to gradually move the shaft end portion 114a downward, as illustrated in
In
Then, when the sheet S2 reaches the nip position between the feed roller 54 and the retard roller 55, the retard roller 55 stops rotating to separate the sheet S2. When the rotation of the retard roller 55 stops, the rotation of the pickup roller 53 also stops (Ti) since the retard roller 55 and the pickup roller 53 are connected to each other with a gear. The sheet S1 is continuously conveyed by the pair of conveying rollers 56. Therefore, when the trailing end of the sheet S1 leaves the feed roller 54 and the retard roller 55, the rotation of the feed roller 54 stops, as illustrated in
Next, the case in which sheets with a large coefficient of friction are successively fed will be described. More specifically, the case in which the coefficient of friction between the uppermost sheet S1 and the next sheet S2 positioned thereunder is large will be described with reference to
Then, the rotation of the partially toothed gear 101 is stopped (time Tf). However, the feed roller 54 is continuously rotated by the movement of the sheet S1 that is conveyed by the pair of conveying rollers 56. At this time, since both the retard roller 55 and the shaft 114 are stationary, no driving force for rotating the pickup roller 53 is generated. However, since the pickup roller 53 is in contact with the sheet S1, the pickup roller 53 is rotated by the movement of the sheet S1, owing to the one-way clutches provided in the gear 113 and the gear 153. As illustrated in
As described above, the variation in the transmission of the driving force to the feed roller 54 can be reduced by setting the module of the partially toothed gear 101 small and rotating the partially toothed gear 101 several revolutions in the operation of conveying a single sheet. In addition, the conveying force can be increased by rotating the pickup roller 53 with the driving force from the motor when the sheet feeding operation is started. In addition, the sheet feeding operation can always be started while the leading end of the next sheet is at the nip position between the feed roller 54 and the retard roller 55. Therefore, the variation in the position of the leading end of the sheet in the sheet feeding operation can be minimized, and the stability of the sheet feeding operation can be increased.
In the present embodiment, the driving force in the direction opposite to the feeding direction is applied through the torque limiter when the driving force is transmitted to the feed roller, and is not applied when the driving force is not transmitted to the feed roller. However, similar effects can also be obtained in the case where the driving force in the direction opposite to the feeding direction is continuously applied or is not applied.
In the above-described second to fifth embodiments, the structure in which the driving force is applied to the retard roller is described. However, also in the second to fifth embodiments, the separation roller according to the modification of the first embodiment (
According to the present invention, the pickup roller is set to a state in which the pickup roller can feed the sheet when the retard roller is rotating in the feeding direction, and is set to a state in which the pickup roller does not feed the sheet when the retard roller is rotating in the direction opposite to the feeding direction or is stationary. Accordingly, in the operation of successively feeding the sheets, the leading end of the next sheet can be positioned at the nip position between the feed roller and the retard roller. Therefore, variation in the sheet feeding operation can be reduced without complex control. As a result, the intervals between the sheets being conveyed can be reduced compared to those in the sheet feeding apparatus according to the related art, and the productivity can be increased. In addition, in the case where the number of sheets that are fed per unit time is constant, the speed of the image forming process can be reduced. Therefore, the reliability of the image quality can be increased and the energy consumption can be reduced. In general, the image quality can be increased by reducing the speed of the image forming process.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
| Number | Date | Country | Kind |
|---|---|---|---|
| PCT/JP2009/062671 | Jul 2009 | JP | national |
This application claims the benefit of International Application No. PCT/JP2009/062671, filed Jul. 13, 2009, which is hereby incorporated by reference herein in its entirety.
