The present invention relates to a sheet feeding apparatus in which a sheet stacking portion is raised by winding a linear member, and an image forming apparatus.
Hitherto, an image forming apparatus such as a printer, a copying machine, and a facsimile is provided with a sheet feeding apparatus that feeds a sheet to an image forming unit. Such a sheet feeding apparatus stacks a sheet on a sheet tray elevatably provided on a feeding deck, raises the uppermost sheet to a position where the uppermost sheet can be fed by a feed roller, and feeds the sheet to an image forming unit by the feed roller. Further, when a sensor or the like detects that the position of the uppermost sheet in the sheet tray is lowered due to the feeding of the sheet, the sheet tray is raised again, so that the uppermost sheet is located at the position where the uppermost sheet can be fed. When the sheet is stacked on the sheet tray, the sheet tray is lowered such that the sheet can be easily stacked.
In this way, a structure in which the sheet tray is raised by winding a wire which is a linear member (see Japanese Laid-Open Patent Publication No. 2014-91615) has been proposed as a structure for elevating the sheet tray. In detail, two winding drums driven in conjunction with one motor are provided on one side and the other side of the sheet tray in a sheet width direction, and the one side and the other side of the sheet tray in the sheet width direction are simultaneously lifted up with wires, so that the sheet tray is raised substantially horizontally.
However, unless accuracy of components such as the wires and the winding drums on the one side and the other side of the sheet tray in the sheet width direction is managed with high accuracy, the sheet tray may be tilted with respect to the horizontal direction. When the sheet tray is tilted, one of both ends of the uppermost sheet in the sheet width direction is raised, and even when the height of the uppermost sheet facing the feed roller is located at an appropriate position, any end portion becomes higher than the appropriate height. As a result, the raised end portion of the sheet comes into contact with a lower surface of a sheet feed unit having the feed roller, which may cause feeding failure and an oblique movement.
Therefore, a space is provided between a position where the uppermost sheet can be fed and the lower surface of the sheet feed unit so that the sheet does not come into contact with the lower surface of the sheet feed unit. However, there is a problem in that the height of the entire apparatus is increased to that extent. On the other hand, in order to reduce occurrence of the feeding failure and the oblique movement, it may be considered that the accuracy of the components such as the wires and the winding drums is managed with high accuracy. However, there is a problem in that component costs and manufacturing costs increase.
According to a first aspect of the present invention, a sheet feeding apparatus includes a sheet accommodating unit configured to elevatably support a sheet stacking portion having a stacking surface on which a sheet is stacked, a sheet feeding unit configured to feed the sheet stacked on the sheet stacking portion, a first lifting portion provided in the sheet stacking portion and disposed on one side in a sheet width direction perpendicular to a sheet feeding direction, a second lifting portion provided in the sheet stacking portion and disposed on the other side in the sheet width direction, a linear member configured to liftably support the first lifting portion and the second lifting portion, the linear member being stretched between the first lifting portion and the second lifting portion on a lower side of the stacking surface, a first winding unit configured to lift the sheet stacking portion by winding the linear member supporting the first lifting portion, a second winding unit configured to lift the sheet stacking portion by winding the linear member supporting the second lifting portion, and an adjustment member having an engagement portion that engages with a fixture fixed to the linear member on the lower side of the stacking surface and is movable to a plurality of different positions in the sheet width direction and a fixing portion that fixes the engagement portion at one of the plurality of positions, and configured to adjust both a first distance of the linear member between the first winding unit and the first lifting portion and a second distance of the linear member between the second winding unit and the second lifting portion.
According to a second aspect of the present invention, a sheet feeding apparatus includes a sheet accommodating unit configured to elevatably support a sheet stacking portion having a stacking surface on which a sheet is stacked, a sheet feeding unit configured to feed the sheet stacked on the sheet stacking portion, a first lifting portion provided in the sheet stacking portion and disposed on one side in a sheet width direction perpendicular to a sheet feeding direction, a second lifting portion provided in the sheet stacking portion and disposed on the other side in the sheet width direction, a linear member configured to liftably support the first lifting portion and the second lifting portion, the linear member being stretched between the first lifting portion and the second lifting portion on a lower side of the stacking surface, a first winding unit configured to lift the sheet stacking portion by winding the linear member supporting the first lifting portion, a second winding unit configured to lift the sheet stacking portion by winding the linear member supporting the second lifting portion, a first adjustment tool disposed on the lower side of the stacking surface and fixed to the sheet stacking portion on one side in the sheet width direction with respect to a positioning hold portion of the sheet stacking portion, which holds and positions a fixture fixed to the linear member, the first adjustment tool being configured to change a path length of the linear member from the positioning hold portion to the first winding unit, and a second adjustment tool fixed to the sheet stacking portion on the other side in the sheet width direction with respect to the positioning hold portion, the second adjustment tool being configured to change a path length of the linear member from the positioning hold portion to the second lifting portion.
According to a third aspect of the present invention, a sheet feeding apparatus includes a sheet accommodating unit configured to elevatably support a sheet stacking portion having a stacking surface on which a sheet is stacked, a sheet feeding unit configured to feed the sheet stacked on the sheet stacking portion, a first lifting portion provided in the sheet stacking portion and disposed on one side in a sheet width direction perpendicular to a sheet feeding direction, a second lifting portion provided in the sheet stacking portion and disposed on the other side in the sheet width direction, a first linear member configured to liftably support the first lifting portion and extend to a lower side of the stacking surface of the sheet stacking portion through the first lifting portion, a second linear member configured to liftably support the second lifting portion and extend to the lower side of the stacking surface of the sheet stacking portion through the second lifting portion, a first winding unit configured to lift the sheet stacking portion by winding the first linear member, a second winding unit configured to lift the sheet stacking portion by winding the second linear member, a first fixing portion disposed on the lower side of the stacking surface of the sheet stacking portion and configured to fix an end portion of the first linear member to the sheet stacking portion in such a manner that a path length of the first linear member from the end portion of the first linear member to the first lifting portion can change, and a second fixing portion disposed on the lower side of the stacking surface of the sheet stacking portion and configured to fix an end portion of the second linear member to the sheet stacking portion in such a manner that a path length of the second linear member from the end portion of the second linear member to the second lifting portion can change.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a first embodiment will be described with reference to
First, a printer 100 as an image forming apparatus according to the first embodiment will be described. As illustrated in
The printer body 1 includes a sheet feeding cassette 111 that stacks and stores a sheet S, an image forming unit 110 that forms an image on the sheet S, a fixing section 96 that fixes the image onto the sheet S, and the like. A sheet discharge tray 121 on which the discharged sheet S is stacked is provided at an upper portion of the printer body 1.
The image forming unit 110 is a so-called four-drum full-color image forming unit that includes a laser scanner 3, four process cartridges 7Y, 7M, 7C, and 7K, and an intermediate transfer belt 112e. These process cartridges 7Y, 7M, 7C, and 7K form toner images of yellow (Y), magenta (M), cyan (C), and black (K), respectively, and have the same configuration except for the colors of the toner images. The process cartridges 7 have photosensitive drums 6, respectively, and toner cartridges 5Y, 5M, 5C, and 5K that accommodate toners of the colors are provided above the photosensitive drums 6, respectively, and are detachably attached to the printer body 1.
The intermediate transfer belt 112e is wound on a drive roller 112f, a secondary transfer counter roller 112g, a tension roller 112h, and the like, and is disposed below the four process cartridges 7Y, 7M, 7C, and 7K. The intermediate transfer belt 112e is disposed to be in contact with the photosensitive drums 6 of the process cartridges 7Y, 7M, 7C, and 7K, and is rotationally driven by the drive roller 112f in a counterclockwise direction. Further, four primary transfer rollers 112Y, 112M, 112C, and 112K that abut on the inner peripheral surface of the intermediate transfer belt 112e at positions facing the photosensitive drums 6 are provided inside the intermediate transfer belt 112e. Further, the image forming unit 110 includes a secondary transfer roller 116 that abuts on the outer peripheral surface of the intermediate transfer belt 112e at a position facing the secondary transfer counter roller 112g.
Next, an image forming operation of the printer body 1 as configured above will be described. When image data transmitted from a personal computer that is not illustrated is input to the laser scanner 3, the photosensitive drums 6 of the process cartridges 7 are irradiated with a laser beam corresponding to the image data from the laser scanner 3.
At this time, the surface of the photosensitive drum 6 is uniformly charged to a predetermined polarity and potential in advance by a charging roller (not illustrated), and an electrostatic latent image is formed on the surface as the surface is irradiated with the laser beam from the laser scanner 3. The electrostatic latent image formed on the photosensitive drum 6 is developed by a developing roller (not illustrated), and a toner image of each color is formed on the photosensitive drum 6.
The toner images of the respective colors formed on the respective photosensitive drums 6 are transferred to the intermediate transfer belt 112e by the primary transfer rollers 112Y, 112M, 112C, and 112K, and are conveyed to the secondary transfer roller 116 by the intermediate transfer belt 112e rotated by the drive roller 112E An image forming process of each color is performed at a timing when an upstream toner image primarily transferred onto the intermediate transfer belt 112e is superimposed between the photosensitive drums 6 and the primary transfer rollers 112Y, 112M, 112C, and 112K.
While this image forming process is performed, the sheet S stacked and accommodated in the sheet feeding cassette 111 of the printer body 1 or a sheet storage portion 60 of the sheet feeding apparatus 2 is fed by a pickup roller 54 of a sheet feeding unit 53 in a feeding direction. The sheets S fed by the pickup roller 54 are separated from each other one by one by a feed roller 55 and a retard roller 56 and are conveyed to the secondary transfer roller 116 by a conveyance roller pair 57. The full-color toner image on the intermediate transfer belt 112e is transferred onto the sheet S conveyed to the secondary transfer roller 116 by a secondary transfer bias applied to the secondary transfer roller 116. The sheet S onto which the toner image is transferred is applied with a predetermined heat and a predetermined pressure by the fixing section 96, and the toner image is fixed by melting and fixing the toner. The sheet S passing through the fixing section 96 is discharged to the sheet discharge tray 121 by a sheet discharge roller pair 120.
Next, the sheet feeding apparatus 2 will be described in detail. As illustrated in
As illustrated in
Further, the sheet storage portion body 60A has an elevation mechanism 66 disposed on opposite sides outside the wall portions 60c and 60d in the sheet width direction. On the other hand, as illustrated in
The elevation mechanism 66 is a mechanism for elevating the sheet stacking base 52 by a driving force of a lifter motor M as a driving unit. That is, as illustrated in
The drive gear 70 is connected to an output shaft of the lifter motor M, and the drive gear 70 is engaged with the drive gear 69. Further, the drive gear 69 is engaged with the drum gear 68b, and the drum gear 68b and the drum gear 68a are drivingly connected to each other through the connection shaft 64. Further, the drum gear 68b is integrally connected to the winding drum 67b, and the drum gear 68a is integrally connected to the winding drum 67a.
One end portion of each of the wires 101 and 102 which are linear members is wound on the winding drum 67a, and the other end portion of each of the wires 101 and 102 is wound on the winding drum 67b. The wire 101 wound on the winding drum 67a supports the lifting portion 52a via the pulley 71a disposed above the lifting portion 52a. Further, the wire 102 wound on the winding drum 67a supports the lifting portion 52c via the pulley 71c disposed above the lifting portion 52c. Further, the wire 101 wound on the winding drum 67b supports the lifting portion 52b via the pulley 71b disposed above the lifting portion 52b. The wire 102 wound on the winding drum 67b supports the lifting portion 52d via the pulley 71d disposed above the lifting portion 52d. That is, the wires 101 and 102 are arranged to be connected to each other through a lower side of the sheet supporting surface 52A of the sheet stacking base 52, and are connected to the winding drum 67a and the winding drum 67b. In other words, each of the wires 101 and 102 are stretched on a lower side of the sheet supporting surface 52A of the sheet stacking base 52. The drum gear 68a and the winding drum 67a constitute a first winding unit disposed on one side in the sheet width direction, and the drum gear 68b and the winding drum 67b constitute the second winding unit disposed on the other side in the sheet width direction. Further, the wire 101 is a second linear member supporting the lifting portions 52a and 52b to lift up a downstream side of the sheet stacking base 52 in the sheet feeding direction. The wire 102 is a first linear member supporting the lifting portions 52c and 52d to lift an upstream side of the sheet stacking base 52 in the sheet feeding direction. In the present embodiment, one side of each of the wires 101 and 102 is wound on the winding drum 67a, and the other side of each of the wires 101 and 102 is wound on the winding drum 67b. However, first winding unit may be configured such that the one side of each of the wires 101 and 102 is wound on a separate winding drum, and the second winding unit may be configured such that the other side of each of the wires 101 and 102 is wound on a separate winding drum.
On the other hand, the sheet feeding apparatus 2 has a top surface (not illustrated) that is disposed above the pickup roller 54 in a storage state of the sheet storage portion 60 and covers an upper side of the sheet supporting surface 52A. The sheet feeding apparatus 2 has a flag member 62 which is disposed below the top surface and near the pickup roller 54 and pivots when the flag member 62 comes into contact with the uppermost sheet stacked on the sheet supporting surface 52A. The sheet feeding apparatus 2 has a sheet detection sensor 63 which detects a predetermined feeding height, at which the uppermost sheet can be fed by the pickup roller 54, by being shielded from light by the flag member 62. The pickup roller 54 is disposed to be located at a downstream end portion in the sheet feeding direction and at a central portion in the sheet width direction with respect to the sheet supporting surface 52A that is elevated.
As illustrated in
When the sheet storage portion 60 is in a storage state of being stored in the apparatus body of the sheet feeding apparatus 2, the drum gear 68b and the drive gear 69 are engaged with each other. When the storage state is detected by a sensor that is not illustrated, the lifter motor M starts to be driven under a control of a control unit, which is not illustrated, of the printer 100. Then, a driving force of the lifter motor M is transmitted to the winding drums 67a and 67b, the wires 101 and 102 are wound, and the lifting portions 52a, 52b, 52c, and 52d are lifted up, so that the sheet stacking base 52 starts to be raised.
When the sheet stacking base 52 is raised, the upper surface of the uppermost sheet S stacked on the sheet supporting surface 52A abuts on the flag member 62, and the sheet detection sensor 63 is turned on by movement of the flag member 62, the sheet stacking base 52 is in the feeding position, and the lifter motor M is stopped. The feeding position is a position illustrated in
Thereafter, when the sheets S stacked on the sheet stacking base 52 are sequentially fed and the upper surface of the uppermost sheet is lowered, the sheet detection sensor 63 is turned off by the movement of the flag member 62. Then, the control unit that is not illustrated drives the lifter motor M again, and raises the sheet stacking base 52. When the sheet detection sensor 63 is turned on again by the movement of the flag member 62, the sheet stacking base 52 is in the feeding position, and the lifter motor M is stopped.
Next, an adjustment member of the wires 101 and 102 according to the first embodiment will be described. As described above, in the sheet stacking base 52, as illustrated in
As illustrated in
As illustrated in
As illustrated in
That is, by selectively inserting and fixing the pin 104 that is a penetration member in any one of the plurality of through-holes 103d, the posture of the adjustment member 103A with respect to the shaft portion 52e in a rotational direction is fixed in a changeable manner. Since the position of the engagement hole 103b in the sheet width direction is determined based on the posture of thee adjustment member 103A in the rotational direction, the position of the caulking ball 101a in the sheet width direction is determined based on the through-hole 103d into which the pin 104 is inserted. That is, the position of a portion of the wire 101 caulked to the caulking ball 101a in the sheet width direction is determined based on the through-hole 103d into which the pin 104 is inserted. In the present embodiment, by shifting the through-hole 103d into which the pin 104 is inserted by one, the position of the caulking ball 101a can be moved by 0.5 mm in the sheet width direction.
When component accuracy of the sheet stacking base 52, the wires 101 and 102, and the pulleys 71a, 71b, 71c, and 71d that support them is satisfactory and there is no problem, as illustrated in
As illustrated in
Further, in the present embodiment, the four through-holes 103d are provided on each of both sides from the pin 104 at a central position illustrated in
As described above, a relative distance between the wires 101 and 102 on one side and the other side of the sheet stacking base 52 in the sheet width direction can be adjusted by the adjustment members 103A and 103B. Accordingly, for example, when the heights of both ends of the sheet stacking base 52 in a width direction are different from each other due to variations in the lengths of the sheet stacking base 52 and the wires 101 and 102, variations in the other component dimensions, and the like, the heights of both ends of the sheet stacking base 52 can be adjusted to be equal to each other. In short, the sheet stacking base 52 can be adjusted to be horizontal without managing the component accuracy with high accuracy. Thus, feeding failure and an oblique movement occurring when one end portion of the sheet S becomes high can be reduced. Further, since the sheet stacking base 52 can be adjusted to be horizontal, there is no need to dispose the sheet feeding unit 53 in a high position in order to make a space, and the sheet feeding apparatus 2 or the printer 100 can be downsized in a height direction.
Next, a second embodiment obtained by partially changing the first embodiment will be described with reference to
In the first embodiment, it has been described that the sheet stacking base 52 is lifted up by the two wires 101 and 102. Instead, in the sheet feeding apparatus 2 according to the second embodiment, as illustrated in
On the lower surface of the sheet stacking base 201 (below the sheet supporting surface), wire fixing portions 201a, 201b, 201c, and 201d are provided near the lifting portions 201e, 201f, 201g, and 201h, respectively. The wire fixing portions 201a and 201c are one-side fixing portions (first and third fixing portions) for adjusting a distance between the wires 202 and 204 on a side of the winding drum 67a, that is, on one side of the sheet stacking base 52 in the sheet width direction. The wire fixing portions 201b and 201d are the other-side fixing portions (second and fourth fixing portions) for adjusting a distance between the wires 203 and 205 on a side of the winding drum 67b, that is, on the second of the sheet stacking base 52 in the sheet width direction. Thus, the wires 202 and 204 are first linear members on first of the sheet stacking base 52 in the sheet width direction, and the wires 203 and 205 are the second linear members on the other side of the sheet stacking base 52 in the sheet width direction.
Further, the wire fixing portion 201a is a third adjustment member downstream of the wire fixing portion 201c in the sheet feeding direction, and the wire fixing portion 201b is a fourth adjustment member downstream of the wire fixing portion 201d in the sheet feeding direction. In contrast, the wire fixing portion 201c is a first adjustment member upstream of the wire fixing portion 201a in the sheet feeding direction, and the wire fixing portion 201d is a second adjustment member upstream of the wire fixing portion 201b in the sheet feeding direction. Thus, the wire 202 is a third linear member downstream of the wire 204 in the sheet feeding direction, and the wire 203 is a fourth linear member downstream of the wire 205 in the sheet feeding direction. In contrast, the wire 204 is a first linear member upstream of the wire 202 in the sheet feeding direction, and the wire 205 is a second linear member upstream of the wire 203 in the sheet feeding direction. Since the four wire fixing portions 201a, 201b 201c, and 201d have the same configuration, the wire fixing portion 201a that fixes the wire 202 will be described as an example.
As illustrated in
As illustrated in
Therefore, when the position of the screw terminal 202a with respect to the screw hole 201i is shifted by one, a distance (the second distance) of the wire 202 from the lifting portion 201e to the winding drum 67b is changed by 0.5 mm. In other words, a wire length extending from the sheet stacking base 201 is changed by 0.5 mm. Therefore, the height of the lifting portion 201e can be changed by 0.5 mm.
In the second embodiment, since there are the same wire fixing portions 201a, 201b, 201c, and 201d in the lifting portions 201e, 201f, 201g, and 201h, respectively, the heights of the lifting portions 201e, 201f, 201g, and 201h can be adjusted to 2 mm to the maximum.
Thus, even in the second embodiment, relative distances between the wires 202, 203, 204, and 205 on one side and the other side of the sheet stacking base 201 in the sheet width direction can be adjusted. Accordingly, for example, when the heights of both ends of the sheet stacking base 201 in the width direction are different from each other due to the sheet stacking base 201, a variation in the length of each wire, variations in other component dimensions, and the like, the heights of both ends of the sheet stacking base 201 can be adjusted to be equal to each other. Further, in the second embodiment, the heights of the respective lifting portions 201e, 201f, 201g, and 201h can be adjusted independently. Thus, the sheet stacking base 201 can be adjusted to be more finely horizontal without managing the component accuracy with high accuracy.
Next, a third embodiment obtained by partially changing the first embodiment will be described with reference to
In the first embodiment, it has been described that the distances from the lifting portions 52a, 52b, 52c, and 52d of the wires 101 and 102 to the winding drums 67a and 67b are changed by changing the position of the caulking ball (the caulking ball 101a (see
In detail, as illustrated in
The four adjustment members 304a, 304b, 304c, and 304d between the caulking ball holding portion 301e and the lifting portions 301a, 301b, 301c, and 301d are arranged on both sides in the sheet width direction, which sandwich the caulking ball holding portion 301e of the sheet stacking base 301. That is, the adjustment members 304a and 304c as first adjustment tools are arranged on a side (one side) where the wires 302 and 303 are wound on the winding drum 67a in the sheet width direction with respect to the caulking ball holding portion 301e. Further, the adjustment members 304b and 304d as the second adjustment tools are arranged on a side (the other side) where the wires 302 and 303 are wound on the winding drum 67b in the sheet width direction with respect to the caulking ball holding portion 301e. Further, the adjustment members 304a and 304b serve as second adjustment members downstream of the adjustment members 304c and 304d in the sheet feeding direction. In contrast, the adjustment members 304c and 304d serve as first adjustment members upstream of the adjustment members 304a and 304b in the sheet feeding direction. Thus, the wire 302 serves as a second linear member downstream of the wire 303 in the sheet feeding direction. In contrast, the wire 303 serves as a first linear member upstream of the wire 302 in the sheet feeding direction. Further, in the present embodiment, the adjustment member 304c constitutes a first adjustment member, and the adjustment member 304a constitutes a third adjustment member. Further, the adjustment member 304d constitutes a second adjustment member, and the adjustment member 304b constitutes a third adjustment member. Since the four adjustment members 304a, 304b, 304c, and 304d have the same configuration, a configuration of the one adjustment member 304a with respect to the wire 302 will be described as an example.
As illustrated in
As illustrated in
Thus, even in the third embodiment, a relative distance between the wires 302 and 303 on one side and the other side of the sheet stacking base 301 in the sheet width direction can be adjusted. Accordingly, for example, when the heights of both ends of the sheet stacking base 301 in the width direction are different from each other due to the sheet stacking base 301, a variation in the length of each wire, variations in other component dimensions, and the like, the heights of both ends of the sheet stacking base 301 can be adjusted to be equal to each other. Further, in the third embodiment, the heights of the respective lifting portions 301a, 301b, 301c, and 301d can be adjusted independently. Thus, the sheet stacking base 301 can be adjusted to be more finely horizontal without managing the component accuracy with high accuracy.
In the first to third embodiments described above, it has been described that the lifting portions are provided at four locations, so that the sheet stacking base can be raised horizontally. However, the present invention is not limited thereto. A structure in which a first end of the sheet stacking base serves as a pivot fulcrum and a second end thereof is raised may be employed. In this case, one lifting portion (two lifting portions) in the sheet feeding direction may be lifted up by one wire (two wires in the sheet width direction).
Further, in the first to third embodiments, it has been described that the printer body 1 and the sheet feeding apparatus 2 are configured separately. However, in the image forming apparatus in which these components are integrally configured, the sheet storage portion may be configured as a so-called cassette.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2018-246301, filed Dec. 27, 2018, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2018-246301 | Dec 2018 | JP | national |