1. Field of the Invention
The present invention relates to a sheet feeding apparatus and an image forming apparatus including the same, and more specifically, to a sheet feeding apparatus that separates sheets one by one and feeds the sheets and an image forming apparatus including the same.
2. Description of the Related Art
Conventionally, an image forming apparatus includes a sheet feeding apparatus that separates sheets stacked on a sheet stacking plate one by one from the top of the stack and feeds the sheets to the image forming apparatus. The sheet feeding apparatus urges the sheet stacking plate, which is provided to be movable up and down, against a feeding roller by a coil spring to thereby contact the top surface of the stacked sheet with a feeding follower roller rotatably supported about the same axis as the feeding roller. Subsequently, the feeding roller rotates, thereby contacting the friction portion provided on the feeding roller with the sheet, which is fed while being separated one by one by a separation pad provided in a manner pressed against the friction portion. This technique is disclosed in Japanese Patent Application Laid-Open No. H07-257765.
In recent years, demands for a thin sheet of paper (hereinafter referred to as a “thin sheet”) containing small amount of pulp (low basic weight) has increased because of increase in awareness of the environment. However, the thin sheet has a low rigidity. Accordingly, there is a problem of easily causing a jam because of difficulty in feeding in a case of using the sheet in a conventional, compact, low-cost image forming apparatus.
Here, a jam of a thin sheet is described with reference to
In this state, when a feeding roller 15 rotates in the direction of an arrow R1 and a sheet supporting portion 3 rotates in the direction of an arrow R2 by an urging force of a feeding spring 5 according to a feeding signal from a control part, the sheet S1 is sandwiched between a sheet stack T and the feeding follower roller 18 as illustrated in
At this time, as illustrated in
In particular, a compact and low-cost image forming apparatus (sheet feeding apparatus) easily causes the dragging phenomenon. Accordingly, with a thin sheet for which the demand is assumed to increase, there is a possibility that a jam due to buckling causes a problem more than the present state. On the other hand, it can be considered that the problem of a jam due to buckling is solved by providing a sheet separation device for preventing the dragging phenomenon of a sheet. However, the device requires a complicated mechanism. Accordingly, it is difficult to realize the device with an inexpensive configuration, and it is difficult to mounting the device on a compact and low-cost image forming apparatus.
Thus, an object of the present invention is to provide a sheet feeding apparatus and an image forming apparatus that is capable of suppressing occurrence of buckling of a sheet due to a dragging phenomenon of the sheet and realize stable feeding using a simple configuration even with a sheet having a low basic weight.
A purpose of the present invention is to provide a sheet feeding apparatus, including a sheet supporting portion that supports a sheet and is movable up or down, a feeding roller that includes an arc-shaped friction portion and a notch portion at which a part in a circumferential direction is cut out, and allows the friction portion to feed the sheet supported by the sheet supporting portion, a rotation driving unit for rotationally driving the feeding roller, a friction separation member that presses the sheet fed by the friction portion on a surface other than a surface at the friction portion, and separates a double-fed sheet, and an elevating unit that causes the sheet supporting portion to wait below the feeding roller such that the sheet supported on the sheet supporting portion is not in contact with the friction portion until the friction portion reaches the friction separation member, and, when the friction portion reaches the friction separation member, moves up the sheet supporting portion to a push position at which the sheet supported on the sheet supporting portion is pressed against the friction portion and the friction portion feeds the sheet.
A further purpose of the present invention is to provide an image forming apparatus, including a sheet supporting portion that supports a sheet and is provided so as to be movable up or down, a feeding roller that includes an arc-shaped friction portion and a notch portion at which a part in a circumferential direction is cut out, and causes the friction portion to feed the sheet supported by the sheet supporting portion, a rotation driving unit for rotationally driving the feeding roller, friction separation member that presses the sheet fed by the friction portion on a surface other than a surface at the friction portion, and separates a double-fed sheet, n elevating unit that causes the sheet supporting portion to wait below the feeding roller such that the sheet supported on the sheet supporting portion is not in contact with the friction portion until the friction portion reaches the friction separation member, and, when the friction portion reaches the friction separation member, moves up the sheet supporting portion to a push position at which the sheet supported on the sheet supporting portion is pressed against the friction portion and the friction portion feeds the sheet, and an image forming portion that forms an image on the sheet fed by the feeding roller.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
An image forming apparatus including a sheet-feeding portion is hereinafter described with reference to diagrams. The image forming apparatus according to an embodiment of the present invention is an image forming apparatus, such as a copier, a printer, a facsimile and a multifunction machine, including a sheet feeding apparatus that separates a sheet one by one and feeds the sheet.
<First Embodiment>
An image forming apparatus 1 according to a first embodiment of the present invention is described with reference to
As illustrated in
The sheets S are set in a state of being stacked on a feeding tray 2 of the sheet storage 40 and a sheet supporting portion 3 (hereinafter, the sheets S in the state of being stacked on the feeding tray 2 and the sheet supporting portion 3 are referred to as a “sheet stack T”). A feeding operation for the sheet stack T set on the feeding tray 2 and the sheet supporting portion 3 is started by activation of a drive motor, not illustrated. For instance, by activation of the drive motor, not illustrated, a solenoid (not illustrated) for the feeding portion is operated, thereby starting the feeding operation. On starting of the feeding operation, by an urging force in an R2 direction of a feeding spring 5 included in an elevating unit, the sheet supporting portion 3 that supports the sheet and is movable up or down rises toward the feeding roller 15 about a shaft 4 included in the elevating unit. That is, the sheet supporting portion 3 stands by at the bottom position moves up from the bottom position toward the feeding roller 15. Accordingly, the sheet S of the top surface of the sheet stack T supported on the sheet supporting portion 3 is pushed onto the feeding roller 15. The sheet S pushed onto the feeding roller 15 is fed by rotation of the feeding roller 15. Subsequently, the sheet S passes through a pair of conveying rollers 21 and is conveyed to the image forming portion 60. At this time, if the sheet S is subjected to double feeding, the sheet is separated one by one by a separation pad 19 as a friction separation member.
The image forming portion 60 is disposed above the sheet-feeding portion 50, and includes a photosensitive member 22 disposed in the process cartridge 25, a transfer roller 23 and a laser scanner 24. The sheet S fed to the image forming portion 60 is conveyed to a transfer nip including the photosensitive member 22 and the transfer roller 23. The laser scanner 24 forms an electrostatic latent image on the photosensitive member 22. The electrostatic latent image thus formed on the photosensitive member 22 by the laser scanner 24 becomes a toner image by adhesion of the toner in the process cartridge 25. The toner image is transferred into an unfixed image on the sheet S in the transfer nip including the photosensitive member 22 and the transfer roller 23. The sheet S on which the unfixed image is transferred is conveyed to the fixation device 26 for heat fixation. The unfixed image is fixed by heating.
The image-fixed sheet S is conveyed to an ejection roller 28 along a conveyance guide 27. The ejection roller 28 forms a nip with an ejection follower roller 29 urged thereagainst by an elastic force, and ejects the sheet S to a sheet discharge tray 30.
Next, the sheet-feeding portion 50 of the first embodiment is specifically described with reference to
As illustrated in
The sheet supporting portion 3 is supported by the shaft 4 supported by a frame, not illustrated, about this shaft 4 so as to be rotatable in directions of arrow R2 and R3 illustrated in
The proximal end of the sheet supporting portion cam 6 as a cam member configuring the elevating unit is fixedly supported by a sheet supporting portion cam shaft 7 configuring the elevating unit. On the other hand, the tip of the sheet supporting portion cam 6 is rotatable in directions of arrows R4 and R5 in synchronization with the rotation of the sheet supporting portion gear 8 configuring the elevating unit fixedly supported by the sheet supporting portion cam shaft 7. The tip of the sheet supporting portion cam 6 is engaged with a cam follower 3a configuring the elevating unit connected to opposite sides of the sheet supporting portion 3 (orthogonal to the sheet feeding direction), and has a function of controlling the sheet supporting portion 3 to move up and down against the urging force of the feeding spring 5. A cam surface formed at the tip of the sheet supporting portion cam 6 is formed such that, after the friction portion 15a of the feeding roller 15 stops at the separation pad 19, the sheet supporting portion 3 moves to the push position. The gear configuring the elevating unit transmits the rotation driving force from a sheet supporting portion drive motor, not illustrated, configuring the elevating unit to the sheet supporting portion gear 8.
A feeding shaft 10 configuring the rotation driving unit is rotatably supported by a frame, not illustrated. A feeding gear 11 configuring the rotation driving unit is fixed to the feeding shaft 10, and transmits a driving force transmitted from a feeding motor (not illustrated) configuring the rotation driving unit to the feeding shaft 10. An electromagnetic clutch 12 configuring the rotation driving unit does or does not transmit a rotation driving force between a gear 13 configuring the rotation driving unit connected to a feeding motor, not illustrated, and a gear 14 configuring the rotation driving unit meshed with the feeding gear 11, according to an instruction from the after-mentioned control part 70. That is, this clutch connects the gears 13 and 14 to each other.
The feeding roller 15 is fixed to the feeding shaft 10, and includes the friction portion 15a that is made of rubber and has the shape of an arc, and a notch portion 15b at which a part in the circumferential direction is cut out. The friction portion 15a is pressed against the sheet S disposed at the top surface of the sheet stack T and feeds the sheet S. A flag 16 configuring a detection unit is fixed at the end of the feeding shaft 10 and rotates about the feeding shaft 10 in the same phase as the feeding roller 15. The flag 16 includes a photo sensor blockage portion 16a. A photo sensor 17 as the detection unit is disposed in the rotational operation range of the flag 16. When the flag 16 rotates, the photo sensor blockage portion 16a blocks an infrared light passage 17a of the photo sensor 17. The feeding follower rollers 18 are rotatably supported by the feeding shaft 10 at both sides of the feeding roller 15.
The separation pad 19 is made of a frictional material, and disposed at a position that is downstream of the sheet storage 40 in the sheet feeding direction and opposite to the feeding roller 15. The separation pad 19 is urged to be in pressure-contact with the friction portion 15a of the feeding roller 15 and the feeding follower rollers 18 by a separation pad spring 20 provided at the back of the separation pad 19. For instance, when a plurality of sheets are fed from the sheet stack T during feeding of the sheet S (also referred to as “double feeding”), the separation pad 19 the separation pad 19 separates only one sheet at the top by being in pressure-contact with the sheet S on the surface other than the surface at the friction portion 15a.
Next, the friction portion 15a of the feeding roller 15 and the photo sensor blockage portion 16a of the flag 16 rotational position is described with reference to
Next, sheet feeding control for the sheet-feeding portion 50 according to the first embodiment is described with reference to
First, referring to
Next, according to the flowchart illustrated in
The positions illustrated in
(Operation in which Feeding Roller 15 Temporarily Stops Rotating)
As illustrated in
(Operation of Sheet Supporting Portion 3 and Flow Up to Feeding Start Operation)
When the prescribed signal transmitted from the infrared light passage 17a is input into the control part 70, the drive signal from the control part 70 is input into the sheet supporting portion drive motor, not illustrated, and the gear 9 rotates in the direction of arrow R6 as illustrated in
Here, the rotational direction in which the gear 9 rotates in the direction of arrow R6 is the positive direction of the rotational direction of the sheet supporting portion drive motor. The opposite direction is the inverse direction. With rotation of the sheet supporting portion cam 6 in the direction of arrow R4, the sheet supporting portion 3 is subjected to an urging force from the feeding spring 5 to rotate in the direction of arrow R2. The sheet stack T is supported on the sheet supporting portion 3. The sheet S at the top surface of the sheet stack T abuts on the friction portion 15a of the feeding roller 15, thereby stopping the rotation. The control part 70 controls the sheet supporting portion drive motor for a prescribed time in which the sheet S of the sheet stack T abuts on the friction portion 15a of the feeding roller 15 (steps S108 and S109). That is, the timer 71 measures the prescribed time, and the control part 70 rotates the sheet supporting portion drive motor based on the time measured by the timer 71.
When the sheet S at the top surface of the sheet stack T supported on the sheet supporting portion 3 abuts on the friction portion 15a of the feeding roller 15, the signal from the control part 70 is input into the electromagnetic clutch 12, the electromagnetic clutch 12 transmits the rotation driving force from the gear 13 to the gear 14 (step S110). The rotation driving force is thus transmitted to the gear 14, and the gear 14 rotates in the direction of arrow R8 and the feeding gear 11, the feeding shaft 10, the flag 16 and the feeding roller 15 rotate in the direction of arrow R1 (step S111). Thus, the friction portion 15a of the feeding roller 15 feeds the sheet S at the top surface of the sheet stack T by a frictional force with the sheet S at the top surface.
(Operation at Stop of Feeding Operation)
Next, the timer measures the time in which the feeding gear 11, the feeding shaft 10, the flag 16 and the feeding roller 15 rotate in the direction of arrow R1 by the angle θ2 illustrated in
Likewise, the drive signal from the control part that inversely rotates the sheet supporting portion drive motor in the inverse direction is input, and the sheet supporting portion drive motor rotates the gear 9 in the direction of arrow R7. The sheet supporting portion drive motor thus rotates the gear 9 in the direction of arrow R7, and the sheet supporting portion gear 8, the sheet supporting portion cam shaft 7 and the sheet supporting portion cam 6 start rotating in the direction of the arrow R5 (step S115). The sheet supporting portion cam thus rotates in the direction of arrow R5, thereby pushing down the sheet supporting portion 3 in the direction of arrow R3. The timer 71 measures the time in which the sheet supporting portion cam 6 and the sheet supporting portion 3 return to the initial position. After a prescribed time has passed, the control part 70 stops the sheet supporting portion drive motor and thereby the gear 9, the sheet supporting portion gear 8, the sheet supporting portion cam shaft 7 and the sheet supporting portion cam 6 stop at the initial position. That is, the state returns to the state illustrated in
Such sheet feeding control is repeated. Accordingly, the sheet stack T stacked on the feeding tray 2 is separated on a sheet-by-sheet basis for each rotation of the feeding roller 15 and the separated sheet is fed. Here, prevention of buckling by the operation of the feeding control in a step of feeding the sheet S1 dragged (subjected to double feeding) in the immediately preceding step is described with reference to
As illustrated in
Next, the operations in steps S107 to S109 are operated, the sheet supporting portion 3 moves up, the sheet S1 is pressed by the sheet stack T supported on the sheet supporting portion 3 and the sheet S1 abuts on the feeding roller 15 (see
Thus, the sheet S1 is subjected to the frictional force from the friction portion 15a of the feeding roller in the direction of the arrow F1 at the abutting position P1 and the frictional force from the friction portion 15a of the feeding roller 15 in the direction of the arrow F3 at the contact position P2, and thereby this sheet is fed. Accordingly, even in the case where the sheet S1 is subjected to the frictional force in the direction of the arrow F2 from the separation pad 19, feeding of the sheet S1 by the frictional force in the direction of the arrow F3 at the contact position P2 can suppress occurrence of buckling in proximity of the tip of the sheet S1. Subsequently, the operations in steps S112 to S117 are performed on the sheet S1, and the operation of the sheet feeding control is finished.
The image forming apparatus 1 according to the first embodiment that have the aforementioned configuration exerts following advantageous effects. The sheet-feeding portion 50 of the image forming apparatus 1 according to the first embodiment causes the sheet supporting portion 3 to wait until the feeding roller 15 reaches the separation pad 19. After the feeding roller 15 reaches the separation pad 19, the sheet supporting portion 3 moves up to contact the sheet with the feeding roller 15. Accordingly, even if the phenomenon of dragging the sheet S1 in the immediate preceding feeding step drags the sheet S1 on the separation pad 19, the sheet S1 can be fed in the state of contact at the two points, which are the abutting position P1 and the contact position P2. Such contact can suppress occurrence of buckling caused by the sheet dragging phenomenon even if a thin sheet with a low rigidity (low basic weight) is used. As a result, stable feeding while suppressing occurrence of feeding failure can be realized. A highly reliable image forming apparatus can be provided.
For instance, occurrence of the buckling of the sheet S1 can be suppressed without addition of a mechanism for returning the dragged sheet S1. A sheet feeding apparatus that is compact and low cost and has high feeding stability can be provided.
<Second Embodiment>
Next, an image forming apparatus 1A according to a second embodiment of the present invention is described with reference to
First, an overall configuration of a sheet-feeding portion 50A according to the second embodiment is described with reference to
As illustrated in
The urging spring 33 is a compressed spring intervening between the second protrusion 31b and the feeding roller holder 32 in the second notch 32b of the feeding roller holder 32. The urging spring 33 urges the feeding roller holder 32 in the direction of arrow R1, and causes the feeding roller holder 32 to rotate in coordination with the feeding shaft holder 31. Here, as illustrated in
The urging force of the urging spring 33 urging the feeding roller holder 32 is set such that, when the frictional force is caused between the friction portion 15a of the feeding roller 15 and the separation pad 19, the feeding roller 15 and the feeding roller holder 32 cannot rotate.
The feeding cams 34 as cam members are fixed at the opposite ends of the feeding shaft 10, slidingly contact with cams 35 formed at the cam followers 3a of the sheet supporting portion 3, and configure the elevating unit that moves the sheet supporting portion 3 up and down against the urging force of the feeding spring 5. The feeding cam 34 has a configuration according to which the sheet supporting portion 3 swingably moves at one reciprocation in the directions of arrows R2 and R3.
Next, sheet feeding control for the sheet-feeding portion 50A according to the second embodiment is described with reference to
The positions illustrated in
(Operation of Feeding Roller 15 Temporarily Stopping Rotation)
As illustrated in
(Operation of Sheet Supporting Portion 3 and Operation Until Start of Feeding)
As illustrated in
As illustrated in
(Operation when Feeding Operation is Finished)
As illustrated in
At the initial position, the feeding roller holder 32 is subjected to the urging force from the urging spring 33 in the direction of arrow R1. Accordingly, the first abutting surface 32c of the feeding roller holder 32 abuts on the first protrusion 31a of the feeding shaft holder 31. Thus, the feeding roller 15 returns to the initial position illustrated in
By repeating the operation, the sheet S stacked on the feeding tray 2 is separated and fed one by one for each rotation of the feeding roller 15.
Here, referring to
Thus, by defining the cam surfaces of the feeding cam 34 and the cam 35 according to the cam surface formation conditions 1 and 2, the sheet S of the sheet supporting portion 3 can abut on the feeding roller 15, while the friction portion 15a stops at the contact position P2, irrespective of the amount of stacks of sheets S.
The image forming apparatus 1A according to the second embodiment having the aforementioned configuration exerts following advantageous effects. The sheet-feeding portion 50A of the image forming apparatus 1A according to the second embodiment includes the temporary stop mechanism. When the friction portion 15a reaches the separation pad 19, the mechanism stops the rotation of the feeding roller 15. When the elevating portion 3 rises to reach the abutting position P1, the mechanism starts to rotate the feeding roller 15 again. Accordingly, even if the phenomenon of dragging the sheet S1 in the immediate preceding step drags the sheet S1 onto the separation pad 19, the sheet S1 can be fed in the state where the sheet S1 is in contact with two points, which are the abutting position P1 and the contact position P2. Accordingly, for instance, in the case of using the thin sheet having a low rigidity (low basic weight), occurrence of the buckling of the sheet due to the sheet dragging phenomenon can be suppressed. As a result, stable feeding can be performed while suppressing occurrence of sheet feeding failure. The highly reliable image forming apparatus can be provided.
The sheet-feeding portion 50A of the image forming apparatus 1A according to the second embodiment, for instance, can suppress occurrence of buckling of a thin sheet without complicated control but with the simple configuration, and can prevent occurrence of feeding failure. For instance, without addition of a mechanism for returning the dragged sheet S1, occurrence of buckling of the thin sheet can be alleviated, and occurrence of feeding failure can be suppressed. Accordingly, the sheet feeding apparatus that is compact and low cost and has high feeding stability can be provided.
The embodiments of the present invention have thus been described. However, the present invention is not limited to the aforementioned embodiments. The advantageous effects described in the embodiments of the present invention are a list of the most desirable effects caused by the present invention. The advantageous effects according to the present invention are not limited to the effects described in the embodiments of the present invention.
For instance, the second embodiment configures a play mechanism using the feeding shaft holder 31, the feeding roller holder 32 and the urging spring 33. However, the present invention is not limited thereto. For instance, the play mechanism may be realized by one of a clipped tooth where interchange is provided at a prescribed region and a cam.
For instance, this embodiment has described the detection unit using the flag 16 and the infrared light passage 17a. However, the present invention is not limited thereto. It is sufficient that the detection unit can detect the rotation of the feeding roller.
This embodiment has described the elevating unit using the cam and the cam follower. However, the present invention is not limited thereto. It is sufficient that the elevating unit can move up and down the sheet supporting portion 3.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2011-065999, filed Mar. 24, 2011, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-065999 | Mar 2011 | JP | national |
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Number | Date | Country | |
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