1. Field of the Invention
Aspects of the present invention generally relate to a sheet feeding apparatus and an image forming apparatus equipped with the sheet feeding apparatus.
2. Description of the Related Art
Conventionally, an image forming apparatus for forming an image on a sheet is provided with a sheet feeding apparatus configured to elevate a stacking plate with sheets stacked thereon to bring the uppermost sheet into contact with a feeding roller to feed the sheet. In a sheet feeding apparatus as described above, each time a feeding operation is performed, the stacking plate is elevated by a cam configured to rotate with the feeding roller to move the sheets stacked on the stacking plate between positions where the feeding roller is urged to and separated from the sheets.
In such a construction, there is a difference in the timing with which the sheet contacts the feeding roller between the case when a full number of sheets are stacked on the stacking plate and the case when a small number of sheets are stacked thereon (hereinafter, referred to as the “small-number stacking”), resulting in variation in the interval between the sheets being fed. This is because, depending on the number of sheets stacked, there is a difference in the distance between the uppermost one of the sheets stacked on the stacking plate and the feeding roller when the cam lowers the stacking plate. Then, the smaller the number of sheets stacked on the stacking plate, the larger the distance between the uppermost sheet and the feeding roller, and the later the timing at which the sheet contacts the feeding roller, resulting in an increase in the interval between the sheets being fed.
In this connection, Japanese Patent No. 4312697 discusses a sheet feeding apparatus having a feeding roller provided with a low friction coefficient portion causing no feeding even if a sheet contacts the same to reduce variation between the sheets being fed.
However, in the sheet feeding apparatus discussed in Japanese Patent No. 4312697, it is necessary to provide both a low friction coefficient portion causing no sheet feeding to the feeding roller and a high friction coefficient portion causing sheet feeding thereto, so that the outer diameter of the feeding roller is required to be large. Then, when the outer diameter of the feeding roller increases, the size of the sheet feeding apparatus also increases.
Aspects of the present invention related to a sheet feeding apparatus involving no increase in size and no variation between the sheets fed.
According to an aspect of the present invention, a sheet feeding apparatus includes a stacking plate configured to stack sheets, a sheet feeding unit configured to feed the sheets by contacting the sheets stacked on the stacking plate, an elevating unit configured to elevate the stacking plate by a drive transmitted from a drive unit, a drive transmission unit configured to transmit the drive from the drive unit to drive the sheet feeding unit, and a clutch mechanism configured to cause the drive transmission unit to transmit the drive from the drive unit to the sheet feeding unit after the elevating unit urges the sheets stacked on the stacking plate toward the sheet feeding unit by elevating the stacking plate.
According to an exemplary embodiment of the present invention, the sheet feeding unit is driven after the sheets stacked on the stacking plate is urged toward the sheet feeding unit. Accordingly, it is possible to provide a sheet feeding apparatus without increase in size and variation between the sheets being fed.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
In the following, the operation of forming an image by an image forming unit 101 will be described. Drums 1 of first to fourth cartridges PY, PM, PC, and PK are driven to be rotated counterclockwise as indicated by the arrows at a predetermined control speed. A belt 4 is also driven to be rotated clockwise as indicated by the arrow (the forward direction with respect to the rotation of the drums 1) at a speed corresponding to the speed of the drums 1. A scanner unit 5 is also driven.
In synchronization with this driving, in the cartridges, charging rollers 2 uniformly charge the surfaces of the drums 1 at a predetermined polarity and potential with a predetermined control timing. The scanner unit 5 performs scanning exposure on the surfaces of the drums 1 with a laser beam modulated in correspondence with image signals of the different colors.
As a result, the regions of the surfaces of the drums 1 which have undergone scanning exposure with the laser beam constitute electrostatic latent images corresponding to the image signals. The electrostatic latent images formed on the surfaces of the drums 1 are developed into toner images by developing units 3. With the above-described electrophotographic image forming operation, toner images are formed on the drums 1, and the formed toner images are primarily transferred onto the belt 4.
A feeding cassette 9 is attachable and detachable to and from the image forming apparatus 100 from the apparatus front side (the side on which the operator performs operation, i.e., the right-hand side of the image forming apparatus 1 as illustrated in
A pickup roller 6 contacts the sheets stacked on a stacking plate 16 of the feeding cassette 9, serving as a sheet feeding unit for feeding the sheets. The sheets fed by the pickup roller 6 are separately fed by a feed roller 7 and a separation roller 8, and each of the separated sheets is conveyed to a secondary transfer nip portion of a secondary transfer roller 12 and the belt 4 byway of a registration roller pair 11. The separation roller 8 is mounted on the apparatus main body via a torque limiter (not illustrated), and is held in press contact with the feed roller 7 by an urging unit, such as a spring (not illustrated).
The sheet onto which the toner images have been transferred at the secondary transfer nip portion undergoes heating and pressurization at a fixing unit 13, whereby the toner images are fixed to the sheet. Then, the sheet onto which the toner images have been fixed is discharged onto a discharge tray 15 by a discharge roller pair 14.
Next, a sheet feeding apparatus will be described.
The operation of elevating the stacking plate 16 will be described with reference to
As illustrated in
Even when the number of sheets stacked on the stacking plate 16 is small, the elevating unit 50 elevates the stacking plate 16 until the sheets are sufficiently urged toward the pickup roller 6.
The elevating unit 50 has elevating levers 18, elevating lever rotation supporting portions 37, a pair of elevating cams 19, and a connection shaft 20 connecting the pair of elevating cams 19 to each other.
The respective elevating levers 18 are provided on both sides of the feeding cassette 9, and are fixed to the casing of the image forming apparatus 100 to be rotatable around the elevating lever rotation supporting portions 37. The elevating levers 18 are urged toward the pickup roller 6 (upwards) by an urging member, such as a spring (not illustrated). On both sides of the stacking plate 16, there are provided engagement portions 17 by which the stacking plate 16 engages with the elevating levers 18. In the state in which the feeding cassette 9 is attached to the image forming apparatus 100 and set in position, the engagement portions 17 and the elevating levers 18 are engaged with each other and the stacking plate 16 elevates in conjunction with the rotation of the elevating levers 18. The rotation of the elevating levers 18 urged toward the pickup roller 6 is restricted by the elevating cams 19 arranged above the elevating levers 18. As illustrated in
Next, a drive unit 80 will be described with reference to
The apparatus main body is provided with a drive source 21, such as a motor, for the drive unit 80. The drive of the drive source 21 is transmitted from a first drive gear 22 to a second drive gear 23, and then, from the second drive gear 23 to a partially-toothless gear 24. Here, the partially-toothless gear 24 is restricted and restriction-released by a solenoid (not illustrated), and selectively meshes with the second drive gear 23. When the solenoid releases the restriction, the partially-toothless gear 24 meshes with the second drive gear 23, whereby the drive is transmitted to start rotation. Then, the partially-toothless gear 24 makes one rotation to bring the toothless portion of the partially-toothless gear 24 to a position opposite the second drive gear 23, and the solenoid restricts the partially-toothless gear 24 at this position, whereby the apparatus is placed in a drive non-transmission state.
The partially-toothless gear 24 and the elevating cams 19 are fixed to the connection shaft 20 rotatably supported by the apparatus main body, and rotate integrally with the connection shaft 20. Based on an electric signal from a control unit (not illustrated), the solenoid operates to release the restriction of the partially-toothless gear 24. Then, the partially-toothless gear 24 meshes with the second drive gear 23, and the drive of the drive source 21 is transmitted to the connection shaft 20 via the partially-toothless gear 24, with the connection shaft 20 making one rotation together with the elevating cams 19.
An idler gear 31 serves as a drive transmission unit for transmitting drive to the pickup roller 6 and the feed roller 7 via a clutch mechanism 60. The pickup roller 6 and the feed roller 7 have tooth surfaces configured to mesh with the idler gear 31, and each roller is driven to rotate by receiving the rotation of the idler gear 31.
A clutch input gear 26 serves as a clutch input portion, and a clutch output gear 27 serves as a clutch output portion. The drive of the drive unit 80 is input to the clutch input gear 26 to rotate the same, and the clutch output gear 27 connects with the clutch input gear 26, whereby the drive from the drive unit 80 is transmitted to the pickup roller 6. The idler gear 31 of the clutch output portion is arranged to mesh with the clutch output gear 27, so that, in the state in which the clutch input gear 26 is connected with the clutch output gear 27, the rotation of the connection shaft 20 is transmitted to the idler gear 31, and the pickup roller 6 and the feed roller 7 are driven. In the state in which the clutch input gear 26 is not connected with the clutch output gear 27, the rotation of the connection shaft 20 is not transmitted to the idler gear 31.
When the connection shaft 20 makes one rotation, the pickup roller 6 and the feed roller 7 rotate. The conveyance distance at which the sheet is conveyed by this rotation is set to allow conveyance of the sheet to the registration roller pair 11 on the downstream side.
Next, the clutch mechanism 60 will be described in detail. The clutch input gear 26 of the clutch mechanism 60 connects with the clutch output gear 27 after the elevating unit 50 elevates the stacking plate 16 and brings the stacked sheets into press-contact with the pickup roller 6. As a result, after the sheets stacked on the stacking plate 16 is brought into press-contact with the pickup roller 6, the rotation of the pickup roller 6 starts, so that there is no variation in the intervals between the sheets being fed. Thus, even when the number of sheets stacked on the stacking plate 16 is changed and deviation is generated in the timing with which the sheets and the pickup roller 6 contact each other, the timing with which the pickup roller 6 feeds out the sheets is constant regardless of the amount of stacked sheets.
As illustrated in
Next, the operation of engaging and disengaging the clutch mechanism 60 will be described with reference to
As illustrated in
As illustrated in
When, in the disengaged state of the clutch mechanism 60 illustrated in
When the clutch input gear 26 rotates by a predetermined amount, the cam surface 32 is released from the restriction by the clutch restriction rib 33. Then, due to the urging force of the clutch pressing spring 28, the input side gear toothed surface 35 of the input gear 26 contacts the output side gear toothed surface 38 of the clutch output gear 27, and the clutch mechanism 60 is placed in the engaged state as illustrated in
The cam surface 32 has a slope surface 40. When the clutch input gear 26 further rotates, as illustrated in
When, in the state illustrated in
The elevating cams 19 provided on the connection shaft 20 and the clutch input gear 26 rotate in synchronization with each other. Then, the cam surface 32 of the movement mechanism 70 is formed such that, after the elevating cams 19 elevates the stacking plate 16 and the sheets stacked thereon are urged toward the pickup roller 6, the clutch input gear 26 is moved to the engagement position by the movement mechanism 70.
Next, the feeding operation timing of the sheet feeding apparatus will be described.
When a sheet feeding signal is input to the control unit in response to an instruction from the user, the control unit starts driving of the drive source 21. Then, at a predetermined timing, based on the count value of a timer, the solenoid (not illustrated) mentioned above is attracted based on an electric signal from the control unit, and the partially-toothless gear 24 and the second drive gear 23 mesh with each other. As a result, the drive of the drive source 21 is transmitted to the connection shaft 20 via the partially-toothless gear 24, and the connection shaft 20 starts to rotate together with the elevating cams 19 and the clutch bearing 25.
As a result of the rotation of the elevating cams 19, the elevating levers 18 rotate, and the stacking plate 16 also starts to be elevated via the engagement portions 17 with the elevating levers 18. Here, as illustrated in
In the present exemplary embodiment, due to the cam surface 32 and the clutch restriction rib 33, even when the number of sheets stacked on the stacking plate 16 is small, the clutch mechanism 60 engages after the sheets S and the pickup roller 6 contact with each other. Thus, even when the sheets S and the pickup roller 6 contact with each other, the feeding of the sheets is not started at once. As illustrated in
Thus, even when deviation is generated in the timing with which the sheets S and the pickup roller 6 contact with each other, the timing with which the pickup roller 6 transmits sheets is fixed regardless of the number of sheets stacked, so that there is no variation in the interval between the sheets being fed. After one rotation of the connection shaft 20 is completed, the engagement of the clutch mechanism 60 is released by the cam surface 32 and the clutch restriction rib 33, and the clutch mechanism 60 is placed in the disengaged state as illustrated in
In the state in which the engagement of the clutch mechanism 60 is released, the pickup roller 6 and the feed roller 7 are driven-rotatable. Therefore, no back tension is applied to the sheets, and no conveyance resistance is offered to the registration roller pair 11 on the downstream side. Further, the distance of which the sheet is conveyed by the pickup roller 6 and the feed roller 7 may be set freely according to the speed reduction ratio of the gears 27 and 31 with respect to one rotation of the connection shaft 20 or the speed reduction ratio of the diameter of each roller. Thus, even when the configuration according to the present exemplary embodiment is employed to eliminate variation in the interval between the sheets being fed, there is no need to increase the outer diameter of the pickup roller 6 and of the feed roller 7. According to the above-described embodiment, it is possible to mitigate, at low cost, variation in the interval between the sheets being fed to be generated depending upon the number of stacked sheets without involving an increase in apparatus size.
While, in the above-described exemplary embodiment, the mesh engagement between the partially-toothless gear 24 and the second drive gear 23 is controlled by a solenoid, the engagement may be controlled by using an electromagnetic clutch.
Further, in the above-described exemplary embodiment, the clutch input gear 26 and the clutch output gear 27 connected together are of a toothed surface configuration. However, the clutch input gear 26 and the clutch output gear 27 may contact with each other via frictional members with large sliding resistance since it is only necessary to allow transmission of the drive.
Further, in the above-described exemplary embodiment, there are provided one cam surface 32 and one clutch restriction rib 33. However, a plurality of cam surface 32 and restriction rib 33 may be provided to effect the engagement and disengagement of the clutch a plurality of times as the clutch input gear 26 rotates.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2012-058905 filed Mar. 15, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-058905 | Mar 2012 | JP | national |
Number | Name | Date | Kind |
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4717139 | Sootome et al. | Jan 1988 | A |
4900003 | Hashimoto | Feb 1990 | A |
Number | Date | Country |
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4312697 | Aug 2009 | JP |
Number | Date | Country | |
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20130241136 A1 | Sep 2013 | US |