1. Field of the Invention
The present invention relates to a sheet feeding apparatus which feeds a sheet, and an image forming apparatus including the sheet feeding apparatus.
2. Description of the Related Art
There has hitherto been known an image forming apparatus including a sheet feeding apparatus which automatically feeds sheets, stored in a sheet tray for storing sheets, one by one toward an image forming portion. The sheet feeding apparatus is provided with a feeding roller for feeding the uppermost sheet stored in the sheet tray, and a separation roller for separating sheets being multiply fed. By means of the feeding roller and the separation roller, the apparatus separates the sheets, stored in the sheet tray, one by one and feeds each separated sheet to the image forming portion.
For separation of the sheets, the separation roller is pressed against the feeding roller, while being applied via a torque limiter with rotational drive to rotate in a reverse direction to a feeding direction. Therefore, for example, when two or more sheets are fed by the feeding roller, since friction force between the sheets is smaller than friction force between the separation roller and the sheet, the separation roller rotates in the reverse direction to the feeding direction, to bring back second and subsequent sheets. On the other hand, when one sheet is fed by the feeding roller, rotational drive is blocked off by the torque limiter, and the separation roller rotates as driven by the feeding roller, to feed the sheet.
However, after the second and subsequent sheets have been brought back by the separation roller, the separation roller may be pulled by the first sheet and may thus repeat the aforementioned reverse rotation and driven rotation. When these rotational operations are repeated at a high speed, vibrations of the feeding roller and the like might be generated to cause generation of noise.
In order to deal with this, there has been proposed a sheet feeding apparatus in which a pressing member is pressed against a rotational shaft of the feeding roller to suppress vibrations so as to reduce generation of noise during feeding of sheets (refer to Japanese Patent Laid-Open No. 2003-160243).
Moreover, there has been proposed a configuration in which a sheet guide is movably provided in a projecting position where a sheet is guided between a feeding roller and a pair of conveying rollers and in a retreat position where feeding of sheets is not prevented (refer to Japanese Patent Laid-Open No. 2011-251807). According to this configuration, the sheet guide is moved to the projecting position when a sheet is pulled out by the conveying roller, thereby to switch a sheet conveying direction so as to reduce vibrations.
However, in the case of pressing the pressing member against the rotational shaft of the feeding roller to suppress vibrations, there is required a large-sized driving motor serving to increase a driving torque for driving the feeding roller so that an extra load is generated at the rotational shaft. Moreover, in the case of switching the sheet conveying direction at the time of pulling out the sheet to suppress vibrations, a switching mechanism for switching the conveying direction is required, which has been problematic.
Accordingly, it is desirable to provide a sheet feeding apparatus which, with a simple configuration, can suppress generation of noise during feeding of sheets without having an affect on sheet separating performance, and an image forming apparatus which includes this sheet feeding apparatus.
According to the present invention, there is provided a sheet feeding apparatus including: a feeding roller which feeds a sheet; a separation roller which is pressed against the feeding roller and rotates in a reverse direction to a direction of feeding by the feeding roller to separate sheets, fed by the sheet feeding apparatus, one by one; a feeding rotational shaft which transmits rotational driving force to the feeding roller; and a vibration absorbing member which is provided between the feeding roller and the feeding rotational shaft, and transmits the rotational driving force from the feeding rotational shaft to the feeding roller, while absorbing vibrations of the feeding roller.
According to the present invention, it is possible to provide a sheet feeding apparatus in which a vibration absorbing member is provided between a feeding roller and a feeding rotational shaft and which, with the simple configuration, can suppress generation of noise during feeding of sheets without having an affect on sheet separating performance, and provide an image forming apparatus which includes this sheet feeding apparatus.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, an image forming apparatus including a sheet conveying portion according to each of embodiments of the present invention will be described with reference to the drawings. The image forming apparatus according to each of the embodiments of the present invention is an image forming apparatus including a sheet feeding apparatus which separates sheets one by one, such as a copying machine, a printer, a facsimile machine, and a complex apparatus of these. In each of the following embodiments, a description will be given using an electrophotographic image forming apparatus (hereinafter simply referred to as “image forming apparatus”).
An image forming apparatus 1 according to a first embodiment of the present invention will be described with reference to
As illustrated in
The sheet feeding apparatus 2 separates sheets one by one, and feeds each separated sheet to the image forming portion 3. It is to be noted that the sheet feeding apparatus 2 will be described in detail later.
The image forming portion 3 is provided downstream of the sheet feeding apparatus 2 in a sheet feeding direction (hereinafter simply referred to as “downstream”), and includes a photosensitive drum 31 which forms a toner image, and a charger (not illustrated) which uniformly charges the surface of the photosensitive drum 31. Further, the image forming portion 3 includes an exposure portion 32 which irradiates the photosensitive drum 31 with laser light to form an electrostatic latent image thereon, a developing portion (not illustrated) which visualizes the electrostatic latent image on the photosensitive drum 31 as a toner image, and a cleaning portion (not illustrated) which collects the residual toner. Moreover, the image forming portion 3 is provided with a transfer roller 33 which is pressed against the photosensitive drum 31 to form a transfer nip. It should be noted that in the present embodiment, the photosensitive drum 31, the charger, the developing portion and the cleaning portion are unitized, and then detachably configured in an apparatus body 10 as a process cartridge 34.
The fixing portion 4 is provided downstream of the image forming portion 3 in a sheet conveying direction (hereinafter simply referred to as “downstream”), and includes a fixing roller 41 having a heater built therein, and a pressure roller 42 which is pressed against the fixing roller 41. The discharge portion 5 is provided downstream of the fixing portion 4, and includes a pair of discharge rollers 51 which discharge a sheet from the inside of the apparatus body, and a discharge tray 52 which loads the discharged sheets.
Subsequently, the sheet feeding apparatus 2 according to the first embodiment will be specifically described with reference to
As illustrated in
The sheet tray 20 is provided with a lifting/lowering mechanism (not illustrated) which is capable of freely lifting and lowering the loaded sheets S, and at the time of feeding the sheets S, the lifting/lowering mechanism lifts the sheets S so as to press the uppermost sheet of the stored sheets S against the after-mentioned feeding roller 22.
As illustrated in
As illustrated in
The separation roller 23 is pressed against the feeding roller 22 to form a nip portion with the feeding roller 22, and when a plurality of sheets is fed by the feeding roller 22, the separation roller 23 rotates in the reverse direction to the feeding direction, to separate the plurality of sheets S one by one and feed only the uppermost sheet S. Specifically, the separation roller 23 is applied with rotational drive in the reverse direction to the feeding direction via the torque limiter 24. When one sheet S is sent to the nip portion, the drive is blocked off by the torque limiter 24, and the separation roller 23 rotates as driven by the feeding roller 22. On the other hand, when two or more sheets S are sent to the nip portion, since a coefficient of friction between the sheets is smaller than a coefficient of friction between the separation roller 23 and the sheet S, the separation roller 23 rotates in the reverse direction to the feeding direction, to pull second and subsequent sheets back. Moreover, the separation roller 23 is swingably supported by a separation roller pressurizing arm 26 and a separation roller pressurizing spring 27 with a swinging fulcrum taken as a roller shaft bearing 25, and is pressed against the feeding roller 22.
The drive transmission mechanism 6 is provided with a feeding clutch 60 connected to the driving motor M, a feeding gear 61 connected to the feeding clutch 60, the feeding rotational shaft 62 connected to the feeding gear 61, a pin 7 having been pressed into the feeding rotational shaft 62, and the roller dumper 8 as a vibration absorbing member. Via these, the drive transmission mechanism 6 transmits rotational driving force of the driving motor M to the feeding roller 22, to rotate the feeding roller 22 in the feeding direction.
Herein, as illustrated in
Further, as illustrated in
Further, the roller dumper 8 is formed with a through hole 8c, through which the feeding rotational shaft 62 is allowed to pass, such that a space is provided between the through hole 8c and the feeding rotational shaft 62, and by providing the space, it is possible to block off vibrations in a rotating direction between the feeding roller 22 and the feeding rotational shaft 62.
Moreover, the drive transmission mechanism 6 is provided with a gear train 63 as a drive transmitting unit connected to the feeding rotational shaft 62, and a separation rotational shaft 64 which is connected to the gear train 63 and connected to the separation roller 23 via the torque limiter 24. That is, the gear train 63 is provided between the feeding rotational shaft 62 and the separation rotational shaft 64. Via these, the drive transmission mechanism 6 transmits rotational driving force of the driving motor M to the separation roller 23, and transmits rotational force to the separation roller 23 in the reverse direction to the feeding direction.
Moreover, the drive transmission mechanism 6 is provided with a tray clutch 65 connected to the driving motor M, a lifting/lowering cam 66 connected to the tray clutch 65, a lifting/lowering arm 67 interlocked with the lifting/lowering cam 66, and a tray pressurized arm 69 pressurized by a tray pressurizing spring 68. Via these, the drive transmission mechanism 6 converts the rotational driving force of the driving motor M to a vertical operation, to drive the lifting/lowering mechanism of the sheet tray 20. Specifically, pressure is applied to or released from the feeding roller 22 of the sheet tray 20 by the vertical operation of the tray pressurized arm 69. Further, a sensor (not illustrated) is fixed to the lifting/lowering cam 66, and a rotational phase of the lifting/lowering cam 66 is detected by the sensor, to perform on/off control of the tray clutch 65, whereby pressure is applied to or released from the feeding roller 22. It is to be noted that a roller 67a is fixed to the tip of the lifting/lowering arm 67, and the roller 67a reduces a drive transmission loss.
Next, a vibration preventive effect of the sheet feeding apparatus 2 in the image forming apparatus 1 according to the first embodiment will be described with reference to
As illustrated in
Further, peak frequencies P2 and P3 of second and third noises illustrated in
As thus described, the roller dumper 8 for suppressing vibrations is provided between the feeding rotational shaft 62 and the feeding roller 22, thereby allowing suppression of noise associated with separation and feeding of sheets, without affecting sheet separation performance and a load on a sheet feeding drive. Further, since the configuration formed only by providing the roller dumper 8, it is possible to suppress noise without making the configuration of the sheet feeding apparatus complex.
Next, an image forming apparatus 1A according to a second embodiment of the present invention will be described with reference to
As illustrated in
As illustrated in
The drive transmission mechanism 6A is provided with the feeding clutch 60, the feeding gear 61, the feeding rotational shaft 62, the pin 7, and the dumper unit 9. Via these, the drive transmission mechanism 6A transmits rotational driving force of the driving motor M to the feeding roller 22A, to rotate the feeding roller 22A in the feeding direction.
The dumper unit 9 is configured including a first dumper color 90, an elastically transformable feeding roller dumper 91, and a second dumper color 92. The first dumper color 90 has a shaft bearing portion 90c which rotatably supports the feeding rotational shaft 62, and the one-side surface of the first dumper color 90 is formed with drive transmission grooves 90a, 90a, which are fitted with the tip portions 7a, 7a of the pin 7 having been pressed into the feeding rotational shaft 62. Further, the other surface of the first dumper color 90 is formed with drive transmission ribs 90b, 90b, which are fitted with a feeding roller dumper 91.
The feeding roller dumper 91 is arranged on the other surface side of the first dumper color 90, and has a shaft bearing portion 91c engaged with the shaft bearing portion 90c of the first dumper color 90. Further, the one-side surface of the feeding roller dumper 91 is formed with drive transmission ribs 91a, 91a, which are fitted with the drive transmission ribs 90b, 90b of the first dumper color 90, and transformed grooves 91d, 91d. Moreover, the other-side surface of the feeding roller dumper 91 is formed with drive transmission grooves 91b, 91b, which are fitted with the second dumper color 92, and the transformed grooves 91d, 91d.
The second dumper color 92 is arranged on the other surface side of the feeding roller dumper 91, and has a shaft bearing portion 92c engaged with the shaft bearing portion 90c of the first dumper color 90. Further, the one-side surface of the second dumper color 92 is formed with drive transmission ribs 92a, 92a, which are fitted with the drive transmission ribs 91b, 91b of the feeding roller dumper 91. Moreover, the other-side surface of the second dumper color 92 is formed with drive transmission ribs 92b, 92b, which are fitted with the drive transmission ribs 22g, 22g of the feeding roller 22A.
Furthermore, the dumper unit 9 is integrated by arranging the feeding roller dumper 91 between the first dumper color 90 and the second dumper color 92 and locking four locking projections 90d of the first dumper color 90 to four locked portions 92d of the second dumper color 92.
As thus described, the feeding roller dumper 91 of the dumper unit 9 is elastically transformed, thereby to absorb vibrations in the rotating direction, and a plurality of transformed grooves 91d is transformed, thereby to further effectively absorb vibrations. This can result in suppression of vibrations in the rotating direction between the feeding roller 22A and the feeding rotational shaft 62. Further, with the dumper being unitized, for example, it needs not be exchanged simultaneously with the feeding roller 22A as a consumable component, thereby allowing reduction in service cost as well as running cost.
While the embodiments of the present invention have been described above, the present invention is not restricted thereto. Further, the effects described in the embodiments of the present invention are only the most preferred effects resulting from the present invention, and the effects of the present invention are not restricted to those described in the embodiments thereof.
For example, while the description was given using the roller dumper 8 (dumper unit 9) as the vibration absorbing member in the present embodiment, the present invention is not restricted thereto. The vibration absorbing member may, for example, be configured to be provided with one or more than one soft-viscous vibration-proof members (for example, vibration-proof rubber, etc.).
Moreover, while the description has been given in the present embodiment using the gear train 63 as the drive transmitting unit for converting the rotational driving force of the driving motor M to rotational driving force in the reverse direction to the feeding direction and transmitting the converted force to the separation rotational shaft 64, the present invention is not restricted thereto. The drive transmitting unit may, for example, be configured such that the rotational driving force is transmittable by a belt.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-184434, filed Aug. 23, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-184434 | Aug 2012 | JP | national |
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Number | Date | Country | |
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20140054847 A1 | Feb 2014 | US |