This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2021-060759, filed on Mar. 31, 2021, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a sheet feeding apparatus and an image forming apparatus.
A sheet feeding apparatus is known in the art that includes a sheet stacker for stacking sheets, an air blower for blowing air to the sheets, and a float regulator for regulating a floating position of the sheets. In the sheet feeding apparatus, when the air blower blows air to the sheets, the float regulator is located at a float regulating position at which the float regulator regulates floating of the sheets, and when the air blower does not blow air to the sheets, the float regulator is located at a retracted position at which the float regulator is retracted from the float regulating position.
In an embodiment of the present disclosure, a sheet feeding apparatus includes a sheet stacker, an air blower, a float regulator, and a controller. The sheet stacker stacks sheets. The air blower blows air to the sheets. The float regulator regulates a floating position of the sheets and is movable between a float regulating position at which the float regulator regulates floating of the sheets and a retracted position. The controller transmits position information of the float regulator to a notification device.
In another embodiment of the present disclosure, a sheet feeding apparatus includes a sheet stacker, an air blower, a float regulator, and a driver. The sheet stacker stacks sheets. The air blower blows air to the sheets. The float regulator regulates a floating position of the sheets and is movable between a float regulating position at which the float regulator regulates floating of the sheets and a retracted position. The driver drives the float regulator such that the float regulator moves between the float regulating position at which the float regulator regulates floating of the sheets and a retracted position. The driver moves the float regulator to one of the retracted position or the float regulating position based on a type of sheets stacked on the sheet stacker.
In still another embodiment of the present disclosure, an image forming apparatus forms an image on a sheet. The image forming apparatus includes the sheet feeding apparatus that feeds the sheet.
A more complete appreciation of the disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present invention and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
A description is given of a sheet feeding apparatus according to an embodiment of the present disclosure below.
As illustrated in
The recording method of the image forming apparatus body 100 is not particularly limited, and any method such as an electrophotographic method and an inkjet method may be adopted. A sheet carry-in device is disposed on a right-side surface of the image forming apparatus body 100 in
As illustrated in
Examples of the sheets P accommodated in the accommodating trays 10 include sheets of paper, coated paper, label paper, overhead projector (OHP) transparencies, films, and prepregs. The prepregs are mainly used as materials for laminates and multilayer printed wiring boards. For example, a long resin base material, such as glass cloth, paper, non-woven fabric, or aramid cloth, is continuously impregnated with a resin varnish mainly composed of a thermosetting resin, such as an epoxy resin or a polyimide resin. The long resin material is heated, dried, and cut, and is thus processed into a sheet material and fabricated as a prepreg material.
A feeding unit 20 that separates and feeds the sheets P stacked in the accommodating tray 10 is disposed above each of the accommodating trays 10. Each of the feeding units 20 includes a suction belt 21 and a suction device 23 as conveyors.
The sheets P stacked in the lower accommodating tray 10 are conveyed to the image forming apparatus body 100 by an exit roller pair 80 through a lower conveyance path 82. The sheets P stacked in the upper accommodating tray 10 are conveyed to the image forming apparatus body 100 by the exit roller pair 80 through an upper conveyance path 81.
The suction device 23 is coupled to a suction fan to suck air via an air duct that is a flow passage of the air and generates a negative pressure below the feeding unit 20 to attract the sheet P onto a lower surface of the suction belt 21. The air sucked by the suction device 23 is called suction air.
Further, each of the accommodating trays 10 includes a blower 17 serving as a blower that blows air to upper sheets of the sheet bundle Pt. The blower 17 includes a front blower 12 and side blowers 14.
The front blower 12 blows air to a leading end of the upper portion of the sheet bundle Pt, i.e., a downstream end of the upper portion of the sheet bundle Pt in the sheet feeding direction. The front blower 12 includes a float nozzle, a separation nozzle, and a float nozzle. The float nozzle guides air in a direction in which the sheet bundle Pt is floated. The separation nozzle guides air into a portion between an uppermost floating sheet and a second uppermost floating sheet of the sheet bundle Pt to separate the uppermost floating sheet and the second uppermost floating sheet. The float blower 15 sends air to the float nozzle. The front blower 12 also includes a separation blower 16 for sending air to the separation nozzle.
The air blown from the float nozzle is referred to as floating air and the air blown from the separation nozzle is referred to as separation air. The floating air is blown out from a position facing the leading end of the upper portion of the sheet bundle Pt, i.e., the downstream end of the sheet bundle Pt in the sheet feeding direction in a direction indicated by arrow a1 in
Each of the side blowers 14 is disposed in each one of a pair of side fences 13 that regulates the position of the sheet bundle Pt in a width direction of the sheet bundle Pt (hereinafter simply referred to as the width direction) and blow air onto side surfaces of the upper portion of the sheet bundle Pt in directions indicated by arrows b in
The side air is discharged from a discharge port 13a disposed at a position on each of the side fences 13 facing the upper portion of the sheet bundle Pt, and is blown to the side surface of the upper portion of the sheet bundle Pt. The air blown from the front blower 12 and the discharge ports 13a of the pair of side fences 13 cause sheets of the upper portion of the sheet bundle Pt to float.
Further, each of the side fences 13 includes a float regulator 13b as a sheet float regulator. Each of the float regulator 13b is disposed so as to protrude from the upper portion of the corresponding one of the side fences 13 toward the center of the sheet bundle Pt in the width direction. The sheet float regulators 13b regulate a floating sheet such that the floating sheet may not be blown off.
Further, the accommodating tray 10 includes an end fence 25 that aligns a rear end of the sheet bundle Pt stacked on the sheet stacking table 11 serving as the sheet stacker. A lift 19 as a sheet-stacking table mover moves the sheet stacking table 11 up and down in the direction indicated by arrow B in
Next, a description is given of feeding operations of the sheet feeding apparatus 200.
The feeding operation of the sheet feeding apparatus 200 mainly includes four processes, a floatation process illustrated in
When the feeding operation is started, the floatation process illustrated in
The suction process illustrated in
Note that, in the description illustrated in
When the uppermost sheet P1 is attracted to the suction belt 21, the negative pressure below the belt suction surface 21a is eliminated. Accordingly, the separation air flows into a portion between the uppermost sheet P1 attracted to the suction belt 21 and a second uppermost sheet P2. Thus, the uppermost sheet P1 and the second uppermost sheet P2 are separated.
After the uppermost sheet P1 is attracted to the suction belt 21 as described above, the separation process illustrated in
When the distance between the belt suction surface 21a of the suction belt 21 and the second uppermost sheet P2 is equal to or greater than the predetermined value, the feeding operation proceeds to the feeding process, as illustrated in
A leading end of the sheet bundle Pt is located by leading end regulating plates 41, and a trailing end of the sheet bundle Pt are located by an end fence 25. At this time, sheets of the sheet bundle Pt float by the floating air indicated by black arrows in
The uppermost sheet P1 that is floated by the side air or the floating air is attracted to the suction belt 21 in a state in which each of both sides of the uppermost sheet P1 in the width direction contacts the corresponding one of the sheet float regulators 13b. Thus, the uppermost sheet P1 is attracted to the suction belt 21 in a state in which the vertical position at which the uppermost sheet P1 floats is regulated. As described above, in the series of the feeding operations illustrated in
A thick paper has high stiffness. For this reason, the thick paper is unlikely to be deformed in a direction in which a pressing force against the sheet float regulators 13b decreases. Thus, the pressing force of the sheet float regulators 13b against the uppermost sheet P1 attracted to the suction belt 21 increases.
Further, the thick paper is unlikely to float due to its weight. Accordingly, the air volume of the floating air and the side air may be increased. Accordingly, a floating force of the side air applied to the uppermost sheet P1 attracted to the suction belt 21 increases, and the pressing force of the sheet float regulators 13b against the uppermost sheet P1 attracted to the suction belt 21 further increases.
As described above, in the case of the thick paper, the pressing force applied by the sheet float regulators 13b to the uppermost sheet P1 attracted to the suction belt 21 is large. For this reason, a feeding load when the suction belt 21 is driven to rotate to feed the uppermost sheet P1 attracted to the suction belt 21 increases. For this reason, a feeding failure such as non-feeding may occur.
Further, in the case of a sheet having an uneven surface such as embossed paper, when the suction belt 21 is rotationally driven to feed the uppermost sheet P1 attracted by the suction belt 21, the uppermost sheet P1 may be caught by the sheet float regulators 13b. Accordingly, in the case of the sheet having an uneven surface, the load to feed the sheet is large and non-feeding may occur.
As described above, when the sheet set in the accommodating tray 10 is the thick paper or the embossed paper, preferably the sheet float regulators 13b do not regulate the sheet from floating to prevent the feeding failure from occurring.
On the other hand, in the case of a sheet having a small basis weight such as thin paper, the sheet is light. Accordingly, excessive floating may occur. For this reason, unless floating of the sheet is regulated by the sheet float regulators 13b, for example, the sheet that floats may climb over the end fence 25 and move upstream in the sheet conveyance direction. Accordingly, the uppermost sheet P1 may not be attracted to the suction belt 21 by a predetermined timing and a feeding failure may occur. Accordingly, when the sheets are sheets of thin paper, the floating sheet needs to be regulated by the sheet float regulators 13b.
As described above, depending on the type of the sheet to be accommodated, there is a case in which it is better to regulate the sheet from floating by the float regulator 13b and a case in which it is better not to use the float regulator 13b. For this reason, in the sheet feeding apparatus 200 according to the present embodiment, each of the sheet float regulators 13b is movable between a float regulating position at which the float regulator 13b projects from the side fence 13 to regulate the floating position of the sheet and a retracted position at which the float regulator 13b is sufficiently retracted inside the side fence 13.
As illustrated in
The engaging hole 160b is connected to an end of the elongated hole 160a close to an inside of the side fence 13. The length of the engaging hole 160b in the vertical direction is longer than the length of the elongated hole 160a in the vertical direction.
The float regulator 13b includes cylindrical support protrusions 133 on an upstream side surface of the side fence 13 in the sheet conveyance direction and on a downstream side surface of the float regulator 13b in the sheet conveyance direction. Each of the cylindrical support protrusions 133 is fitted into the elongated hole 160a of the support member 160. Further, the float regulator 13b includes a first rotation regulator 131 that contacts an upper end of the support member 160 and restricts a counterclockwise rotation of the float regulator 13b in
As illustrated in
As described later, the first rotation regulator 131 on the downstream side surface of the float regulator 13b in the sheet conveyance direction illustrated in
When the float regulator 13b is manually pushed toward the side fence 13 as indicated by an arrow in
When the float regulator 13b located at the float regulating position is manually pushed inside the side fence 13, the float regulator 13b rotates counterclockwise in
When the float regulator 13b is manually pushed inside the side fence 13, the support protrusion 133 of the float regulator 13b reaches the engaging hole 160b. When the support protrusion 133 reaches the engaging hole 160b, the support protrusion 133 is fitted into a recess in the upper portion of the engaging hole 160b by the biasing force of the spring 135. Accordingly, the support protrusion 133 engages with the engaging hole 160b and the float regulator 13b is located at the retracted position.
When the support protrusion 133 is fitted into the recess in the upper portion of the engaging hole 160b, the user obtains a click feeling. Thus, the user can grasp that the float regulator 13b is located at the retracted position.
When the float regulator 13b is located at the retracted position, the support protrusion 133 serving as the rotation fulcrum of the float regulator 13b is located on an outer side in the width direction with respect to a line connecting one end and the other end of the spring 135. Accordingly, when the float regulator 13b is located at the retracted position, the float regulator 13b receives a force to rotate counterclockwise in
Note that in the above description, the float regulator 13b rotates and then moves toward the retracted position. However, depending on how the user pushes in the float regulator 13b, the float regulator 13b may rotate after moving to the retracted position. In this case, when the user releases his hand from the float regulator 13b after moving the float regulator 13b to the retracted position, the biasing force of the spring 135 causes the float regulator 13b to automatically rotate counterclockwise in
In the sheet feeding apparatus 200, the float regulator 13b is rotated counterclockwise in
Next, the movement of the float regulator 13b from the retracted position to the float regulating position is described. The movement of the float regulator 13b from the retracted position to the float regulating position is performed by a release mechanism 140.
The release mechanism 140 includes a release lever 141 and the push-in member 142 that pushes the float regulator 13b to the float regulating position.
The release lever 141 includes an operation portion 141a to be operated by a user on one end of the release lever 141 and a coupling portion 141c coupled with the push-in member 142 on the other end of the release lever 141. A notch is formed in the coupling portion 141c, and a coupling protrusion 142b of the push-in member 142 is fitted into the notch.
The release lever 141 is swingably attached to a shaft 141b disposed on an upper portion of the side fence 13. The operation portion 141a is located directly above a release member 13c for releasing a lock of the side fence 13.
The push-in member 142 includes a shaft 142c rotatably supported by the side fence 13, multiple push-in members 142a for pushing in the float regulator 13b, and the coupling protrusion 142b that is coupled to the release lever 141.
When the float regulator 13b is moved from the retracted position to the float regulating position illustrated in
As illustrated in
Next, an operation of the detection sensor 150 illustrated in
As illustrated in
On the other hand, as illustrated in
In the sheet feeding apparatus 200, whether the float regulator 13b is located at the retracted position or at the float regulating position when a sheet is fed is set in advance in accordance with the type of sheets to be fed. For example, a table indicating settings as illustrated in
The user refers to the table described in the user manual as illustrated in
The basis weight classification indicated in the table of
Note that the above-described basis weight classification is an example and is not limited to the above-described classification. In the sheet feeding apparatus 200 according to the present embodiment, in the case of a sheet having a basis weight 5 or more, the position of the float regulator 13b is set to the retracted position. Further, in the case of embossed paper which has a at basis weight 4 or more, the position of the float regulator 13b is set to the retracted position.
However, depending on the user, the user may forget to move the float regulator 13b based on a setting for the sheets set in the accommodating tray 10 and the position of the float regulator 13b may not correspond to the sheets set in the accommodating tray 10. Accordingly, the sheet feeding apparatus 200 determines whether the user has moved the float regulator 13b to a position corresponding to the sheets set on the accommodating tray 10. When the float regulator 13b is not located at a correct position, the user is prompted to position the float regulator 13b at the correct position.
In
The memory 32 stores, as the sheet type information, a determination table in which, for example, the sheet name, the sheet category, and the basis weight category indicated in the table of
When a sheet feeding instruction is received from a host controller 100a of the image forming apparatus body 100, the controller 30 starts a sheet feeding operation (S1). When a feeding failure occurs (YES in S2), the controller 30 determines the position of the float regulator 13b (S3).
To be more specific, in addition to the sheet feeding instruction, type information (at least one of the basis weight, the sheet name, and the sheet category) of sheets to be fed is sent from the host controller 100a of the image forming apparatus body 100 to the controller 30. The sheet type information is input by a user operating a printer driver installed in a personal computer, for example, and is transmitted to the image forming apparatus body 100 together with a print command. The image forming apparatus body 100 transmits the sheet type information received from the personal computer to the controller 30 of the sheet feeding apparatus 200 together with the sheet feeding instruction.
When the controller 30 executes processing of a float regulator position determination, the controller 30 specifies the position of the float regulator 13b based on the sheet type information of the fed sheets received together with the sheet feeding instruction and the determination table stored in the memory 32. For example, in a case in which the basis weight of the sheets to be fed as the sheet type information is basis weight 5 or more of the basis weight classification, the position of the float regulator 13b corresponding to the fed sheets is set to be the retracted position. In a case in which the sheet classification as the sheet type information is the embossed paper and the basis weight is basis weight 4 or more of the basis weight classification, the position of the float regulator 13b corresponding to the fed sheets is set to be the retracted position”. In a case in which the sheet classification is other than the embossed paper and the basis weight is basis weight 4 or smaller, the position of the float regulator 13b corresponding to the fed sheets is set to be the float regulating position. Further, in a case in which the sheet classification is the embossed paper and the basis weight is equal to or smaller than basis weight 3, the position of the float regulator 13b corresponding to the fed sheets is set to be the float regulating position.
In addition, the controller 30 may specify the basis weight classification and the sheet classification of sheets from the sheet name as the sheet type information and specify the position of the float regulator 13b corresponding to the fed sheets.
Next, the controller 30 checks signals from the detection sensor 150 and determines whether the float regulator 13b is located at the retracted position or at the float regulating position. When the detection sensor 150 has detected the float regulator 13b and transmits a signal (voltage) to the controller 30, the controller 30 determines that the float regulator 13b is located at the retracted position. On the other hand, when the detection sensor 150 has not detected the float regulator 13b and does not transmit a signal (voltage) to the controller 30, the controller 30 determines that the float regulator 13b is located at the float regulating position.
Then, the controller 30 determines whether the position of the float regulator 13b specified based on the detection result of the detection sensor 150 is located at a position corresponding to the fed sheets.
When the float regulator 13b is located at the position corresponding to the fed sheets (YES in S4), feeding failure is not caused by the float regulator 13b. Accordingly, at this time, the controller 30 instructs the image forming apparatus body 100 to display a jam removal instruction on the operation panel 600. The host controller 100a of the image forming apparatus body 100 displays the jam removal instruction on a display of the operation panel 600 based on the jam removal instruction received from the sheet feeding apparatus 200.
On the other hand, when the float regulator 13b is not located at the position corresponding to the fed sheets (NO in S4), the feeding failure may have been caused by the float regulator 13b. For example, in a case in which the fed sheets are sheets of plain paper having basis weight of 4 or smaller and the float regulator 13b is located at the retracted position, excessive floating of the sheets may occur and cause a feeding failure. In addition, in a case in which the fed sheets are sheets having basis weight of 5 or more and the float regulator 13b is located at the float regulating position, a feeding load may increase. Thus, a feeding failure may have occurred.
Accordingly, when the float regulator 13b is not located at the position corresponding to the fed sheets (NO in S4), the controller 30 transmits information indicating that the float regulator 13b is not located at the correct position to the image forming apparatus body 100 and instructs the image forming apparatus body 100 to display a warning message. The host controller 100a of the image forming apparatus body 100 displays the jam removal instruction on the display of the operation panel 600 and a warning message that instructs the user to move the float regulator 13b to the correct position as illustrated in
In addition, the controller 30 may transmit information indicating that the float regulator 13b is not located at the correct position to a personal computer that has transmitted a print command to the image forming apparatus body 100, and may display that the float regulator 13b is not located at the correct position on a monitor of the personal computer. Further, the sheet feeding apparatus 200 may include a display panel as a notification device and display that the float regulator 13b is not located at a correct position.
The user moves the float regulator 13b to the correct position based on the warning message displayed on the operation panel 600 for the jam removal. When the detection sensor 150 detects that the float regulator 13b has reached the correct position, the warning message on the operation panel 600 is erased and a message indicating that printing is possible is displayed, and sheets are re-fed. Accordingly, when the sheets are re-fed after the jam is removed, a feeding failure caused by the float regulator 13b can be prevented from occurring.
Note that depending on, for example, the operating environment, a feeding failure may not occur and the sheets are fed even when the float regulator 13b is not located at the correct position corresponding to the sheets to be fed. For this reason, it is troublesome for the user if feeding of sheets cannot be performed unless the user is notified to move the float regulator 13b to the correct position when the float regulator 13b is not located at the correct position before the feeding operation and the float regulator 13b is moved to the correct position.
Accordingly, when a feeding failure occurs, the sheet feeding apparatus 200 determines whether the float regulator 13b is located at the correct position corresponding to the sheets to be fed and notifies the user when the float regulator 13b is not located at the correct position. For this reason, the user is notified that the float regulator 13b is not located at the correct position only when a feeding failure occurs. Thus, stress of the user can be reduced compared to a case in which the user is notified every time when the float regulator 13b is not located at the correct position.
Note that a following advantage is obtained by determining whether the float regulator 13b is located at the position corresponding to the sheets to be fed before the feeding of the sheets is started, and notifying the user when the float regulator 13b is not located at the position corresponding to the sheets to be fed. In other words, the advantage is that the occurrence of a feeding failure caused by the float regulator 13b can be reliably prevented.
Further, in the above description, the retracted position of the float regulator 13b is a position at which the float regulator 13b is sufficiently retracted inside the side fence 13 and the float regulator 13b does not regulate the sheets from floating. However, the retracted position may be a partially retracted position at which the float regulator 13b is partially retracted into the side fence 13. In a case in which the retracted position is the partially retracted position in which the float regulator 13b is partially retracted into the side fence 13, unlike the sufficiently retracted position, a part of the float regulator 13b protrudes from the side fence 13 when the float regulator 13b is located at the partially retracted position. Accordingly, the float regulator 13b regulates the floating position of the sheets. However, the amount of protrusion of the float regulator 13b at the partially retracted position from the side fence 13 is smaller than the amount of protrusion of the float regulator 13b at the float regulating position. Accordingly, the pressing force of the float regulator 13b against the floated sheets is weakened. Accordingly, an increase in sliding resistance of the float regulator 13b when stiff sheets such as sheets of thick paper are fed, can be prevented. Accordingly, depending on the configuration of the sheet feeding apparatus 200, the retracted position of the sheet float regulator 13b can be set as the partially retracted position to prevent a feeding failure when the basis weight classification is thick paper having a basis weight 5 or more or when the basis weight classification is embossed paper having a basis weight of 4 or more.
Further, for example, when sheets of thick paper having a basis weight classification of basis weight 5 or more, or when sheets of embossed paper having a basis weight classification of basis weight 4 or more, the float regulator 13b is positioned at the sufficiently retracted position at which the float regulator 13b is sufficiently retracted inside the side fence 13. When sheets having a basis weight classification of basis weight 2 to basis weight 3, the float regulator 13b is positioned at the partial retracted position at which a part of the float regulator 13b is retracted into the side fence 13. When sheets having a basis weight classification of basis weight equal to 1 or less, the float regulator 13b may be positioned at any one of plurality of retracted positions and the float regulating position depending on the type of the sheets. For example, the float regulator 13b may be positioned at the float regulating position.
Note that, in the above description, a display such as the operation panel 600 or the monitor of the personal computer is used as the notification device for notifying the user of information indicating that the float regulator 13b is not located at the correct position as the position information of the float regulator 13b. However, the notification device is not limited to such a display. For example, a sound generation unit such as a speaker may be used as the notification device. As an example of notifying the user that the float regulator 13b is not located at the correct position by the sound generation unit, for example, a buzzer, and a voice guidance can be used.
In addition, the image forming apparatus body 100 of the image forming apparatus 1 may be used as a notification device that notifies the user that the float regulator 13b is not located at the correct position. In a case in which the image forming apparatus body 100 of the image forming apparatus 1 is used as the notification device, information that the float regulator 13b is not located at the correct position is printed on a sheet to notify the user. For example, a sheet may be fed from a feeding unit disposed in the image forming apparatus body 100, and information indicating that the float regulator 13b is not located at the correct position may be printed on the sheet. Further, a sheet may be fed from the accommodating tray 10 different from the accommodating tray 10 of the sheet feeding apparatus 200 in which a feeding failure has occurred, and information that the float regulator 13b is not located at the correct position may be printed on the sheet. Further, an image forming apparatus that is connected via a network at a remote destination and different from the image forming apparatus 1 according to the present embodiment may be used to print information indicating that the float regulator 13b is not located at the correct position.
In the above description, the controller 90 determines whether the float regulator 13b is located at the correct position corresponding to the sheets set on the accommodating tray 10 and transmits a determination result to the image forming apparatus body 100 as the position information of the float regulator 13b. However, transmitting the determination result is not limited such a configuration. As the position information of the float regulator 13b, information that indicates whether the float regulator 13b is located at the retracted position or at the float regulating position may be transmitted to the image forming apparatus body 100. For example, when the float regulator 13b is located at the float regulating position, information that indicates that the float regulator 13b is located at the float regulating position is transmitted to the image forming apparatus body 100 as the position information of the float regulator 13b. The image forming apparatus body 100 may display a message, for example, “The float regulator 13b is located at the float regulating position. Please check whether the float regulator 13b is located at the correct position corresponding to the sheets with the user's manual”, together with a jam removal instruction on the display of the operation panel 600.
Further, the image forming apparatus body 100 may determine whether the float regulator 13b is located at the correct position corresponding to the sheets based on information indicating whether the float regulator 13b is located at the retracted position or at the float regulating position and display the determination result on the display of the operation panel 600.
Further, in the above-described configuration, the user manually moves the float regulator 13b between the float regulating position and the retracted position. However, for example, the float regulator 13b may be automatically moved between the float regulating position and the retracted position by a driver such as a driving motor.
Such a configuration in which the float regulator 13b is automatically moved between the float regulating position and the retracted position by the driver as described above allows the driver to control such that the float regulator 13b is automatically moved either to the float regulating position or to the retracted position corresponding to sheets to be fed.
When the controller 30 (see
Next, the controller 30 determines whether the float regulator 13b is located at a position corresponding to the sheets to be fed based on the detection result of the detection sensor 150 (S13). When the float regulator 13b is located at the position corresponding to the sheets to be fed (YES in S13), the feeding failure caused by the float regulator 13b is unlikely to occur. Thus, the controller 30 shifts to the feeding operation to feed the sheets (S15).
On the other hand, when the float regulator 13b is not located at the position corresponding to the sheets to be fed (NO in S13), a feeding failure caused by the float regulator 13b may occur. Accordingly, the controller 30 controls the driver to move the float regulator 13b from the position not corresponding to the sheets to be fed to the position corresponding to the sheets to be fed (S14). When the float regulator 13b is located at the position corresponding to the sheets to be fed, the feeding operation is started, and the sheets are fed (S15).
In the configuration in which the float regulator 13b is automatically moved between the float regulating position and the retracted position by the driver, the float regulator 13b can be moved to the correct position corresponding to the sheets to be fed without requiring the user's labor. Accordingly, the feeding operation after positioning the float regulator 13b at the position corresponding to the sheets to be fed can be performed. Accordingly, the occurrence of the feeding failure caused by the float regulator 13b can be favorably prevented.
In addition, in a configuration in which the float regulator 13b is automatically moved by the driver, the retracted position may be set to a partial retracted position at which a part of the float regulator 13b is retracted into the side fence 13 depending on the configuration of the image forming apparatus 1.
Further, in the configuration in which the float regulator 13b is automatically moved by the driver, for example, in the case of the sheets of thick paper having a basis weight category of basis weight 5 or more or the sheets of embossed paper having a basis weight category of basis weight 4 or more, the float regulator 13b is located at the sufficiently retracted position at which the float regulator 13b is sufficiently retracted into the side fence 13. When sheets having a basis weight category of basis weight 2 to basis weight 3 are to be fed, the float regulator 13b is positioned at the partially retracted position at which the float regulator 13b is partially retracted into the side fence 13. When sheets having a basis weight category of a basis weight equal to 1 or less, the float regulator 13b may be positioned at any one of the plurality of retracted positions and the float regulating position depending on the type of the sheets to be fed. For example, the float regulator 13b may be positioned at the float regulating position.
Note that, in the above description, when the sheets are fed, the sheet type information of the sheets to be fed is received and whether the float regulator 13b is positioned at a position corresponding to the sheets to be fed is determined. However, the present disclosure is not limited to such a configuration. For example, when sheets are set in the accommodating tray 10, the user inputs the sheet type information of the sheets set in the accommodating tray 10 such as basis weight and sheet classification through the operation panel 600. Then, when the accommodating tray 10 is set, whether the float regulator 13b is located at a position corresponding to the sheets to be fed may be determined. In a case in which the user manually moves the float regulator 13b, when the float regulator 13b is not located at the correct position, the user may be notified to move the float regulator 13b to the correct position when the accommodating tray 10 is set. In addition, information that indicates that the position of the float regulator 13b is not correct may be stored in the memory 32. When a feeding failure occurs, the user may be notified to move the float regulator 13b to the correct position. On the other hand, in a case in which the float regulator 13b is automatically moved, when the float regulator 13b is not located at the correct position, the float regulator 13b is moved to the correct position when the accommodating tray 10 is set.
The above description is merely an example, and specific effects are exerted for each of the following modes.
First Mode
A sheet feeding apparatus such as the sheet feeding apparatus 200 includes a sheet stacker such as the sheet stacking table 11 that loads sheets, an air blower such as the blower 17 that blows air to the sheets, and a sheet float regulator such as the sheet float regulator 13b that regulates a floating position of the sheets. The sheet float regulator is movable between a float regulating position at which the sheet float regulator regulates the floating position of the sheets and a retracted position. The sheet feeding apparatus transmits position information of the sheet float regulator such as information on whether the sheet float regulator is located at the correct position to a notification device such as the operation panel 600.
For example, when sheets stacked on the sheet stacker have a large basis weight, such as thick paper, the sheets have high stiffness. Thus, the sheets contact the float regulator 13b strongly. Accordingly, a load for feeding the sheets increases and a feeding failure may occur. Unlike a sheet having a small basis weight such as a sheet of thin paper, a sheet having a large basis weight is less likely to be excessively floated. Accordingly, force of regulating the sheet from floating by the float regulator may be weak. In some cases, regulating the sheet from floating by the float regulator may not be necessary.
On the other hand, in the case of the sheet having a small basis weight such as the sheet of thin paper, unless the float regulator is projected from the side fence to some extent to regulate the sheet from floating, the sheet may be excessively floated and run over the end fence to cause a feeding failure. As described above, depending on the type of sheet, whether the float regulator is necessary and an optimum amount of protrusion of the float regulator from the side fence so as to prevent a feeding failure differ.
In the feeding device disclosed in Japanese Examined Patent Publication No. 22-4522033, the float regulator uniformly regulates floating of any type of sheet. Accordingly, regulating operation of the float regulator may cause a feeding failure depending on the type of sheet such as a sheet having a large basis weight.
In the first mode, based on the position of the sheet float regulator, when the user does not position the float regulator at a position corresponding to the sheets stacked on the sheet stacker, the position information of the float regulator is transmitted to the notification device such as the operation panel 600, and the notification device can notify the user that the float regulator is not located at the correct position. Thus, when the float regulator is not located at the position corresponding to the sheets to be fed, the user can be prompted to operate the float regulator to move the float regulator to the position corresponding to the sheets. Accordingly, for example, feeding of a sheet having a large basis weight at a position at which the float regulator corresponds to thin paper can be prevented. Accordingly, a feeding failure caused by regulating operation of the float regulator can be prevented.
Second Mode
In the first mode, when the feeding failure occurs, the position information of the float regulator is transmitted to the notification device such as the operation panel 600.
Such a configuration as described above allows, as described in the above embodiments, the stress of the user to be reduced as compared with a case in which the user is notified every time when the float regulator such as the float regulator 13b is not located at the position corresponding to the type of sheets to be fed.
Third Mode
In the first mode or the second mode, when the float regulator such as the float regulator 13b is not located at the position corresponding to the sheets to be fed, the position information of the float regulator is transmitted to the notification device such as the operation panel 600.
Such a configuration as described above allows, as described in the above embodiments, the user to be prompted to operate the float regulator and move the float regulator to the position corresponding to the sheets to be fed when the float regulator such as the float regulator 13b is not located at the position corresponding to the sheets.
Fourth Mode
In any one of the first, second, and third modes, when the sheets stacked on a sheet stacker such as the sheet stacking table 11 have a basis weight equal to or greater than a predetermined value and the sheet float regulator such as the sheet float regulator 13b is not located at the retracted position, or when the sheets stacked on the sheet stacker have a basis weight smaller than the predetermined value and the sheet float regulator is not located at the float regulating position, the position information of the sheet float regulator is transmitted to the notification device such as the operation panel 600.
Such a configuration as described above allows, as described in the embodiment, preventing the feeding failure caused by the sheet float regulator.
Fifth Mode
The sheet feeding apparatus 200 includes a sheet stacker such as the sheet stacking table 11 for loading sheets, a blower such as the blower 17 for blowing air to the sheets, and a float regulator such as the float regulator 13b for regulating the floating position of the sheets. The sheet feeding apparatus 200 includes a driver for moving the float regulator between the float regulating position for regulating the floating position of the sheets and the retracted position and a controller such as the controller 30 that controls the driver to move the float regulator to either one of the retracted position or the float regulating position depending on the type of the sheets stacked on the sheet stacker.
Such a configuration as described above allows, as described with reference to
Sixth Mode
In the fifth mode, when the basis weight of the sheets stacked on the sheet stacker such as the sheet stacking table 11 is equal to or greater than a predetermined value, if the float regulator such as the float regulator 13b is not located at the retracted position, the float regulator is moved to the retracted position. When the basis weight of the sheets stacked on the sheet stacker such as the sheet stacking table 11 is smaller than the predetermined value, if the float regulator is not located at the float regulating position, the float regulator is moved to the float regulating position.
Such a configuration as described above allows preventing the feeding failure caused by the float regulator such as the float regulator 13b.
Seventh Mode
In any one of the first mode to sixth mode, the sheet feeding apparatus 200 includes a detector such as the detection sensor 150 that detects the position of the float regulator such as the float regulator 13b.
Such a configuration as described above allows determining whether the float regulator such as the float regulator 13b is located at the position corresponding to the type of the sheets stacked on the sheet stacker such as the sheet stacking table 11 based on the detection result of the detector such as the detection sensor 150.
Eighth Mode
An image forming apparatus that forms an image on a sheet fed by a feeding device includes the sheet feeding apparatus according to any one of the first mode to seventh mode as the sheet feeding apparatus.
Such a configuration as described above allows preventing the occurrence of a feeding failure.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
Number | Date | Country | Kind |
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2021-060759 | Mar 2021 | JP | national |
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