This disclosure relates to a sheet feeding apparatus feeding a stored sheet, and an image forming system utilizing this sheet feeding apparatus.
In recent years, the printing industry is seeking industrial inkjet printers capable of achieving high productivity and high quality deliverables. While, in the industrial inkjet printers, printing is performed on a sheet by a print head, image quality is largely affected by a print gap that is clearance between the print head and the sheet. Further, a state in which the print gap is eliminated due to such as the deformation of the sheet is referred to as a head-touch. There is a risk that such a state leads to not only a decrease in the quality of deliverables but also inflicts damage on the print head.
Here, in a case where an area around the printer becomes a highly humid environment, the sheet stored in a sheet feeding apparatus before printing is more likely to develop waviness by absorbing moisture in an installation environment. Deformation caused by the waviness created in the sheet may lead to a risk of decreasing the print gap. Therefore, it is desired that, even in a case where the area around the printer becomes the highly humid environment, the sheet stored in the sheet feeding apparatuses remains protected against the moisture absorption. For a purpose of achieving this, for example, a sheet cassette which includes a moisture proof structure at every contact portion where a cassette casing is in contact with covers that enclose an interior of the cassette casing is suggested (refer to Japanese Patent Laid-open No. H9-132330).
However, in the sheet cassette described in Japanese Patent Laid-open No. H9-132330 mentioned above, a guide portion guiding the sheet stored in the sheet cassette to an image forming unit is disposed, and, sometimes, a conveyance roller conveying the sheet is disposed in adjacent to the sheet cassette. In this case, since an opening is formed in the guide portion so as to allow the conveyance roller to directly engage with the sheet, there is a possibility that airflow may occur between the inside and outside of the cassette because of the opening, and moisture resistance within the interior of the cassette casing may not be maintained.
The purpose of this disclosure is to provide a sheet feeding apparatus and an image forming system capable of improving the moisture resistance with respect to the sheet that is stored.
According to a first aspect of the present invention, a sheet feeding apparatus includes an accommodating unit including a case forming an enclosed accommodating space configured to accommodate a sheet, a sheet discharge port formed in a part of the case and through which the sheet is discharged outside from the case, and a sheet feed portion configured to feed the sheet accommodated in the case to an outside of the case through the sheet discharge port, and a conveyance unit connected to the sheet discharge port of the accommodating unit and configured to convey the sheet discharged from the sheet discharge port. The conveyance unit includes a first guide member, a second guide member, walls on both sides, a conveyance roller, and a first cover. The first guide member includes a first opening. The second guide member is arranged to face the first guide member. The walls on both sides are arranged on both sides of the first guide member and the second guide member in a width direction perpendicular to a sheet conveyance direction. Together with the first guide member and the second guide member, the walls on both sides forms a space of a conveyance path through which the sheet is conveyed. The conveyance roller is disposed to project toward the conveyance path via the first opening and configured to convey the sheet in the conveyance path. The first cover encloses the space of the conveyance path in such a manner that the first cover covers the first opening and the conveyance roller.
According to a second aspect of the present invention, a sheet feeding apparatus includes an accommodating unit including a case forming an enclosed accommodating space configured to accommodate a sheet, a sheet discharge port formed in a part of the case and through which the sheet is discharged outside from the case, and a sheet feed portion configured to feed the sheet accommodated in the case to an outside of the case through the sheet discharge port, and a conveyance unit connected to the sheet discharge port of the accommodating unit and configured to convey the sheet discharged from the sheet discharge port. The conveyance unit includes a first guide member, a second guide member, walls on both sides, a detection portion, and a cover. The first guide member includes an opening. The second guide member is arranged to face the first guide member. The walls on both sides are arranged on both sides of the first guide member and the second guide member in a width direction perpendicular to a sheet conveyance direction. Together with the first guide member and the second guide member, the walls on both sides forms a space of a conveyance path through which the sheet is conveyed. The detection portion is configured to detect the sheet conveyed in the conveyance path via the opening. The cover encloses the space of the conveyance path in such a manner that the cover covers the opening and the detection portion.
According to a third aspect of the present invention, an image forming system includes the sheet feeding apparatus, and an image forming apparatus forming an image on the sheet fed from the sheet feeding apparatus.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, using drawings, the present embodiment will be described. In the present embodiment, a case where an image forming system is applied to an inkjet recording system 1 will be described.
The feed module 100 that is an example of a sheet feeding apparatus includes three storage compartments 110a, 110b, and 110c storing the sheet S. Each of the storage compartments 110a, 110b, and 110c is drawable toward the front side of the apparatus. In each of the storage compartments 110a, 110b, and 110c, the sheet S is fed by a separation belt and a conveyance roller one sheet at a time, and is conveyed to the print module 200. To be noted, the feed module 100 is not limited to including the three storage compartments 110a, 110b, and 110c, and the feed module 100 may include one, or two, or equal to or more than four storage compartments.
The print module 200 that is an example of an image forming apparatus includes a pre-image forming registration correction unit, not shown, a print belt unit 220, and a recording unit 230. The skew and a position of the sheet S that has been conveyed from the feed module 100 are corrected by the pre-image forming registration correction unit, and the sheet S is conveyed to the print belt unit 220. The recording unit 230 is located at a position facing the print belt unit 220 with respect to the conveyance path. The recording unit 230 is a sheet processing unit that forms an image on the sheet S by performing recording processing (printing) with respect to the sheet S by recording heads from above. The plurality of recording heads are arranged along a sheet conveyance direction. In the present embodiment, the recording unit 230 includes total of five line-type recording heads, corresponding to four colors: yellow (Y), magenta (M), cyan (C), and black (K), along with a recording head for the reaction liquid in addition to the four colors. To be noted, the variety of colors and number of the recording heads are not respectively limited to four and five. To an inkjet method, methods using such as a heating element, a piezoelectric element, a micro electromechanical system (MEMS) element can be adopted. The ink of each color is supplied from an ink tank, not shown, to each of the recording heads through an ink tube. By being adsorptively conveyed by the print belt unit 220, the sheet S printed in the recording unit 230 is conveyed while maintaining clearance with the recording heads. The sheet S printed in the recording unit 230 is detected for the misalignment and the color density of the image formed on the sheet S by an inline scanner, not shown, located downstream of the recording unit in the sheet conveyance direction. Detection results are utilized for the correction of the printed image.
The drying module 300 includes a decoupling portion 320, a drying belt unit 330, and a warm air blowing portion 340, and improves the fixation of the ink to the sheet S by reducing a liquid content in the ink applied onto the sheet S in the recording unit 230 of the print module 200. The sheet S printed in the recording unit 230 of the print module 200 is conveyed to the decoupling portion 320 located on an upstream side of the drying module 300 in the sheet conveyance direction. In the decoupling portion 320, it is possible to convey the sheet S through the pressure of airflow from above and the friction of a belt. By softly securing the sheet S on the belt during conveyance, the displacement of the sheet S on the print belt unit 220, where the ink image is formed, is prevented. The drying belt unit 330 and the warm air blowing portion 340 are respectively arranged below and above the belt in a manner facing each other across the belt. The sheet S conveyed from the decoupling portion 320 is adsorptively conveyed by the drying belt unit 330, and, at the same time, an ink application surface of the sheet S is dried by receiving hot air from the warm air blowing portion 340. To be noted, as a method of drying, instead of applying the hot air, it is acceptable to irradiate the surface of the sheet S with electromagnetic waves (such as ultraviolet or infrared rays), or it is acceptable to utilize combined methods that involve conductive heat transfer through contact with a heating body.
The fixing module 400 includes a fixing belt unit 410. The fixing belt unit 410 includes an upper belt unit and a lower belt unit, and can fix the ink on the sheet S by passing the sheet S conveyed from the drying module 300 through a gap between the heated upper belt unit and the lower belt unit.
The cooling module 500 includes a plurality of cooling units 510, and cools a high temperature sheet S conveyed from the fixing module 400. By drawing outside air into cooling boxes with fans to increase the internal pressure of the cooling boxes, the cooling unit 510 cools the sheet S by guiding a flow of the air emitted through nozzles formed in a conveyance guide. The cooling units 510 are arranged on both upper and lower sides, and cool the sheet S from both surfaces.
Further, the cooling module 500 includes a conveyance path switching portion, and can switch the conveyance path of the sheet S depending on whether the sheet is conveyed to the reverse module 600 or to a duplex conveyance path used during duplex printing. During the duplex printing, the sheet S is conveyed through a conveyance path located in a lower section of the cooling module 500. In this case, from the cooling module 500, the sheet S is further conveyed along duplex conveyance paths of the fixing, drying, print, and feed modules 400, 300, 200, and 100. A first reverse portion 420 reversing the front and back surfaces of the sheet S is disposed in the duplex conveyance path of the fixing module 400. Then, the sheet S is again conveyed from the feed module 100 to the pre-image forming registration correction unit of the print module 200, the print belt unit 220, and the recording unit 230, and is printed in the recording unit 230.
The reverse module 600 includes a second switching portion 640, and can reverse the front and back surfaces of the sheet S that is discharged. The sheet discharge module 700 includes a top tray 720 and a supporting portion 750, and aligns and stacks the sheet S conveyed from the reverse module 600.
Next, a configuration of the feed module 100 will be described. As illustrated in
An enclosed configuration of the storage unit 140, in particular, the storage compartment 110a will be described in detail.
The enclosed frame 150 is configured to cover the storage compartment 110a mounted to the main body of the feed module 100 on five sides, which include the top, bottom, rear, right, and left sides while excluding the front side among six sides. When mounting the storage compartment 110a, the storage cover 153 covers the front side of the sealed frame 150, and all the six sides of the enclosed frame 150 are covered. Thereby, moisture resistance within the case 141 is ensured, and the absorption of moisture by the sheet stacked and stored in the storage compartment 110a is prevented.
The sheet discharge port 142 is formed in a part of the case 141, and the sheet is discharged outside through the sheet discharge port 142. The sheet feed unit 160 is an example of a sheet feed portion, and feeds the sheet stored in the case 141 from the sheet discharge port 142 to the outside of the case 141. The sheet feed unit 160 is arranged inside of the enclosed frame 150, and conveys the sheet stacked in an interior of the storge compartment 101a while separating the sheet into one sheet at a time.
Roller opening portions 182 that are examples of a first opening are formed in the upper conveyance guide 181. Roller opening portions 192 that are examples of a third opening are formed in the lower conveyance guide 191.
The drive rollers 180 are examples of a conveyance roller and a first conveyance roller, and are rotatably driven by a drive unit 184 (refer to
Each of the driven rollers 190 is an example of a second conveyance roller, and, by being disposed to project toward the conveyance path via each of roller opening portions 192 formed in the lower conveyance guide 191 and being rotatably driven by each of the drive rollers 180, forms a nip nipping the sheet with each of the drive rollers 180. The conveyance unit 170 includes a rotation shaft 190a rotatably supporting the driven rollers 190. The front and rear side plates 173 and 174 are extended in a direction from the upper conveyance guide 181 toward the lower conveyance guide 191 and support the rotation shaft 190a rotatably and hermetically.
In the present embodiment, an upper roller cover 183 covering the roller opening portions 182 is mounted to the conveyance unit 170. That is, the upper roller cover 183 is an example of a first cover, and encloses the space of the conveyance path in such a manner that the upper roller cover 183 covers the roller opening portions 182, the drive rollers 180, and the rotation shaft 180a. Further, a lower roller cover 193 covering the roller opening portions 192 is mounted to the conveyance unit 170. That is, the lower roller cover 193 is an example of a third cover, and encloses the space of the conveyance path in such a manner that the lower roller cover 193 covers the roller opening portions 192, the driven rollers 190, and the rotation shaft 190a.
By mounting the upper and lower roller covers 183 and 193, it is possible to prevent the outside air from flowing into an interior of the case 141 from the roller opening portions 182 and 192. Thereby, a minimal opening gap G formed by the upper and lower conveyance guides 181 and 191, through which the sheet passes, becomes an opening gap through which the outside air adjacent to the sheet discharge port 142 of the case 141 can pass. By extending this opening gap G through which the outside air can pass, from the sheet discharge port 142 to conveyance sections 171 and 172, it is possible to minimize an exchange of the outside air in the interior of the case 141, and is possible to ensure the moisture resistance within the interior of the case 141. In cases, such as a case of a higher humidity installation environment, where the moisture resistance within the interior of the case 141 cannot be sufficiently ensured, the moisture resistance is preferably further improved by extending the length of the conveyance sections 171 and 172.
In the present embodiment, the upper roller cover 183 includes a first cover portion 183a covering the drive rollers 180 and a second cover portion 183b covering the rotation shaft 180a. The first cover portion 183a and the second cover portion 183b are formed in sectionally circular arc shapes. A diameter of the second cover portion 183b is set to be smaller than a diameter of the first cover portion 183a. Thereby, air resistance inside of the upper roller cover 183 in an axial direction is increased so as to further improve the moisture resistance.
As described above, according to the feed module 100 of the present embodiment, the upper roller cover 183 encloses the space of the conveyance path by covering the roller opening portions 182, the drive rollers 180, and the rotation shaft 180a. Therefore, by suppressing ventilation between the inside and outside of the case 141, it is possible to improve the moisture resistance with respect to the sheet stored in the feed module 100. As described above, according to the present embodiment, it is possible to ensure the moisture resistance within the case 141 even in a case where the drive and driven rollers 180 and 190 are arranged in adjacent to the sheet discharge port 142 of the case 141, and, thereby, it is possible to suppress the waviness of the sheet.
Here, for a purpose of dehumidifying the internal of the casing 141, it is conceivable to dispose a humidity regulation unit constituted from a dehumidifying heater and a humidifier and maintain the humidity in the interior of the case 141 within a predetermined range. However, in this configuration, the size of the apparatus is increased by the disposition of the humidity regulation unit. In contrast, according to the present embodiment, it is possible to achieve moisture prevention within the interior of the case 141 without causing an increase in the size of the apparatus.
While, in the present embodiment, the conveyance unit 170 includes the drive and driven rollers 180 and 190, it is not limited to this. For example, it is acceptable that the conveyance unit includes the drive rollers 180, but does not include the driven rollers 190. In this case, the sheet is conveyed by the drive of the drive rollers 180. Further, since the driven rollers 190 are not disposed, it is not necessary to form the roller opening portions 192 in the lower conveyance guide 191, and it is possible to eliminate the lower roller cover 193 while suppressing the ventilation between the inside and outside of the case 141.
To be noted, while, in the embodiment described above, a sheet sensor is not disposed in the conveyance unit 170, the sheet sensor may be disposed in the conveyance unit 170. Using
As illustrated in
Further, the sensor cover 187 is an example of a second cover, and encloses the space of the conveyance path by covering each of the sensor opening portions 181b and 181c, and the sheet sensor 176. The sensor cover 187 is fastened with a screw 187a to the upper roller cover 183. Thereby, it is possible to achieve the moisture prevention within the interior of the case 141 while disposing both the drive roller 180 and the sheet sensor 176. To be noted, while here the sheet sensor 176 is mounted to the upper roller cover 183, it is not limited to this, and it is acceptable to mount the sheet sensor 176 to the sensor cover 187. Further, while here the sheet sensor 176 is disposed on a side of the drive rollers 180, it is not limited to this, and it is acceptable to dispose the sheet sensor 176 on a side of the driven rollers 190.
Further, while, in the embodiment described above, the drive and driven rollers 180 and 190 are disposed in the conveyance unit 170, it is not limited to this, and, for example, it is acceptable to dispose a sheet sensor 276 in the conveyance unit 170 while not including the drive and driven rollers 180 and 190. In this case, for example, as illustrated in
Further, while, in the embodiment described above, the rotation shafts 180a and 190a are supported by the walls on both sides, it is not limited to this. For example, by providing the driven roller 190 with a rotation shaft that is slightly longer than the roller, it is acceptable to support the rotation shafts of the driven rollers 190 by bearings disposed in the lower conveyance guide 191. In this case, the lower roller cover 193 can enclose the space of the conveyance path with the lower conveyance guide 191 in such a manner that the lower roller cover 193 covers the roller opening portions 192, the driven rollers 190, and the rotation shafts.
Further, while, in the embodiment described above, the sheet feeding apparatus is applied to the inkjet recording system 1 of an inkjet recording method, it is not limited to this, and it is acceptable to apply the sheet feeding apparatus to an image forming system of an electrophotographic system.
According to this disclosure, it is possible to improve the moisture resistance with respect to the sheet stored in the sheet feeding apparatus.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-066305, filed Apr. 14, 2023 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-066305 | Apr 2023 | JP | national |