The entire disclosure of Japanese patent Application No. 2018-016430, filed on Feb. 1, 2018, is incorporated herein by reference in its entirety.
The present disclosure relates to a sheet feeding apparatus, an image forming apparatus, and an image forming system.
Conventionally, an air suction type sheet feeding apparatus is known as a sheet feeding apparatus for feeding a sheet to an image forming apparatus such as a copying machine or a printer. There is an air suction type sheet feeding apparatus including a conveyer that generates a negative pressure above stacked sheet and suctions air to cause the uppermost sheet to be suctioned. Such an air suction type sheet feeding apparatus blows air from the front edge or the side edge of the sheet to float the sheet to cause the sheet to be suctioned by the conveyer, thereby being able to feed sheets of the plural stacked sheets one by one.
Thus, if the sheet is long, since the entire sheet does not float only by blowing air from the front edge of the sheet, air blown from the side edge is increased depending on the length of the sheet. By floating the sheet with the air from the side edge, the floated sheet can be brought into a state not in contact with the sheet still stacked. If contact between sheets due to suction can be avoided, it is possible to suppress double feed of the sheets, conveying resistance, and paper dust generation due to rubbing between the sheets. However, although the floated sheet can be suctioned and stopped at a place where there is the conveyer, the sheet excessively rises at a place where there is no conveyer, and a floating posture of the sheet becomes unstable. As the sheet length increases, it becomes disadvantageous to stabilize the floating posture of the sheet. An apparatus has therefore been devised in which a regulating member is provided above a stacking surface of a sheet to regulate floating of the sheet at a portion where there is no conveyer (for example, see JP 2013-043745 A).
However, even with the conventional technique as described in JP 2013-043745 A, if a portion of the sheet protrudes from the regulating member, it becomes impossible to suppress the protruding portion of the sheet with the regulating member, and the floating posture of the sheet becomes unstable. As a result, there is a possibility that the sheet separates from the conveyer and the sheet twists on the way. Thus, to perform stable floating operation by the above conventional technique, it is necessary to increase the size of the regulating member as the length of the sheet becomes longer, so that it is not possible to avoid an increase in size and cost of the apparatus. In addition, in the above conventional technique, since the regulating member directly contacts the sheet, there is a possibility of generating a scratch mark or paper dust on the sheet surface, and the regulating member that contacts the sheet is undesirable.
The present disclosure has been made in view of such a situation, and an object of the present invention is to enable stable floating operation in a non-contact manner while avoiding an increase in size and cost of the apparatus.
To achieve the abovementioned object, according to an aspect of the present invention, a sheet feeding apparatus reflecting one aspect of the present invention comprises: a front edge air pan that blows front edge air, along a conveying direction of a sheet stacked, to a front edge side of the sheet; side edge air parts that are provided to face each other along an orthogonal direction to the conveying direction of the sheet and blow side edge air, along the orthogonal direction, to respective side edge sides of the sheet; a suction part that suctions, by a negative pressure, the sheet to which the front edge air and the side edge air are blown; and a conveyer that suctions and conveys the sheet suctioned by the suction part, wherein the front edge air and the side edge air are blown to the sheet to float the sheet in a posture in which a portion protruding from the conveyer of the sheet is lower than a conveying surface of the conveyer.
The advantages and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention:
Hereinafter, one or more embodiments of the present invention will be described with reference to the drawings. However, the scope of the invention is not limited to the disclosed embodiments.
The image forming apparatus 3 is an apparatus that forms color image of an intermediate transfer system using an electrophotographic process technology. In the image forming apparatus 3, a vertical tandem system is adopted in which photosensitive drums respectively corresponding to four colors of Y, M, C, K are serially arranged in a traveling direction, that is, in a vertical direction of an intermediate transfer belt, and each color toner image is sequentially transferred to the intermediate transfer belt in a single procedure. That is, the image forming apparatus 3 forms an image by performing primary transfer of each color toner image of yellow (Y), magenta (M), cyan (C), black (K) formed on each photosensitive drum to the intermediate transfer belt, and laying over the toner images of four colors on the intermediate transfer belt, and then performing secondary transfer to the sheet P or a sheet S.
The image forming apparatus 3 includes an image reading unit 10, an operation display unit 20, an image processing unit 30, an image forming unit 40, a sheet conveying unit 50, a fixing unit 60, and a controller 100. The controller 100 includes a CPU, ROM, RAM, and a storage unit. The CPU reads a program depending on processing details from the ROM and deploys the program on the RAM, and controls operation of each unit of the image forming apparatus 3 by cooperating with the program deployed. The storage unit is implemented by a hard disk drive or a nonvolatile semiconductor memory such as a flash memory, and stores various data. The various data stored in the storage unit are referenced when the CPU controls the operation of the image forming apparatus 3. In addition, the controller 100 cooperates with the controller 200 of the sheet feeding apparatus 2 to control operation of the sheet feeding apparatus 2.
The image reading unit 10 includes an automatic document sheet feeding device 11, and a document image scanning device 12. The automatic document sheet feeding device 11 is referred to as an Auto Document Feeder (ADF). The automatic document sheet feeding device 11 conveys a document placed on a document tray with a conveying mechanism, and feeds the document to the document image scanning device 12. The automatic document sheet feeding device 11 can continuously read images of a large number of documents placed on the document tray. When continuously reading images of the large number of documents, the automatic document sheet feeding device 11 can read both sides of each document with a sheet reversing mechanism. The document image scanning device 12 optically scans a document conveyed on a contact glass from the automatic document sheet feeding device 11 or a document placed on the contact glass. The document image scanning device 12 reads a document image formed on the document by forming an image of reflected light from the document obtained by optical scanning on a light receiving surface of a CCD sensor. The image reading unit 10 generates input image data of the document image on the basis of a reading result by the document image scanning device 12. The input image data is supplied to the image processing unit 30, and the image processing unit 30 executes preset image processing.
The operation display unit 20 is implemented by a liquid crystal display (LCD) with a touch panel, for example, and functions as a display unit 21 and an operation unit 22. The display unit 21 displays various operation screens, a state of the image, operating conditions of the functions, and the like, in accordance with a display control signal input from the controller 100. The operation unit 22 includes various operation keys such as a numeric keypad and a start key. The operation unit 22 accepts various types of input operation by a user, thereby generating an operation signal. The operation signal is output to the controller 100.
The image processing unit 30 includes a circuit for performing digital image processing according to an initial setting or a user setting, on the input image data. For example, under the control of the controller 100, the image processing unit 30 performs tone correction on the input image data on the basis of a tone correction table in which tone correction data is set. Besides the tone correction, the image processing unit 30 performs on the input image data various types of correction processing such as color correction, shading correction, and the like, and compression processing. On the basis of the input image data on which various types of digital image processing has been performed, the image forming unit 40 performs various types of processing. On the basis of the input image data, the image forming unit 40 forms images of the respective color toners of Y component. M component, C component, and K component. The image forming unit 40 includes a photosensitive drum, a charging device, an exposure device, a developing device, and an intermediate transfer device. By corona discharge of the charging device, the surface of the photosensitive drum is uniformly charged. The exposure device irradiates the photosensitive drum with laser light corresponding to the image of each color component, whereby an electrostatic latent image of each color component is formed on the surface of the photosensitive drum. The developing device supplies the toner of each color component to the surface of the photosensitive drum, whereby the electrostatic latent image is visualized and a toner image is formed. The toner image is transferred to the sheet P or the sheet S by the intermediate transfer device.
The fixing unit 60 heats and pressurizes the toner image transferred to the sheet P or the sheet S to fix the toner image on the sheet P or the sheet S. The sheet conveying unit 50 includes a sheet feeding unit 51, a sheet ejection unit 52, and a conveying path unit 53. The sheet feeding unit 51 is accommodated for each preset type on the basis of the basis weight, size, and the like of the sheet S. The conveying path unit 53 conveys the sheet P fed from the sheet feeding apparatus 2, the sheet S accommodated in the sheet feeding unit 51, or the sheet P or sheet S on which an image is formed on either the front or back side. The sheet ejection unit 52 ejects the sheet P or the sheet S on which the image is formed out of the apparatus.
In each of the sheet feeding units 201A to 201C, the sheet feeding apparatus 2 includes side edge guide members 72, the conveyer 73, the suction part 74, and a front edge guide member 78, and separates and ejects the sheet P one by one. The sheet P ejected from the sheet feeding units 201A to 201C is conveyed to the image forming apparatus 3. In a case where any one of the sheet feeding units 201A to 201C is not particularly limited, it is referred to as a sheet feeding unit 201. The suction part 74 is arranged above each sheet feeding unit 201. The side edge guide members 72 are arranged on both side surface sides of each sheet feeding unit 201. Between the side edge guide members 72, a placing table 71 is arranged. The sheet P is placed on the placing table 71. Thus, each of the side edge guide members 72 facing each other aligns positions in the width direction of the sheets P stacked on the placing table 71. The front edge guide member 78 is arranged on the front edge side of the sheets P stacked on the placing table 71. On the rear edge side of the sheets P stacked on the placing table 71, a rear edge guide member 77 is arranged. The front edge guide member 78 and the rear edge guide member 77 align positions in the length direction of the sheets P stacked on the placing table 71.
The suction part 74 is arranged above the placing table 71, and includes a suction chamber 740, a suction air unit 741, a suction detection sensor 742, and a detector 743. The conveyer 73 includes the conveying body 731, a drive roller 733, and a driven roller 734. The conveying body 731 includes, for example, an endless belt, and is kept at a constant tension by the drive roller 733 and the driven roller 734, and a plurality of holes 732 are formed. The drive roller 733 rotationally drives. The driven roller 734 follows the conveying body 731 that rotates in accordance with rotational driving of the drive roller 733. The suction chamber 740 is provided on the inner circumference side of the conveying body 731. The suction air unit 741 is provided on a side surface side of the suction chamber 740, and generates a negative pressure in the suction part 74 by suction air A_3 generated by suctioning air in the suction chamber 740, thereby applying the negative pressure to the suction part 74. Thus, the conveying body 731 suctions and conveys the sheet P to which the negative pressure is applied by the suction part 74. The drive roller 733 controls conveying of the sheet P by the conveying body 731.
The suction part 74 suctions, in order from the top, the sheet P floated by the front edge air A_1 blown from the front edge air part 781 and the side edge air A_2 blown from the side edge air part 723. For example, the suction part 74 separates the first sheet P out of the sheets P placed on the placing table 71. The suction part 74 conveys the separated first sheet P to the conveying path unit 75 illustrated in
For example, when the sheet P rises above the conveying surface S_1 of the conveyer 73, the sheet P separates from the conveying surface S_1.
It is therefore preferable to stabilize the floating posture of the sheet P by forming blowing order on the sheet P.
Although it may be added to the above blowing order, it is possible to stabilize the floating posture of the sheet P even if it is not the above blowing order.
During conveying of the uppermost sheet P, if the uppermost sheet P is conveyed, the second sheet P rises high. Thus, in this case, if the uppermost sheet P comes out of the side edge guide members 72, it is preferable to stop blowing of the side edge air A_2.
In step S13, use is determined of the side edge air parts 723 being on the upstream side and the downstream side. In step S14, the front edge air part 781 starts blowing of the front edge air A_1. In step S15, the side edge air part 723 being on the downstream side starts blowing of the side edge air A_2 on the downstream side, that is, the downstream side edge air A_21. In step S16, the controller 200 determines whether or not the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2. In a case where it is determined that the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2 (step S16; Y), the controller 200 proceeds to the processing in step S18. In a case where it is not determined that the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2 (step S16; N), the controller 200 proceeds to the processing in step S17. In step S17, the side edge air part 723 weakens the side edge air A_2, specifically, the downstream side edge air A_21, or changes the blowing direction, and the controller 200 returns to the processing in step S16. In step S18, the side edge air part 723 being on the upstream side starts blowing of the side edge air A_2 on the upstream side, that is, the upstream side edge air A_22.
In step S19, the controller 200 determines whether or not the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2. In a case where it is determined that the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2 (step S19; Y), the controller 200 proceeds to the processing in step S21. In a case where it is not determined that the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2 (step S19; N), the controller 200 proceeds to the processing in step S20. In step S20, the side edge air part 723 being on the upstream side weakens the side edge air A_2 on the upstream side, that is, the upstream side edge air A_22, and the controller 200 returns to the processing in step S19. In step S21, the conveyer 73 starts conveying of the sheet P. In step S22, the controller 200 determines whether or not the sheet P has come out of the side edge guide members 72 on the upstream side. In a case where it is determined that the sheet P has come out of the side edge guide members 72 on the upstream side (step S22; Y), the controller 200 proceeds to the processing in step S23. In a case where it is determined that the sheet P has not come out of the side edge guide members 72 on the upstream side (step S22; N), the controller 200 continues the processing in step S22.
In step S23, the side edge air part 723 being on the upstream side ends the blowing of the side edge air A_2 on the upstream side, that is, the upstream side edge air A_22. In step S24, the controller 200 determines whether or not the sheet P has come out of the side edge guide members 72 on the downstream side. In a case where it is determined that the sheet P has come out of the side edge guide members 72 on the downstream side (step S24; Y), the controller 200 proceeds to the processing in step S25. In a case where it is determined that the sheet P has not come out of the side edge guide members 72 on the downstream side (step S24; N), the controller 200 continues the processing in step S24. In step S25, the side edge air part 723 being on the downstream side ends the blowing of the side edge air A_2 on the downstream side, that is, the downstream side edge air A_21. In step S26, the front edge air part 781 ends the blowing of the front edge air A_1. In step S27, the controller 200 determines whether or not to start the next sheet feeding. In a case where the controller 200 determines to start the next sheet feeding (step S27; Y), the front edge air part 781 returns to the processing in step S14. In a case where the controller 200 determines not to start the next sheet feeding (step S27; N), the processing is ended.
In step S28, use is determined of the side edge air part 723 being on the downstream side. In step S29, the front edge air part 781 starts the blowing of the front edge air A_1. In step S30, the side edge air part 723 being on the downstream side starts the blowing of the side edge air A_2 on the downstream side, that is, the downstream side edge air A_21. In step S31, the controller 200 determines whether or not the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2. In a case where it is determined that the floating height of the sheet P is lower than the conveying surface S_1 and higher than the stacking surface S_2 (step S31; Y), the controller 200 proceeds to the processing in step S33. In a case where it is not determined that the floating height of the sheet P is lower than the conveying surface S_1 and higher than the slacking surface S_2 (step S31; N), the controller 200 proceeds to the processing in step S32. In step S32, the side edge air part 723 weakens the side edge air A_2, specifically, the downstream side edge air A_21, or changes the blowing direction, and the controller 200 returns to the processing in step S31.
In step S33, the conveyer 73 starts conveying of the sheet P. In step S34, the controller 200 determines whether or not the sheet P has come out of the side edge guide members 72 on the downstream side. In a case where it is determined that the sheet P has come out of the side edge guide members 72 on the downstream side (step S34; Y), the controller 200 proceeds to the processing in step S35. In a case where it is determined that the sheet P has not come out of the side edge guide members 72 on the downstream side (step S34; N), the controller 200 continues the processing in step S34. In step S35, the side edge air part 723 being on the downstream side ends the blowing of the side edge air A_2 on the downstream side, that is, the downstream side edge air A_21. In step S36, the front edge air part 781 ends the blowing of the front edge air A_1. In step S37, the controller 200 determines whether or not to start the next sheet feeding. In a case where the controller 200 determines to start the next sheet feeding (step S37; Y), the front edge air part 781 returns to the processing in step S29. In a case where the controller 200 determines not to start the next sheet feeding (step S37; N), the processing is ended.
From the above description, according to the present embodiment, the front edge air A_1 and the side edge air A_2 are blown to the sheet P to float the sheet P in a posture in which a portion protruding from the conveyer 73 of the sheet P is lower than the conveying surface S_1 of the conveyer 73. Thus, even if the length of the sheet P is increased, there is no possibility that the sheet P separates from the conveyer 73 and twists on the way. Therefore, stable floating operation can be performed in a non-contact manner while avoiding an increase in size and cost of the apparatus.
According to the present embodiment, at least one of the strength, blowing position, or blowing direction of the side edge air A_2 is set to float the sheet P in a posture in which the sheet P is lower in the lifting of the sheet P by the upstream side edge air A_22 than in the lifting of the sheet P by the downstream side edge air A_21. Thus, the floating posture of the sheet P can be controlled without direct contact to the sheet P. Therefore, a possibility can be avoided of generating a scratch mark or paper dust on the surface of the sheet P.
According to the present embodiment, the strength of the upstream side edge air A_22 is set weaker than the strength of the downstream side edge air A_21. Thus, the floating posture of the sheet P can be controlled by the strength of the side edge air A_2. Therefore, an increase in size and cost of the apparatus can be avoided particularly noticeably.
According to the present embodiment, the position of the side edge air opening 721 of the upstream side edge air A_22 is provided at a lower position in the stacking direction of the sheet P than the position of the side edge air opening 721 of the downstream side edge air A_21. Thus, the floating posture of the sheet P can be controlled with a simple configuration. Therefore, an increase in cost can be avoided particularly noticeably.
According to the present embodiment, the blowing direction of the upstream side edge air A_22 is set more downward in the stacking direction of the sheet P than the blowing direction of the downstream side edge air A_21. Thus, the floating posture of the sheet P can be controlled by the blowing direction of the side edge air A_2. Therefore, an increase in size and cost of the apparatus can be avoided particularly noticeably.
According to the present embodiment, the side edge air part 723 changes the amount of blowing of the side edge air A_2 depending on the floating height of the sheet P detected by the side edge detection sensor 724. Thus, the floating height of the sheet P can be controlled to an appropriate position. Therefore, the floating height of the sheet P can be stabilized particularly noticeably.
According to the present embodiment, the side edge air part 723 stops blowing of the side edge air A_2 in a case where it is detected by the side edge detection sensor 724 that the sheet P has come out of the side edge guide members 72. Thus, excessive rise of the sheet P can be avoided. Therefore, the floating height of the sheet P can be stabilized particularly noticeably.
Although the image forming system 1 according to embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims. For example, in the present embodiment, an example has been described in which the image forming system 1 includes the sheet feeding apparatus 2 and the image forming apparatus 3; however, the present disclosure is not particularly limited thereto. For example, the image forming system 1 may include an image reading apparatus, a relay apparatus, or a post-processing apparatus. In addition, in the present embodiment, an example has been described in which the sheet feeding apparatus 2 has an external type configuration; however, the present disclosure is not limited thereto. The configuration described in the present embodiment may be applied to the sheet feeding unit 51 in the image forming apparatus 3.
Number | Date | Country | Kind |
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2018-016430 | Feb 2018 | JP | national |