An embodiment of the present invention relates to a sheet feeding apparatus suitable for an image forming apparatus such an electrophotographic copying machine that forms an image on a sheet by using an electrophotographic process, a laser beam printer, or the sheet feeding apparatus suitable for an image reading apparatus such as a scanner.
In the sheet feeding apparatus, a configuration including a feed roller that conveys a fed sheet, and a separating roller that forms a nip portion with the feed roller by pressing the feed roller and that separates a sheet, which is conveyed to the feed roller, one by one in the nip portion has been known.
In a case where such a sheet feeding apparatus is continuously used, along with abrasion of the separating roller or attachment of paper power, which is generated from a sheet, to the separating roller, there is a case where the separating roller is replaced by a user or an operator who performs maintenance. Here, in Japanese Patent Laid-Open No. 2017-171426, a configuration in which a separating roller is replaced after a cover member that covers a rotation shaft of the separating roller is moved and the rotation shaft is exposed is described.
In the configuration described in Japanese Patent Laid-Open No. 2017-171426, a case where it is forgotten to move the cover member after replacement of the separating roller and a sheet is fed in a state in which the rotation shaft of the separating roller is exposed is assumed. In this case, there is a possibility that the sheet is stuck with the cover member protruded to a side of a conveyance path of the sheet or the rotation shaft of the separating roller, the sheet gets jammed, and a jam is generated.
An object of the present invention is to provide a sheet feeding apparatus that can suppress generation of a jam of a sheet even in a case where it is forgotten to move a cover member in replacement of a separating roller.
A representative configuration of the present invention is a sheet feeding apparatus comprising:
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
<Image Reading Apparatus>
In the following, a whole configuration of an image reading apparatus including a sheet feeding apparatus according to the first embodiment of the present invention will be described with reference to the drawings. Note that a dimension, a material, a shape, a relative arrangement, and the like of a component described in the following are not to limit the scope of this invention only to these unless there is a specific description in particular.
As illustrated in
The reader 200 includes a first scanner unit 202 (image reading portion) that reads an image on the sheet S that is an original, a first glass plate 201 on which the sheet S is placed, and an original base plate glass 209 arranged side by side with the first glass plate 201 in a sub-scanning direction. By being driven by a driving force by a motor (not illustrated), the first scanner unit 202 moves between a position on a lower side of the first glass plate 201 and a position on a lower side of the original base plate glass 209.
First, the sheet S is placed on the original base plate glass 209 when an image is read by the reader 200. Next, the first scanner unit 202 scans an image read surface of the sheet S with light through the original base plate glass 209 while moving, receives reflected light with an image sensor, and reads image data on the sheet S. Note that it becomes possible to access the original base plate glass 209 by rotating and making the ADF 100 opened to an upper side.
The ADF 100 includes a second scanner unit 205 (image reading portion) that reads an image on the sheet S on a downstream side, compared to the first scanner unit 202, of a conveyance path H in which the sheet S is conveyed. The second scanner unit 205 scans the image read surface on the sheet S with light, receives reflected light with an image sensor, and reads image data on the sheet S.
Also, the ADF 100 includes an original tray 6 (stacking portion) in which the sheet S is stacked, and a pick roller 41 (feeding roller) that picks up and feeds the sheet S stacked in the original tray 6. Also, a feed roller 42 (conveying roller) that conveys the sheet S stacked in the original tray 6, and a separating roller 5 that forms a separating nip portion by pressing the feed roller 42 and that separates the sheet, which is conveyed by the feed roller 42, one by one in the separating nip portion are included. Also, a pair of feed rollers 4 (4a to 4d) that conveys the sheet S conveyed by the feed roller 42 and separated into one by the separating roller 5 is included. The original tray 6, the pick roller 41, the feed roller 42, the separating roller 5, and the like are included in a sheet feeding apparatus 300 that feeds the sheet S.
The original tray 6 is rotatably supported by a tray supporting shaft 6a. Also, a lifter 63 axially supported by a lifter driving shaft 63a is provided in a lower side of the original tray 6. When the lifter driving shaft 63a is rotated by a driving force by a lifter driving motor 84, the lifter 63 rotates clockwise along with this and the lifter 63 abuts on the original tray 6. When the lifter 63 further rotates, the original tray 6 rotates around the tray supporting shaft 6a and a leading end portion of the original tray 6 is lifted. When the leading end portion of the original tray 6 is lifted, the sheet S stacked in the original tray 6 abuts on the pick roller 41, and it becomes possible to feed the sheet S by the pick roller 41.
In such a manner, the original tray 6 rotates and moves between a standby position (first position) in which the sheet S stacked in the original tray 6 and the pick roller 41 are separated from each other, and a feeding position (second position) in which the sheet S stacked in the original tray 6 abuts on the pick roller 41. The lifter 63 is a moving portion that moves the original tray 6 from the standby position to the feeding position.
The pick roller 41 is supported by a pick arm 46. The pick arm 46 is rotatably supported with respect to a rotation shaft 45 that axially supports the feed roller 42, and a rotation thereof is controlled by a rotation of a cam (not illustrated). Also, the rotation shaft 45 is rotatably supported by an opened/closed cover 2 that is an exterior cover. That is, the opened/closed cover 2 supports the pick roller 41 and the feed roller 42 through the rotation shaft 45. Also, the pick arm 46 is constantly biased to a lower side by a spring (not illustrated). By this biasing force, the pick roller 41 presses the sheet S in the original tray 6 when the original tray 6 is placed in the feeding position. Note that a rotating operation of the pick arm 46 will be described later.
Also, the opened/closed cover 2 (opened/closed member) is rotatably supported with respect to a supporting shaft 2a of the ADF 100, and rotates and moves between an opened position to be opened with respect to an apparatus main body of the ADF 100 and a closed position to be closed with respect thereto (see
The separating roller 5 is axially supported by a rotation shaft 5a in a rotatable manner. Also, a torque limiter (not illustrated) is attached to the rotation shaft 5a. The torque limiter applies, to the separating roller 5, torque in an opposite direction of a rotation direction of the separating roller 5 in feeding of the sheet S. The separating roller 5 separates the sheet S one by one by this torque. Also, the rotation shaft 5a of the separating roller 5 is covered with a separation cover 3 (cover member). The separation cover 3 will be described later.
When the ADF 100 reads an image on a sheet S, the sheet S stacked in the original tray 6 is first fed by the pick roller 41 and conveyed to the conveyance path H by the feed roller 42 while being separated one by one by the separating roller 5. The sheet S conveyed to the conveyance path H is conveyed on the first glass plate 201 by the pair of feed rollers 4a to 4c while being guided by an upper guide 9 and a lower guide 7.
Next, the first scanner unit 202 irradiates the sheet S with light through the first glass plate 201 and reads an image on a first surface of the sheet S. Subsequently, in a case where an instruction to read a second surface of the sheet S is given from a user, an image on the second surface of the sheet S is read by the second scanner unit 205. Subsequently, the sheet S is discharged to a discharge portion 18 by a pair of discharge rollers 17.
<Controller>
Next, a configuration of a controller of the ADF 100 will be described.
Also, a lifter driving motor 84 to be a driving source to drive the lifter driving shaft 63a rotationally, a pick roller 41, a feed roller 42, and a conveyance driving motor 85 to be a driving source of the pair of feed rollers 4 are connected to a controller 80. Also, a cam driving motor 86 to be a driving source of the cam (not illustrated) that controls a rotation of the pick arm 46 is connected to the controller 80.
Also, a conveyance path sensor 87, an opening/closing sensor 88, an original detecting sensor 89, and a tray sensor 90 are connected to the controller 80. The tray sensor 90 detects the sheet S stacked in the original tray 6. The opening/closing sensor 88 detects that the opened/closed cover 2 is placed in the closed position.
The conveyance path sensor 87 is provided in the conveyance path H and detects the sheet S conveyed to the conveyance path H. Conveyance information of the sheet S detected by the conveyance path sensor 87 is temporarily stored in the RAM 83. Based on the conveyance information temporarily stored in the RAM 83, the controller 80 performs a fine adjustment of driving timing of the conveyance driving motor 85, or the like and performs conveyance speed control of the sheet S with the ADF 100.
<Image Reading Sequence>
Next, an image reading sequence of the sheet S by the ADF 100 will be described with reference to a flowchart illustrated in
As illustrated in
Along with lowering of the pick arm 46, the flag 43 formed in the pick arm 46 is also lowered. When the flag 43 is lowered in such a manner, light from a light-emitting element of the original detecting sensor 89 which light is blocked with the flag 43 is detected by a light-receiving element. When the light-receiving element of the original detecting sensor 89 detects light in such a manner, the controller 80 determines that a plane of the sheet S is not detected.
Subsequently, the pick roller 41 that is lowered along with the pick arm 46, and the sheet S stacked in the lifted original tray 6 abut on each other. The original tray 6 is kept lifted even after the pick roller 41 and the sheet S stacked in the original tray 6 abut on each other. Accordingly, lowering of the pick arm 46 is stopped, and the pick arm 46 is lifted along with the original tray 6 by being pushed up by the sheet S stacked in the original tray 6.
Subsequently, the flag 43 formed in the pick arm 46 reaches a position where the light from the light-emitting element of the original detecting sensor 89 is blocked. When the light of the light-receiving element of the original detecting sensor 89 is blocked in such a manner, the controller 80 determines that a plane of the sheet S is detected ON (S6). Next, the controller 80 lifts the original tray 6 for a predetermined amount, and the pick roller 41 arranges the original tray 6 in a position suitable for feeding of the sheet S and stops the original tray 6 (S7). The original tray 6 is moved from the standby position to the feeding position in such a manner.
Next, the controller 80 starts feeding of the sheet S by driving the conveyance driving motor 85, and starts a reading operation of an image on the sheet S (S8). Feeding is performed each time the reading operation of an image is performed and a height of a top surface of the sheet S stacked in the original tray 6 is lowered. In association with this, the pick arm 46 is lowered along with the pick roller 41 and the flag 43. When the flag 43 is lowered to a position where the light from the light-emitting element of the original detecting sensor 89 cannot be blocked, the controller 80 determines that a plane of a sheet is not detected, and lifts the original tray 6 again by driving the lifter driving motor 84 (S9 and S10).
Next, the reading operation of an image on the sheet S is kept performed, and the sheet S stacked in the original tray 6 eventually disappears. The controller 80 detects that there is no longer a sheet S in the original tray 6 from a detection result by the tray sensor 90, stops the conveyance driving motor 85, and ends the reading operation of an image on the sheet S (S11 and S12).
Subsequently, the controller 80 drives the lifter driving motor 84, lowers and moves a leading end portion of the original tray 6 to the standby position (S13). Also, the controller 80 drives the cam driving motor 86 and lifts the pick arm 46 (S14). Accordingly, the image reading sequence is ended.
<About Replacement of Separating Roller>
To the separating roller 5, a force in the conveying direction of the sheet S by the feed roller 42 or the sheet S, and a force in an opposite direction of the conveying direction of the sheet S by the torque limiter (not illustrated) are applied. Thus, abrasion is more likely compared to the pair of feed rollers 4 to which only a force in the conveying direction of the sheet S is applied, and there are many cases where replacement to a new product becomes necessary in a period shorter than a product life of the ADF 100. Thus, next, a replacement operation of the separating roller 5 will be described.
The separation cover 3 is rotatably supported by a separation cover shaft 3a, and can rotate and move between a cover position in which the rotation shaft 5a of the separating roller 5 is covered and the sheet S is guided to the separating nip portion, and a retraction position in which the rotation shaft 5a of the separating roller 5 is exposed. Also, the separation cover 3 is placed in the cover position in a normal operation such as reading of an image.
The separation cover 3 rotates to an upstream side in the conveying direction of the sheet S when moving from the cover position to the retraction position. Thus, when the separation cover 3 is moved to the retraction position, it is possible to suppress entrance of the sheet S stacked in the original tray 6 (specifically, sheet S with a narrow width such as business card) into the conveyance path H. Note that a space 64 in which the separation cover 3 placed in the retraction position is arranged is provided in the leading end portion of the original tray 6. Thus, even when the sheet S is stacked in the original tray 6, it is possible to move the separation cover 3 from the cover position to the retraction position.
Next, the operator moves the separation cover 3 from the cover position to the retraction position. Accordingly, the rotation shaft 5a of the separating roller 5 is exposed, and a grip portion 51 provided at an end portion of the rotation shaft 5a of the separating roller 5 is exposed. The operator grips the exposed grip portion 51, detaches the separating roller 5 from a separating holder 52 along with the rotation shaft and attaches a new separating roller 5 to the separating holder 52. Subsequently, the operator moves the separation cover 3 from the retraction position to the cover position, and moves the opened/closed cover 2 from the opened position to the closed position. This is the end of the replacement operation of the separating roller 5.
Note that the separation cover 3 is biased, with the following configuration, in a direction from the retraction position toward the cover position when being placed in the cover position, and is biased in a direction from the cover position toward the retraction position when being placed in the retraction position.
As illustrated in
On the other hand, when the separation cover 3 is placed in the cover position, the spring hook portion 3b is placed on an upstream side in the conveying direction of the sheet S compared to the separation cover shaft 3a. Accordingly, the biasing force by the spring 8 generates a moment in an arrow Mc direction illustrated in
<Separation Cover and Original Tray>
A case where it is forgotten to move the separation cover 3 from the retraction position toward the cover position after the separation cover 3 is replaced is assumed. When a sheet S is fed in a state in which the separation cover 3 is placed in the retraction position, there is a possibility that the sheet S is stuck with the rotation shaft of the separating roller 5, or the like and a jam is generated. Thus, in the present embodiment, the separation cover 3 placed in the retraction position is moved to the cover position along with an operation of moving the original tray 6 from the standby position to the feeding position. In the following, this operation will be described.
First, as illustrated in
Next, as illustrated in
Next, as illustrated in
Also, as described in the above sequence, the pick arm 46 is lowered when the original tray 6 moves from the standby position to the feeding position. Here, a recessed portion 46a is formed in the pick arm 46. Since the separation cover 3 moves to the cover position through the recessed portion 46a when moving from the retraction position to the cover position along with movement of the original tray 6, the separation cover 3 and the pick arm 46 do not interfere with each other. Thus, it is possible to control interruption in movement of the separation cover 3 or pushing upward with respect to the pick arm 46 due to interference between the two.
Also, as described above, when the separation cover 3 is placed in the cover position, the separation cover 3 is biased in a direction from the retraction position toward the cover position by the biasing force by the spring 8. Thus, in a case where the original tray 6 abuts after the separation cover 3 moves to the cover position, it is possible to suppress movement of the separation cover 3 to the retraction position.
Note that in the present embodiment, the controller 80 notifies a user, by a display on an operation portion (not illustrated), that replacement of the separating roller is necessary at timing at which the number of sheets S an image on which is read by the ADF 100 reaches a predetermined number. However, the present invention is not limited to this. For example, a configuration of monitoring conveyance information in an interval, in which passing through the separating roller 5 is performed, with the conveyance path sensor 87 and giving notification at timing at which a conveyance level becomes a predetermined level or lower may be employed. Also, a configuration in which conveyance performance is determined from a value of current flowing in the conveyance driving motor 85, or the like and notification is given at timing at which a performance level becomes a predetermined level or lower may be employed.
Next, a second embodiment of an image reading apparatus including a sheet feeding apparatus according to the present invention will be described with reference to the drawings. The same drawing and the same sign are assigned to a part overlapping with the description of the above-described first embodiment, and a description thereof is omitted.
Note that a lifter 63 and an original detecting sensor 89 are not provided in the present embodiment. Thus, in an image reading sequence illustrated in
In the present embodiment, the separation cover 3 moves between the cover position and the retraction position by sliding and moving in a conveying direction of the sheet S. In the separation cover 3, circular bosses 3c and 3d are provided. The bosses 3c and 3d are respectively engaged with an L-shaped guide hole 7a (engagement hole) and a linear guide hole 7b (engagement hole) that are formed in a lower guide 7. Accordingly, the separation cover 3 slides and moves between a retraction position on an upstream side in the conveying direction of the sheet S and a cover position on a downstream side while being guided by the guide holes 7a and 7b.
Also, a spring 83 (biasing member) that is a tension spring is suspended between the boss 3c and a spring hook portion 702 of the lower guide 7. The spring 83 applies a force to the boss 3c on a lower side and the downstream side in the conveying direction of the sheet S (arrow Fs direction illustrated in
Also, a separating holder 52 (holding member) that holds the separating roller 5 is swingably supported by a supporting portion 52a and is biased upward by a spring (not illustrated). Then, restriction in movement to an upper side due to a contact with the separation cover 3 is released along with movement of the separation cover 3 from the cover position to the retraction position, and the separating holder 52 swings to a side of the conveyance path H with the supporting portion 52a as a center. Accordingly, an operator can more easily access the separating holder 52 and more easily attach/detach the separating roller 5.
Also, an upstream end portion, in the conveying direction of the sheet S, of the separation cover 3 and a downstream end portion, in the conveying direction of the sheet S, of the original tray 6 are comb tooth-shaped comb-tooth portions 3e and 6b (recessed and protruded portion), and are arranged alternately. Accordingly, when being seen in a direction of a rotational axis of the separating roller 5, the separation cover 3 placed in the retraction position and the original tray 6 overlap with each other. With such a configuration, it is possible to reduce a distance between the separation cover 3 and the original tray 6 in the sheet conveying direction. Thus, when the separation cover 3 is placed in the cover position, it is possible to suppress damage on the sheet S due to the sheet S being stuck in a region between the separation cover 3 and the original tray 6.
Also, in the present embodiment, the separation cover 3 placed in the retraction position is moved to the cover position along with an operation in which the pick roller 41 moves from the standby position to the feeding position. In the following, this operation will be described.
As illustrated in
Next, the pick roller 41 contacts with the separation cover 3 placed in the retraction position. Here, the pick roller 41 contacts with the separation cover 3 on an upstream side in a conveying direction of the sheet S compared to the boss 3d. Note that depending on an arrangement of the sheet S stacked in the original tray 6, the pick roller 41 contacts with the separation cover 3 through the sheet S. Accordingly, a force in an arrow Fp direction illustrated in
The force applied to the separation cover 3 in such a manner generates a moment that rotates the separation cover 3 in an arrow Mp direction (clockwise direction) illustrated in
Next, the boss 3c moves from a downstream side to an upstream side in a conveying direction of the sheet S along the guide hole 7a by the biasing force by the spring 83. Along with this, the boss 3d also moves from the downstream side to the upstream side in the conveying direction of the sheet S along the guide hole 7b. Accordingly, the separation cover 3 moves from the retraction position to the cover position. With such a configuration, it is possible to move the separation cover 3 placed in the retraction position to the cover position along with movement of the pick roller 41 from the standby position to the feeding position. Thus, it is possible to suppress a jam of the sheet S due to forgetting to close the separation cover 3.
Note that when the pick roller 41 is rotated in a state in which the pick roller 41 and the separation cover 3 are in contact with each other, a frictional force due to this rotation is applied to the separation cover 3 as a force to move the separation cover 3 from the retraction position to the cover position. With this frictional force, it is also possible to move the separation cover 3 from the retraction position to the cover position by this frictional force.
Next, a configuration in which a shutter 22 is provided in an AFD 100 will be described as a modification example of the present embodiment.
When the opened/closed cover 2 is placed in a closed position, the shutter 22 is arranged in a position between a pick roller 41 and a feed roller 42 in a conveying direction of a sheet S, and is hooked by a protrusion (not illustrated) of the pick arm 46 and is brought into a position of standing in a substantially vertical direction. Accordingly, the shutter 22 restricts entrance, into a conveyance path H, of a leading end of the sheet S stacked in an original tray 6.
Here, when the pick arm 46 hangs down to a lower side along with movement of the opened/closed cover 2 to the opened position, the pick roller 41 supported by the pick arm 46 also moves to the lower side. Here, the pick roller 41 abuts on a separation cover 3 placed in a retraction position. Accordingly, the separation cover 3 moves from the retraction position to a cover position by a mechanism similar to that of the second embodiment. In such a manner, even in a configuration of the modification example, it is possible to move the separation cover 3 from the retraction position to the cover position along with a lowering operation of the pick roller 41 and to suppress a jam of the sheet S.
Next, a third embodiment of an image reading apparatus including a sheet feeding apparatus according to the present invention will be described with reference to the drawings. The same drawing and the same sign are assigned to a part overlapping with a description of the first embodiment and the second embodiment, and a description thereof is omitted.
The locking member 900 (restricting portion) is supported swingably in a vertical direction by a supporting portion 900a, and is biased to an upper side by a spring 902 that is a compression coil spring. Also, the locking member 900 includes an engagement portion 900c engaged with a separation cover 3, and a contact arm 900p that is protruded to a side of a conveyance path H and that is in contact with a contact portion 2b of an opened/closed cover 2.
When the separation cover 3 is placed in a retraction position, the engagement portion 900c of the locking member 900 is engaged in a hooked manner with a hook portion 3f of the separation cover 3. In other words, the separation cover 3 is engaged with the engagement portion 900c of the locking member 900. Accordingly, the locking member 900 restricts movement of the separation cover 3 in a conveying direction of a sheet S, and restricts movement of the separation cover 3 from the retraction position to a cover position.
Also, in the present embodiment, along with an operation in which the opened/closed cover 2 moves from an opened position (first position) to a closed position (second position), the separation cover 3 placed in the retraction position is moved to the cover position. In the following, this operation will be described.
As illustrated in
When the restriction in movement of the separation cover 3 from the retraction position to the cover position is released, the separation cover 3 moves from the retraction position to the cover position by a biasing force by the spring 83. With such a configuration, along with movement of the opened/closed cover 2 from the opened position to the closed position, it is possible to move the separation cover 3 placed in the retraction position to the cover position. Thus, it is possible to suppress a jam of the sheet S due to forgetting to close the separation cover 3.
Note that a biasing force by the spring 902 that apply a force to the locking member 900 is applied to the opened/closed cover 2 through the contact arm 900p. Thus, it is desirable that the biasing force by the spring 902 is set to be weaker than a force to hold the opened/closed cover 2 in the closed position. Accordingly, it is possible to prevent unintentional movement of the opened/closed cover 2 from the closed position to the opened position.
Note that in the first to third embodiments, a sheet feeding apparatus 300 that feeds a sheet S toward a first scanner unit 202, which is an image reading portion to read an image, in an ADF 100 of an image reading apparatus A has been described. However, the present invention is not limited to this. That is, in the image forming apparatus, even when a configuration of the present embodiment is applied to a sheet feeding apparatus that feeds a sheet toward an image forming portion to form an image, an effect similar to what is described above can be acquired.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-007228, filed Jan. 18, 2019, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2019-007228 | Jan 2019 | JP | national |
Number | Date | Country | |
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Parent | 16738134 | Jan 2020 | US |
Child | 18449729 | US |