Patent Grant
10040652
Field of the Invention
The present invention relates to a sheet feeding apparatus for feeding a sheet, a sheet conveyance apparatus for conveying a sheet, and an image forming apparatus.
Description of the Related Art
An image forming apparatus such as a printer including a cassette that stores a stack of sheets and can be drawn out from an apparatus body is generally known. This kind of image forming apparatus separates sheets fed from the cassette by a pickup roller from one another with a conveyance roller and a retard roller.
Conventionally, Japanese Unexamined Patent Application Publication No. 2004-299825 has proposed an image forming apparatus including a cassette provided with a guide. The guide is provided downstream of a retard roller in a drawing-out direction and guides a sheet to the retard roller and a conveyance roller. The retard roller wears out from contact with the sheet and the conveyance roller, and thus needs to be replaced after some time. In the case of replacing the retard roller, a user draws out the cassette, cancels the engagement between a claw member and a shaft, and then draws out the retard roller downstream in the drawing-out direction. The claw member is formed on an end portion of the retard roller.
In these years, as a result of miniaturization of image forming apparatuses, retard rollers have been miniaturized, and the space around a retard roller has also become smaller. In the image forming apparatus described in Japanese Unexamined Patent Application Publication No. 2004-299825, it has been difficult to replace the retard roller in the case where, for example, the space for holding an engagement claw is narrow.
According to a first aspect of the present invention, a sheet feeding apparatus includes an apparatus body, a supporting portion configured to support a sheet and to be drawn out from and attached to the apparatus body, and a feeding unit provided in the apparatus body. The feeding unit includes a feeding portion configured to feed the sheet supported by the supporting portion, a conveyance portion configured to convey the sheet fed by the feeding portion, a separation portion configured to form a separation nip, in which sheets are separated one by one, with the conveyance portion, the separation portion being detachable from the feeding portion, and a guide member comprising a guide surface and a lower surface, the guide surface being configured to guide the sheet fed by the feeding portion to the separation nip, the lower surface being provided below the guide surface and defining an exposing portion exposing at least a part of the separation portion.
According to a second aspect of the present invention, a sheet conveyance apparatus includes an apparatus body, a cassette configured to support a sheet and to be drawn out from the apparatus body, and a conveyance unit provided in the apparatus body. The conveyance unit includes a conveyance rotary member configured to convey a sheet, a rotation shaft rotatably supported by the apparatus body, a retard roller that is capable of being in contact with the conveyance rotary member and is detachable from the rotation shaft, a torque limiter provided between the rotation shaft and the retard roller, a guide member comprising a guide surface and a lower surface, the guide surface being configured to guide a sheet to a contact portion at which the conveyance rotary member and the retard roller comes into contact, the lower surface being provided below the guide surface and defining an exposing portion exposing at least a part of the retard roller.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present invention will be described below with reference to the drawings. In the description below, the positional relationship between up, down, left, right, front, and back will be described by setting as a standard a state in which an image forming apparatus is viewed straight from the front, that is, from a viewpoint of
A printer 201 is an image forming apparatus according to the first exemplary embodiment. The printer 201 is a full-color laser beam printer that uses electrophotography. As illustrated in
The printer body 201A includes an image forming unit 201B, a fixing unit 220, and so forth. The image forming unit 201B forms an image on a sheet P, and the fixing unit 220 fixes the image to the sheet P. A discharge space is defined between the reading apparatus 202 and the printer body 201A, and a discharge tray 230 is provided in the discharge space. A sheet P that has been discharged is supported on the discharge tray. The printer body 201A is also provided with a sheet feeding section 201E that feeds the sheet P to the image forming unit 201B. The sheet feeding section 201E includes cassette feeders 100A, 100B, 100C, and 100D, and a manual feeder 100M. The cassette feeders 100A to 100D are sheet feeding apparatuses disposed in a lower part of the printer body 201A. The manual feeder 100M is disposed on a right side portion of the printer body 201A. The right side portion of the printer body 201A also supports a door 20 in such a manner that the door 20 is openable and closable. The door 20 is movable between a closed position and an opened position with respect to the printer body 201A. By positioning the door 20 at the opened position indicated by a broken line in
The image forming unit 201B is of a so-called four-drum full-color type and includes a laser scanner 210, four process cartridges 211, and an intermediate transfer unit 201C. The process cartridges 211 respectively form toner images of yellow, magenta, cyan, and black. The colors will be hereinafter indicated by Y, M, C, and K, respectively. The process cartridges 211 each include a photosensitive drum 212, an electrifier 213, a developing unit 214, a cleaner that is not illustrated, and so forth. Toner cartridges 215 accommodating toners of respective colors are attached above the image forming unit 201B so as to be attachable to and detachable from the printer body 201A.
The intermediate transfer unit 201C includes an intermediate transfer belt 216 that is looped over a driving roller 216a, a tension roller 216b, and so forth. The intermediate transfer belt 216 is disposed above the four process cartridges 211. The intermediate transfer belt 216 is disposed so as to be in contact with each photosensitive drum 212 of the process cartridges 211, and is driven by the driving roller 216a to rotate in a counterclockwise direction, i.e., an arrow Q direction. The driving roller 216a is driven by a driving unit that is not illustrated. The intermediate transfer unit 201C includes primary transfer rollers 219 that abut the inner peripheral surface of the intermediate transfer belt 216 at positions opposing respective photosensitive drums 212. Primary transfer portions T1 are formed as nip portions between the intermediate transfer belt 216 and the photosensitive drums 212. In addition, the image forming unit 201B includes a secondary transfer roller 217 that abuts the outer peripheral surface of the intermediate transfer belt 216 at a position opposing the driving roller 216a. A secondary transfer portion T2 is formed as a nip portion between the secondary transfer roller 217 and the intermediate transfer belt 216. At the secondary transfer portion T2, a toner image carried by the intermediate transfer belt 216 is transferred onto the sheet P.
In the process cartridges 211 configured as described above, electrostatic latent images are drawn on the surfaces of the photosensitive drums 212 by the laser scanners 210, and then toner images of respective colors that are electrified to a negative polarity are formed on the surfaces of the photosensitive drums 212 with toner being supplied from the developing units 214. A transfer bias voltage having a positive polarity is applied to the primary transfer rollers 219, and these toner images are thereby sequentially transferred onto the intermediate transfer belt 216 at respective primary transfer portions T1 so as to be superimposed on one another. As a result of this, a full-color toner image is formed on the intermediate transfer belt 216.
In parallel with the process of forming the toner image described above, the sheet P fed from the sheet feeding section 201E is conveyed to a registration roller pair 240. The registration roller pair 240 corrects the skew of the sheet P. The registration roller pair 240 conveys the sheet P to the secondary transfer portion T2 at a timing matching a transfer timing of the full-color toner image formed on the intermediate transfer belt 216. The toner image carried by the intermediate transfer belt 216 is transferred onto the sheet P at the secondary transfer portion T2 as a result of a transfer bias voltage of a positive polarity being applied to the secondary transfer roller 217.
The sheet P onto which the toner image has been transferred is subjected to heat and pressure applied by the fixing unit 220, and a color image is thereby fixed onto the sheet P. The sheet P onto which the color image has been fixed is discharged to the discharge tray 230 by a discharge roller pair 225 and then stacked. In the case where images are to be formed on both surfaces of the sheet P, the sheet P is switched back by a reverse roller pair 222 after passing through the fixing unit 220. The reverse roller pair 222 is provided in a reverse conveyance section 201D and is capable of rotating forward and backward. The sheet P is then conveyed again to the image forming unit 201B through a re-conveyance path R, and an image is formed on a back surface of the sheet P.
Cassette Feeder
The cassette feeders 100A to 100D will be described below. These four-tiered cassette feeders 100A to 100D are the same in configuration, and thus descriptions of cassette feeders 100B to 100D are omitted and just the uppermost cassette feeder 100A will be described hereinbelow.
As illustrated in
The conveyance guide 8, which is a guide member, supports a roller guide 9. The roller guide 9 extends within the width of the retard roller 6, is disposed near the separation nip N, and is formed of, for example, a thin plate material such as a stainless steel plate and a resin sheet. The sheet P fed by the pickup roller 4 is guided, at least at a region within the width of the retard roller 6, by the roller guide 9 and the downstream conveyance guide 11 at regions upstream and downstream of the separation nip N. Moreover, as illustrated in
In addition, the cassette 3 is provided with a cassette guide 7 formed therein. The cassette guide 7 is a downstream guide portion that is provided downstream of the retard roller 6 in the drawing-out direction of the cassette 3 and guide the sheet P to the separation nip N. The cassette guide 7, the roller guide 9, and the conveyance guide 8 are disposed so as to be arranged in the width direction of the sheet, i.e., the drawing-out direction of the cassette 3, in a state where the cassette 3 is attached to the printer body 201A. This allows conveying sheets of various sizes to the separation nip N with certainty.
Retard Roller
As illustrated in
In a state where two or more sheets P have entered the separation nip N, the retard roller 6 rotates against the sheet conveyance direction to separate the doubly fed sheets P from one another. The sheets P can be separated from one another because the frictional force between the sheets P is small.
As illustrated in
The configurations for removing the pickup roller 4 and the feed roller 5 are the same as that for the retard roller 6 and the descriptions thereof are thus omitted herein.
Separating Mechanism
As illustrated in
In addition, a projection portion 3a is formed on a side surface of the cassette 3. The projection portion 3a abuts the pressure cancelling lever 12 in a state where the cassette 3 is attached to the printer body 201A. That is, in the case where the cassette 3 is attached to the printer body 201A, the projection portion 3a presses the pressure cancelling lever 12 against the urging force of the pressure cancelling spring 13. In this state, the pressure cancelling lever 12 does not interfere with the roller holder 14, and thus the roller holder 14 is caused to pivot upward by the nip pressurizing spring 15. As a result of this, the retard roller 6 abuts the feed roller 5 with a predetermined nip pressure.
In the case where the cassette 3 is detached from the printer body 201A, the projection portion 3a formed on the cassette 3 and the pressure cancelling lever 12 are disengaged from each other, and the pressure cancelling lever 12 is moved by the pressure cancelling spring 13. After that, the roller holder 14 abuts the pressure cancelling lever 12 and is caused to move downward against the urging force of the nip pressurizing spring 15 by the urging force of the pressure cancelling spring 13. This causes the retard roller 6 to move away from the feed roller 5, and, as a result, the user can easily replace the feed roller 5 and the retard roller 6 without a resistance force by the nip pressure between the feed roller 5 and the retard roller 6.
Conveyance Guide
The configuration of the conveyance guide 8 will be described in detail next with reference to
Detachment of Rollers
Process of detaching the pickup roller 4, the feed roller 5, and the retard roller 6 in performing replacement and maintenance of these rollers will be described next. First, the user detaches the cassette 3 from the printer body 201A by drawing out the cassette 3 to the front, i.e., in the arrow A direction, as illustrated in
Subsequently, the user slides the conveyance upper guide 16 in the arrow A direction, which is the drawing-out direction of the cassette 3, as illustrated in
In this case, since there is a sufficient operation space near the pickup roller 4 and the feed roller 5, these rollers can be detached with ease. In contrast, the outer periphery portion 6d of the retard roller 6 is covered by the conveyance guide 8 and the downstream conveyance guide 11. Thus, in the case where, for example, the retard roller 6 is reduced in diameter, the operation of replacement may become difficult because the locking claw 6b and the grip portion 6g are also reduced in size and the locking claw 6b becomes difficult to hold.
Therefore, in the present exemplary embodiment, the cutout hole 8b is provided such that the second end portion 6e of the retard roller 6 is exposed and the user can access the second end portion 6e through the cutout hole 8b. For example, in detaching the retard roller 6, the user warps the locking claw 6b with the thumb of the left hand and separates the claw portion 6h from the engagement recess 6c. In this state, the user sticks the index finger into the cutout hole 8b and pushes out the second end portion 6e of the retard roller 6 in the arrow A direction. In the case where the retard roller 6 is pushed out in the arrow A direction by pushing the second end portion 6e, the outer periphery of the retard roller 6 on the first end portion 6f side is exposed, and thus the user can easily detach the retard roller 6 by holding the exposed outer periphery.
This allows an easy replacement of the retard roller 6 even in the case where a sufficient space for holding the locking claw 6b is not secured on the first end portion 6f side. In addition, since the cutout hole 8b is provided in a position that is not in the guide surface 8a, the cutout hole 8b does not affect the conveyance of the sheet and does not degrade the performance of sheet conveyance. The configuration in which the retard roller 6 can be taken out from the drawing-out direction of the cassette 3 suppresses discontinuation of image forming operation. With a configuration in which the door 20 is opened to detach the retard roller 6 in the direction of the door 20, the image forming operation needs to be stopped in replacement of the retard roller 6 because the door 20 is opened and the conveyance path CP is exposed. In the present exemplary embodiment having the configuration illustrated in
Although the cutout hole 8b of the present exemplary embodiment is defined in a rectangular shape each side of which is 10 mm to 30 mm long such that the index finger passes therethrough, the shape or the size of the cutout hole 8b is not limited to this example. That is, the shape and the size of the cutout hole 8b may be arbitrarily set as long as the cutout hole 8b exposes at least part of the retard roller 6, is wide enough to allow the index finger to pass therethrough, and secures a sufficient space to push out the retard roller 6.
Moreover, although a driving force against the sheet conveyance direction is input to the retard roller 6 of the present exemplary embodiment, this driving force may not be input. In addition, a separation pad may be provided in place of the retard roller 6. Furthermore, although the cutout hole 8b is defined in the side surface 8d of the conveyance guide 8, the cutout hole 8b may be defined at any position that is not in the guide surface 8a.
The second exemplary embodiment of the present invention will be described next. The second exemplary embodiment is configured by modifying the cutout hole 8b of the first exemplary embodiment. The same components as the first exemplary embodiment will be illustrated with the same numerals as the first exemplary embodiment or the illustration thereof will be omitted.
Conveyance Guide
A cassette feeder 102A, which is a sheet feeding apparatus, of the present exemplary embodiment includes the cassette 3 and a feeding unit 22. The feeding unit 22 includes a conveyance guide 80. The conveyance guide 80 is a guide member that is integrally provided with a frame 22A of the feeding unit 22 and guides the sheet P to the separation nip N. As illustrated in
More specifically, the cutout portion 8c is a cutout each side of which is about 20 mm to 30 mm long. The cutout portion 8c exposes the first end portion 6f, which is the downstream end portion, of the retard roller 6. With this configuration, the space for holding the retard roller 6 is secured and the user can hold the retard roller 6 by, for example, nipping the outer periphery portion 6d of the retard roller 6 exposed by the cutout portion 8c and the locking claw 6b with the thumb and the index finger of the right hand.
In addition, the retard roller can be replaced easily with the configuration above, even in the case where, for example, there is not much difference between the outer diameters of the retard roller 6 and the torque limiter 10 and thus it is difficult to push out the retard roller 6 by pushing the second end portion 6e as in the first exemplary embodiment. Moreover, since the cutout portion 8c is provided in a position that is not in the guide surface 8a, the cutout portion 8c does not affect the conveyance of the sheet and does not degrade the performance of sheet conveyance.
Although the cutout portion 8c of the present exemplary embodiment is defined in a shape one side of which is 20 mm to 30 mm long such that the thumb passes therethrough, the shape or the size of the cutout portion 8c is not limited to this example. That is, the shape and the size of the cutout portion 8c may be arbitrarily set as long as the cutout portion 8c is wide enough to allow the thumb to pass therethrough, and secures a sufficient space to push out the retard roller 6.
Alternatively, the cutout hole 8b of the first exemplary embodiment and the cutout portion 8c of the second exemplary embodiment may be both defined in the conveyance guide 8 or 80. This also facilitates replacement of the retard roller 6.
Moreover, although the retard roller 6 is detached in the drawing-out direction of the cassette 3 in the first and second exemplary embodiments, the detachment direction is not limited to this. For example, the detachment direction of the retard roller 6 and the drawing-out direction of the cassette 3 may cross.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-172809, filed Sep. 2, 2015, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-172809 | Sep 2015 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6741815 | Fujita et al. | May 2004 | B1 |
| 7597311 | Kawata et al. | Oct 2009 | B2 |
| 7681874 | Kusumi | Mar 2010 | B2 |
| 7922167 | Kajiyama | Apr 2011 | B2 |
| 8047539 | Fujita | Nov 2011 | B2 |
| 8177216 | Watase | May 2012 | B2 |
| 8186674 | Fujita | May 2012 | B2 |
| 8695965 | Shin | Apr 2014 | B2 |
| 8864123 | Kamiyama et al. | Oct 2014 | B2 |
| 9624057 | Itabashi | Apr 2017 | B2 |
| 20100111583 | Fujita | May 2010 | A1 |
| 20150097334 | Sekiguchi | Apr 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| H09-240852 | Sep 1997 | JP |
| 2004-299825 | Oct 2004 | JP |
| Entry |
|---|
| Japanese Office Action issued in corresponding Japanese Application No. 2015-172809 dated Jul. 18, 2017. |
| Number | Date | Country | |
|---|---|---|---|
| 20170060066 A1 | Mar 2017 | US |
