The present invention relates to a sheet feeding apparatus for picking up and feeding sheets one by one from a plurality of stacked sheets.
In a recording apparatus including a sheet feeding apparatus, examples of a type of the sheet feeding apparatus may include a type in which a sheet is fed in a horizontal state wherein sheets are substantially horizontally stacked and held at a lower portion of a main assembly of the recording apparatus, a type in which a sheet is fed in an inclined state wherein sheets are stacked and held at an inclined rear portion of the recording apparatus, and a type in which a sheet is fed in the horizontal state and/or in the inclined state. The type in which the sheet is fed in the horizontal state is a so-called U-turn sheet feeding type wherein a sheet is fed in a reverse sheet feeding manner and is suitable for feeding of thin paper such as plain paper. The type in which the sheet is fed in the inclined state can reduce a feeding load exerted on the sheet during recording, thus being suitable for a recording apparatus for printing a photographic-quality image.
A sheet feeding means provided to the sheet feeding apparatus may employ a rotatable roller method in which a shaft is fixed and a swing arm method in which a sheet feeding roller is attached to an arm which is swingable about a fixed shaft. Further, a separation means for the sheet feeding apparatus may employ various methods such as a bank separation method utilizing a resistance at a surface contactable with a leading end of a sheet, a friction plate separation method utilizing a frictional force of a separating pad, and a retarding separation method utilizing a separating roller provided with a torque limiter.
With respect to these separation methods, when a wide range of sheets from the thin paper such as the plain paper to thick paper such as glossy paper for photoprinting are separated, a higher separation reliability is ensured in the order of the retarding separation method, the friction plate separation method, and the bank separation method. However, this order is reversed in terms of cost. For this reason, in a sheet feeding mechanism used for feeding principally the thin paper such as the plain paper, the bank separation method is employed in many cases. Further, in these cases, as the sheet feeding means, a swing arm type sheet feeding means which does not requires a press-contact plate and a cam mechanism and can be constituted relatively easily is frequently employed.
The swing arm type sheet feeding means may ordinarily employ a constitution as described in Japanese Laid-Open Patent Application (JP-A) No. 2001-151358.
The swing arm type sheet feeding means is a so-called pendulum sheet feeding roller provided to one end of a swing arm supported by a driving shaft at the other end. For this reason, in order to feed a sheet in a straight line with no oblique movement during the sheet feeding, perpendicularity of a rotation shaft of the sheet feeding roller with respect to a sheet feeding direction is an important factor. For example, when the perpendicularity of the rotation shaft of the sheet feeding roller with respect to the sheet feeding direction is deviated, the sheet is fed while causing the oblique movement. As a result, inconvenience such as lateral deviation of a leading end margin and a recording result inclined with respect to the sheet can be caused to occur. When only one of right and left sides of the sheet feeding roller contacts the surface of the sheet, the sheet is obliquely fed, so that the lateral deviation of the leading end margin and the recording result inclined with respect to the sheet can be caused to occur in a subsequent printing step after the feeding step. In order to obviate these inconveniences, the conventional constitution has been required to improve parts accuracy. Further, the conventional constitution has also been required to keep the perpendicularity of the rotation shaft of the sheet feeding roller with respect to the sheet feeding direction during parts adjustment and assembly and parts alignment.
A principal object of the present invention is to provide a sheet feeding apparatus capable of causing a sheet feeding roller to press-contact a sheet laterally uniformly to realize a stable sheet feeding operation while preventing an occurrence of oblique movement of the sheet.
Another object of the present invention is to provide a recording apparatus using the sheet feeding apparatus.
According to an aspect of the present invention, there is provided a sheet feeding apparatus comprising:
a sheet stacking portion for stacking a sheet;
a sheet feeding roller for feeding the sheet stacked on the sheet stacking portion;
first and second arms for rotatably supporting said sheet feeding roller; and
a supporting portion for swingably supporting the first and second arms,
wherein the first and second arms are integrally movable with respect to a motion about the supporting portion and are independently movable with respect to a motion, at the supporting portion, about an axis normal to the sheet stacked on the sheet stacking portion.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Hereinbelow, embodiments of the present invention will be described more specifically with reference to the drawings. In the drawings, identical reference numerals or symbols represent identical or corresponding portions.
In this embodiment, a swing arm type sheet feeding means 15 for feeding sheets by driving a sheet feeding roller 20 shaft-supported by a swing arm 22 is used. The swing arm type sheet feeding means 15 is provided with the swing arm 22 rotatably supported by a supporting portion constituted by supporting shafts 20a and 20b provided to a sheet feeding base 20. This swing arm 22 is constituted by a right arm 22a as a first roller supporting member and a left arm 22b as a second roller supporting member in combination. The sheet feeding roller 21 is rotatably supported by the right arm 22a and the left arm 22b. Further, to the right arm 22a, a driving force transmitting means such as idler gears 28 and the like for transmitting a driving force to the sheet feeding roller 21 is provided.
The right arm 22a is rotatably engaged with and supported by the supporting shaft 20a provided to the sheet feeding base 20, and the left arm 22b is rotatably engaged with and supported by the supporting shaft 20b provided to the sheet feeding base 20. That is, the supporting shafts 20a and 20b constitute the supporting portion for swingably supporting the right arm 22a and the left arm 22b. In the neighborhood of an end of the sheet stacking portion 25, a separating means for separating an uppermost (top) sheet from sheets fed by the sheet feeding roller 21 is provided. In this embodiment, the separating means employs a bank separation type which is advantageous in terms of cost and includes a leading end reference portion 23 constituted by a bank-like sheet. The bank separation type is principally suitable for thin paper such as plain paper.
The sheet feeding apparatus includes the sheet stacking portion and a sheet feeding/separating portion and ordinarily further includes a conveying (feeding) path for sending sheets to the conveying roller. First, the sheet stacking portion 25 will be described. The sheet stacking portion 25 includes a sheet stacking surface 25b for substantially horizontally holding a plurality of sheets with a recording surface as a downward surface and the leading end reference surface 23 for regulating a leading end position of the stacked sheets. The leading end reference portion 23 includes a bank formed as an inclined surface with ribs or the like and constitutes the separating means together with the sheet feeding roller 21. The sheets stacked on the sheet stacking surface 25b are horizontally stacked substantially in parallel with a horizontal surface of the recording apparatus, so that the sheets are urged downwardly by gravitation. Leading ends of the stacked (set) sheets are held in a state in which the leading ends are caused to abut against the leading end reference portion 23.
In this embodiment, in order to reduce a resistance load exerted on the sheets during a sheet feeding operation, the leading end reference portion 23 is constituted by a plurality of ribs extending in a sheet feeding direction and a separating surface is constituted by upper surfaces of the respective ribs. Further, it is also possible to employ a constitution in which a part of the ribs is caused to have a shape including projections and recesses with respect to the sheet feeding direction, so that a predetermined separation resistance is stably generated to smoothly separate the uppermost sheet from second and subsequent sheets. As shown in
Next, a constitution of the sheet feeding/separating portion will be described. The sheet feeding roller 21 is provided with a sheet feeding roller gear 21a at an end thereof. The swing arm 22 is constituted by the right arm 22a and the left arm 22b rotatable about the same rotation axis (shaft) in combination. Between a hook portion 20c of the sheet feeding base 20 and a hook portion 22k of the right arm 22a, an urging spring 26 is stretched. This urging spring 26 generates a moment, with respect to a predetermined direction, about a rotation center of the swing arm 22 in correspondence with the rotation of the swing arm 22 by vertical movement of the sheet feeding roller 21 caused depending on a change in amount of the stacked sheets P. By providing such an urging spring 26, it is possible to add a further moment in addition to a self-weight moment thereby to ensure a sheet feeding force when an amount of the stacked sheets is large. On the other hand, when the sheet feeding roller 21 is lowered to the sheet stacking surface 25b or a position close to the sheet stacking surface 256, by generating a moment with respect to a direction in which the self-weight moment is cancelled, it is possible to easily set even a small amount of sheets on the sheet stacking surface 25b without causing buckling or the like.
A driving shaft 27 is provided with an output gear portion 27a at one end portion thereof and an input gear portion 27b, at the other end portion thereof, for transmitting a driving force from an unshown driving source to the driving shaft 27. The driving shaft 27 is coaxially disposed with the rotation shafts 20a and 20b of the swing arm 22 and transmits the driving force from the co-axial output gear portion 27a to the sheet feeding roller gear 21a through two idler gears 28. The output gear portion 27a of the driving shaft 27 is supported by being rotatably engaged with a projection shaft 20d formed at an end of the supporting shaft 20a provided to the sheet feeding base 20. The driving shaft 27 is rotatably supported in a shaft-supporting hole 20e provided in the sheet feeding base 20 in the neighborhood of the input gear portion 27b as shown in
In the neighborhood of the end portion of the sheet stacking portion 25, a separating means 17 functioning as the leading end reference portion 23 for holding the leading ends of the stacked sheets is provided. The separating means 17 is constituted, as shown in
The separated uppermost sheet is fed through a U-turn reverse feeding path 29 shown in
Thereafter, the sheet is conveyed to the recording portion or reading portion 50 by rotation of the conveying roller 31. At a position downstream from the recording portion 50 with respect to the sheet feeding direction, the sheet discharge roller 33 synchronously driven with the conveying roller 31 and the spur 34 pressed against the sheet discharge roller 33 are disposed. With respect to the sheet conveyed through the recording portion or reading portion 50 via the nip between the conveying roller 31 and the pinch roller 32 and the nip between the sheet discharge roller 33 and the spur 34, image recording or image reading is effected. The image recording is effected by an unshown recording head driven on the basis of image information. The reading of an image formed on an original (the sheet) is effected by a reading operation of the original (sheet) by using a contact image sensor. The sheet subjected to the image recording or the image reading is discharged to the outside of the main assembly of the sheet feeding apparatus by the sheet discharge roller 33 and the spur 34.
Next, a constraint relationship between the right arm 22a and the left arm 22b in an assembly state in the swing arm type sheet feeding means 15 will be described. To the right arm 22a, a shaft-supporting hole 22h for rotatably supporting the sheet feeding roller 21 and a shaft-supporting hole 22e rotatably engaged with the supporting shaft 20a of the sheet feeding base 20 are provided. Further, to the right arm 22a, supporting shafts 22m and 22n for rotatably supporting the two idler gears 28 are provided. The right arm 22a is further provided with a boss 22c as a projection shaft. The left arm 22b is provided with an elongated hole 22d slidably engageable with the boss 22c when the left arm 22b is combined with the right arm 22a to constitute the swing arm type sheet feeding means 15.
At three positions at an inner surface of the right arm 22a, temporary assembling hooks 22j protruded toward the left arm 22b are provided. On the other hand, to the left arm 22b, engaging portions 22p constituted by recesses or openings engageable with the temporary assembling hooks 22j, respectively, are provided. In this embodiment, the temporary assembling hooks 22j and the engaging portions 22p are respectively provided at upper two positions and a lower one position (three positions in total) for each of the right arm 22a and the left arm 22b. These three temporary assembling hooks 22j and three engaging portions 22p prevent internally assembled parts from dropping off when the right arm 22a and the left arm 22b are assembled to constitute the swing arm type sheet feeding means 15.
To the left arm 22b, a shaft-supporting hole 22g for rotatably supporting the sheet feeding roller 21 and a shaft-supporting hole 22f for being rotatably engaged with the supporting shaft 20b of the sheet feeding base 20 are provided. The elongated hole 22d provided to the left arm 22b has a direction of a line connecting the shaft-supporting hole 22f with the shaft-supporting hole 22g as a longitudinal direction and has a widthwise direction in which the elongated hole 22d has a width larger than an outer diameter of the boss (protruded shaft) 22c of the right arm 22a by engaging play.
When the left arm 22b is assembled to the right arm 22a shaft-supporting the sheet feeding roller and the idler gears, the sheet feeding roller 21 is rotatably supported by the shaft-supporting hole 22g of the left arm 22b and the shaft-supporting hole 22h of the right arm 22a. At the same time, the boss 22c of the right arm 22a is slidably engaged with the elongated hole 22d of the left arm 22b. In the assembled state, the right arm 22a and the left arm 22b are held in an assembly state such that the three temporary assembling hooks 22j are engaged with the corresponding engaging portions 22p so as not to be mutually deviated or moved apart from each other. That is, in the assembled state of the right arm 22a and the left arm 22b, motions of the right and left arms 22a and 22b are constrained only by the boss 22c and the elongated hole 22c in addition to the temporary assembling hooks 22j. In such a state, between the right arm 22a and the left arm 22b, a large degree of freedom (latitude) is provided with respect to a direction of a line connecting the shaft-supporting holes 22f and 22g (or the shaft-supporting holes 22e and 22h). At the same time, with respect to each of rotational directions of the right and left arms, a degree of freedom corresponding to engaging play of each of the shaft-supporting holes about the boss 22c is provided.
Next, with reference to
The swing arm type sheet feeding means 15 has no means for connecting the right and left arms in X-axis direction (left-right direction) shown in
On the other hand, as for a degree of freedom about the supporting portion constituted by the supporting shafts shown in
That is, in the swing arm type sheet feeding means 15 in this embodiment, with respect to the rotational direction about X-axis shown in
Next, an attitude of the swing arm type sheet feeding means 15 and a sheet movement direction during the sheet feeding operation in the sheet feeding apparatus according to this embodiment will be described. Referring to
As a result, with respect to the right arm 22a, by the component force F1, moment M1=F1×L1 acts. At the same time, with respect to the left arm 22b, by the component force F2, moment M2=F2×L2 acts. In this embodiment, the shaft-supporting portions for the right and left arms are constituted so that each of the moment M1 and the moment M2 acts clockwise as indicated by the arrow therefor. For this reason, on each of the right arm 22a and the left arm 22b, a clockwise force indicated by the arrow is exerted. Incidentally, in the swing arm type sheet feeding means 15, as described above, with respect to the clockwise direction indicated by the arrow shown in
As the result of the clockwise rotation of the swing arm type sheet feeding means in the small amount, the sheet feeding roller 21 is finally moved substantially parallel from a free position in a direction indicated by an arrow R2. That is, in this embodiment, the sheet feeding roller 21 is subjected to the feeding resistive force F from the sheet P after the sheet feeding operation is started, so that the sheet feeding roller 21 is moved substantially parallel from a free position before the sheet feeding operation. By this substantially parallel movement of the sheet feeding roller 21, the sheet P is forcedly moved toward the sheet feeding reference surface and moved in a straight line along the sheet feeding reference surface. By employing such a constitution, it is possible to move an edge portion of the sheet P along the sheet feeding reference surface with reliability. For this reason, it is possible to prevent oblique movement of the sheet P during the sheet feeding operation to realize a stable sheet feeding operation.
A press-contact force exerted from the sheet feeding roller 21 on the sheet P when the sheet P is fed by the swing arm type sheet feeding means 15 in this embodiment will be described. The press-contact force acting on the sheet P during the sheet feeding operation is generated by transmitting a driving force from the output gear portion 27a of the driving shaft 27 to the idler gears 28 attached to the right arm 22a and the sheet feeding roller gear 21a provided at an end of the sheet feeding roller 21. More specifically, the press-contact force exerted from the sheet feeding roller 21 on the sheet P is generated by a force acting on the idler gears 28 and the sheet feeding roller gear 21a to press the right arm 22a against the sheet P. The thus generated force with respect to the press-contact direction is transmitted to the left arm 22b via a constraint portion constituted by the boss 22c and the elongated hole 22d.
As described above, with respect to the direction about X-axis with the supporting shafts 20a and 20b as the rotation center (the direction indicated by the double-pointed arrow T shown in
By employing the above described constitution, it is possible to cause the press-contact force to act on the sheet feeding roller 21 substantially uniformly with respect to the left-right direction. As a result, it is possible to prevent the oblique movement of the sheet during the sheet feeding operation to realize the stable sheet feeding operation. Further, the sheet feeding roller can contact the stacked sheets with a proper press-contact force. At the same time, it is also possible to maintain perpendicularity of the sheet feeding roller with respect to the sheet feeding direction. As a result, it is possible to suppress deviation of the sheet with respect to a movement direction of the sheet.
Incidentally, the recording portion 50 in the recording apparatus using the sheet feeding apparatus according to the present invention can employ various recording methods. As the recording apparatus using the sheet feeding apparatus of the present invention, for example, in addition to an ink jet recording apparatus for effecting recording by ejecting ink from ejection outlets of a recording head onto a sheet, it is possible to employ the following recording apparatuses. For example, it is possible to adopt recording apparatuses of various types such as a laser beam type, a thermal transfer type, a heat-sensitive type, and a wire dot type. Further, the recording portion may be of any type of a serial type for effecting recording with a recording head mounted on a reciprocating carriage and a line type for effecting recording with a recording head extended in a widthwise direction of a recording medium only by performing subscanning (feeding) of the recording medium. Further, a recording apparatus or an image forming apparatus which use the sheet feeding apparatus of the present invention may be a single apparatus or a multi-function equipment or system constituted by integrating the single apparatus with another apparatus or a plurality of equipment. The present invention is similarly applicable to these apparatuses (systems).
According to the present invention, it is possible to provide a sheet feeding apparatus capable of realizing a stable sheet feeding operation such that the sheet feeding roller can be caused to press-contact the sheet uniformly with respect to the left-right direction of the sheet to prevent oblique movement of the sheet.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 187920/2006 filed Jul. 7, 2006, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2006-187920 | Jul 2006 | JP | national |