The present application is based on, and claims priority from, Japanese Application No. JP2014-265315 filed Dec. 26, 2014, the disclosure of which is hereby incorporated by reference herein in its entirety.
1. Field of the Invention
The present invention relates to a sheet feeding apparatus, and in particular, relates to a configuration for aligning sheets stacked on a stack tray.
2. Description of Related Arts
Traditionally, there has been known a sheet feeding apparatus that feeds a sheet to an image forming portion of an image forming apparatus such as a copying machine and a printer. In such a sheet feeding apparatus, a sheet on a stack tray is drawn by a drawing roller, and the drawn sheet is separated one by one at a separating portion that includes a sheet feeding roller and a separating member and is fed to the image forming portion of the image forming apparatus. Thus, an image is formed on a sheet at the image forming portion.
There have been known a sheet feeding apparatus including a sheet feeding cassette capable of storing about a hundred sheets, a sheet feeding apparatus including a storage chamber capable of storing a number of sheets such as several thousand sheets, and the like. Further, a sheet feeding apparatus includes a feeding roller that feeds a sheet as being contacted to an uppermost face of sheets and a separating mechanism that separates the fed sheet one by one. Here, a sheet stacked on a sheet feeding cassette or in a storage chamber is fed by the feeding roller and separated by the separating mechanism one by one, and then, the sheet is fed to the image forming portion.
In some sheet cassettes or storage chambers of sheet feeding apparatuses, a movable regulating plate is arranged to align sheets before the sheets are fed. The movable regulating plate is arranged at one end side in a sheet width direction, while a fixed regulating plate serving as a positional reference in the sheet width direction is arranged at the other end side in the sheet width direction. The movable regulating plate is elastically supported by a spring and the spring causes the movable regulating plate to urge an end part of stacked sheets in the width direction with a predetermined urging force. The sheets are moved toward the fixed regulating plate by the urging force of the movable regulating plate and aligned with the other end part of the sheets being pressed toward the fixed regulating plate. Further, the movable regulating plate, in cooperation with the fixed regulating plate, guides an end part in the width direction of the sheets fed by the feeding roller to prevent sheet skewing from occurring.
Here, when the urging force of the movable regulating plate is too large, sheets are bent and feeding malfunction is caused. When the urging force thereof is too small, sheet skewing is caused. Accordingly, the urging force of the movable regulating plate is set based on experiments and the like to have an appropriate constant value that prevent a problem from occurring with general regular paper.
Recently, it has been desired that sheets for a sheet feeding apparatus are to be diversified in kinds. With a traditional structure to apply a constant urging force to the movable regulating plate, there arise a problem of feeding malfunction due to sheet bending depending on basis weight of stacked sheets when stacked sheets are reduced in quantity, and a problem of feeding malfunction due to sheet skewing. Since thick paper having large sheet basis weight is hard and heavy, large urging force is required to be aligned. However, since thin paper having small sheet basis weight is soft, sheets are bent when the urging force is enlarged. Consequently, there arises a problem that sheets cannot be aligned.
According to a sheet feeding apparatus including a pressing member that presses and regulates one end in the width direction of sheets stacked on a stack tray, an urging member that urges the pressing member, and an urging force changing mechanism that changes an urging force of the urging member in accordance with a sheet thickness, sheets can be reliably aligned in the width direction and fed in an appropriate posture to prevent sheet feeding malfunction.
The image forming apparatus 1 includes two sheet feeding cassettes 6a, 6b capable of storing about a hundred sheets. Here, a sheet is taken from any one of the two sheet feeding cassettes 6a, 6b and the sheet feeding apparatus 4, image data transferred from the document reading apparatus 2 is printed on the taken sheet, and the sheet is discharged to the sheet stacking apparatus 5 by a sheet discharging roller pair 10.
The image forming apparatus 1 performs electrostatic printing. The image forming apparatus 1 includes a beam transmitting unit 12 that forms an electrostatic latent image on a photoconductive drum 11, a developing unit 13 that transfers toner ink on the electrostatic latent image, and a transferring charger 14. The ink image formed on the photoconductive drum 11 is transferred on a sheet by the transferring charger 14. The image on the sheet is heated and fixed by a fixing roller 15 that is arranged at the downstream side thereof. Then, the sheet is conveyed to the sheet stacking apparatus 5.
The sheet feeding apparatus 4 includes a storing portion (storage chamber) 30 capable of storing about three thousands of sheets having a larger capacity than capacities of the sheet feeding cassettes 6a, 6b and supplies sheets one by one to the image forming apparatus 1 in accordance with a sheet feeding command from the image forming apparatus 1.
The document reading apparatus 2 is provided with a first platen 16 and a second platen 17 that are formed of clear glass arranged horizontally in parallel at an upper part of the document reading apparatus 2. The first platen 16 is used for reading a manually-set document and is formed to have dimensions being matched to a usable maximum-sized document. The second platen 17 is used for reading a document that is moved at a predetermined velocity.
First and second reading carriages 18, 19 and a photoelectric conversion device including a collecting lens 20 and a photoelectric conversion element (CCD) 21 are arranged in the document reading apparatus 2. The first and second reading carriages 18, 19 are driven by an unillustrated carriage motor to be reciprocated in a sub-scanning direction below the first platen 16. The first reading carriage 18 includes a lamp that emits light toward a document and a mirror that reflects light reflected from the document. The second reading carriage 19 includes two mirrors that guide the light from the first reading carriage 18 to the collecting lens 20 and the photoelectric conversion element 21. A document set on the first platen 16 is read by being irradiated with light while the first and second reading carriages 18, 19 are moved and photoelectrically-converting the reflected light from the document with the photoelectric conversion element 21. Image data of the document read by the photoelectric conversion element 21 is transferred as an image signal to the beam transmitting unit 12 of the image forming apparatus 1.
In the document feeding apparatus 3, a document conveying mechanism 24 causes a document set on a document tray 22 to pass through the second platen 17 and to be discharged to a document discharge tray 23. When a document passing on the second platen 17 caused by the document feeding apparatus 3 is to be read, the first and second reading carriages 18, 19 read the passing document while staying below the second platen 17.
As illustrated in
The stack tray 32 is a board-shaped plate on which sheets are stored in the storage chamber 30. An opening elongated in the vertical direction is formed at each side portions 36a, 36b of a frame body 36. Support portions 4a, 4b, 4c, 4d protruded sideward respectively through the openings of both of the side portions 36a, 36b of the frame body 36 are arranged at both sides in the sheet width direction of the stack tray 32. The support portions 4a, 4b, 4c, 4d are supported by the lifting-lowering mechanism that is arranged at outer faces of the side portions 36a, 36b of the frame body 36, so that the stacked sheets are lifted and lowered by driving of the lifting-lowering mechanism approximately in the horizontal state.
As illustrated in
The sheet feeding mechanism 31 includes a feeding roller 40 that feeds a sheet as being contacted to an uppermost face of stacked sheets, a separating device that separates the fed sheet one by one, and a conveying roller pair 43 that conveys the sheet separated by the separating device to the image forming apparatus 1. The separating device includes a sheet feeding roller 41 and a separating roller 42 that prevents feeding of sheets subsequent to the first sheet as being pressure-contacted to the sheet feeding roller 41.
The sheet feeding roller 41 is drive-connected to a sheet feeding motor M1 via a plurality of gears or a timing belt, so that a sheet is fed with rotation of the sheet feeding roller 41 driven by the sheet feeding motor M1. Here, a bracket 44 of the feeding roller 40 is rotatably supported by a shaft of the sheet feeding roller 41. The shaft of the sheet feeding roller 41 is drive-connected to the shaft of the feeding roller 40 via a plurality of gears. Thus, driving of the sheet feeding motor M1 is transmitted to the feed roller 40 via the shaft of the sheet feeding roller 41.
The separating roller 42 is provided with an unillustrated torque limiter at a rotational shaft thereof. According to the above, when two or more sheets are overlapped and nipped at a pressure-contact portion of the sheet feeding roller 41 and the separating roller 42, driving is stopped to prevent the second and subsequent sheets from being fed. When a plurality of sheets are overlapped and fed to the nip portion of the sheet feeding roller 41 and the separating roller 42, a drive force of the sheet feeding roller 41 is transmitted to the uppermost sheet and sliding occurs against the second and subsequent sheets to separate the first sheet from the second and subsequent sheets. Here, it is also possible to use a separating pad instead of the separating roller 42.
The conveying roller pair 43 includes a driving roller that is drive-connected to a conveying motor M2 and a driven roller that is rotated as being driven by the driving roller. Owing to rotation of the driving roller of the conveying roller pair 43 caused by driving of the conveying motor M2, a sheet is supplied from the sheet feeding apparatus 4 to the image forming apparatus 1.
As illustrated in
Further, the first regulating plate 33 is provided with a first movable regulating mechanism 48 and a second movable regulating mechanism 49 that press end parts of sheets stacked on the stack tray 32.
As illustrated in
As illustrated in
Further, a second cutout portion 47 is formed at the first regulating plate 33 at a position being different from the first cutout portion 46. The second cutout portion 47 is formed at a position corresponding to an upper part of the stacked sheets in the vicinity of the upstream in the sheet feeding direction of the first cutout portion 46 to which the first movable regulating mechanism 48 is attached. The second movable regulating mechanism 49 that includes a second plate spring 57a and a third plate spring 57b as a second urging member and a second pressing member 58 as a second pressing device is arranged at the second cutout portion 47. The second movable regulating mechanism 49 has a structure being similar to the first movable regulating mechanism 48. As illustrated in
Here, the second movable regulating mechanism 49 presses an end part of sheets under operation similar to the first movable regulating mechanism 48 as illustrated in
Further, there is arranged an urging force changing mechanism 70 that changes urging forces of the first and second pressing members 51, 58 by switching elastic forces (reaction forces under elastic deformation) of the first and second plate springs 50, 57a in accordance with a sheet thickness.
As illustrated in
A first convex piece 73 is arranged at the disc-shaped portion 71a of the urging force changing member 71 and a second convex piece 74 is arranged at the protruded portion 71b thereof. The first convex piece 73 is protruded toward the first plate spring 50. Rotation of the urging force changing member 71 causes the first convex piece 73 to be moved to either a separation position being apart from the first plate spring 50 in the rotation direction or a regulation position overlapping to the first pressing member 51 of the first plate spring 50 at a rear face opposite to the face to which the first pressing member 51 is attached. Similarly, the second convex piece 74 is protruded toward the second plate spring 57a. Rotation of the urging force changing member 71 causes the second convex piece 74 to be moved to either a separation position being apart from the second plate spring 57a in the rotation direction or a regulation position overlapping to the second pressing member 58 of the second plate spring 57a at the rear face opposite to the face to which the second pressing member 58 is attached. Here, the first convex piece 73 and the second convex piece 74 are arranged at the disc-shaped portion 71a and the protruded portion 71b respectively, so as to be moved concurrently to either the separation positions or the regulation positions.
The urging force changing member 71 is rotated by driving of the drive motor M4, so that the first and second convex pieces 73, 74 are moved respectively to either the separation positions or the regulation positions. Then, elastic forces of the first and second plate springs 50, 57a are changed by the action described below.
The action of the first and second convex pieces 73, 74 will be described based on
When the first and second convex pieces 73, 74 are located at the separation positions, the first and second plate springs 50, 57a are bent having the swaged positions as fulcrums respectively to provide a predetermined reaction force (urging force). On the other hand, when the first and second convex pieces 73, 74 are located at the regulation positions as illustrated in
In the present embodiment, there is provided a detecting mechanism 76 that detects arrival of the first and second convex pieces 73, 74 at the separation positions and the regulation positions. The detecting mechanism 76 includes a detection flag FG that is attached to the rotational shaft 72 and a photosensor SE including a light emitting portion and a light receiving portion. The detection flag FG and the photosensor SE are set so that the separation position is detected when an optical path from the light emitting portion to the light receiving portion of the photosensor SE is completely blocked by the detection flag FG and the regulation position is detected when the optical path from the light emitting portion to the light receiving portion of the photosensor SE are completely opened.
Next, switching operation to switch the urging force will be described based on a flowchart of
Thus, in accordance with the sheet thickness information obtained from the image forming apparatus 1, the first and second convex pieces 73, 74 of the urging force changing member 71 are moved to either the separation positions being apart from the first and second plate springs 50, 57a or the regulation positions being at the rear face of the first and second plate springs 50, 57a. Accordingly, it is possible, with a simple structure, to easily change the urging force to press a sheet end part. Since the first and second convex pieces 73, 74 are moved to the separation positions when the sheet thickness is small to lessen the urging force of the first and second plate springs 50, 57a, the problem that sheets cannot be aligned due to deflection of the sheets can be prevented from occurring. Further, since the first and second convex pieces 73, 74 are moved to the regulation positions when the sheet thickness is large to enlarge the urging force of the first and second plate springs 50, 57a, the problem that sheets cannot be aligned due to shortage of the urging force to the sheets can be prevented from occurring.
In the abovementioned embodiment, the urging force changing mechanism 70 is configured to rotate the urging force changing member 71 using the drive motor M4 to move the first and second convex pieces 73, 74 to either the separation positions or the regulation positions. However, it is also possible that the urging force changing member 71 is rotated using an operational lever 79 to move the first and second convex pieces 73, 74 to either the separation positions or the regulation positions.
An urging force changing mechanism using the operational lever 79 will be specifically described as a modified example of the abovementioned embodiment.
In this modified example, the urging force of the first and second plate springs 50, 57a is changed owing to that an operator operates an operational lever 79.
As illustrated in
According to such a configuration, when an operator pinches and moves the operational lever 79 that is protruded outward from the front cover 39, the urging force changing member 71 is rotated about the rotational shaft 72 via the operational member 78. Accordingly, as illustrated in
The tailing end regulating plate 35 is movably arranged at a slide groove that is formed at a bottom part of the frame body 36 to regulate a tailing end of sheets stacked on the stack tray 32 as being moved in accordance with a sheet size.
The abovementioned embodiment includes the first movable regulating mechanism 48 and the second movable regulating mechanism 49. However, it is also possible to include only one movable regulating mechanism.
According to the abovementioned embodiment, the movable regulating mechanisms 48, 49 are arranged to perform sheet aligning as pressing sheets located at an upper area among sheets stacked on the stack tray 32. Further, the urging force changing mechanism 70 is arranged to change the urging force of the movable regulating mechanisms 48, 49 for pressing sheet end parts. Since pressing forces of the pressing members 51, 58 are changed by changing the urging forces, sheets can be pressed with an appropriate urging force corresponding to various kinds of sheets. Accordingly, the sheets can be fed in an appropriate posture and sheet feeding malfunction can be prevented.
Here, the urging force changing mechanism 70 switches the elastic forces of the plate springs 50, 57a of the movable regulating mechanisms 48, 49 in accordance with a thickness or basis weight of sheets to switch the urging forces of the pressing members 51, 58. Accordingly, even when sheets having a different thickness or different basis weight are stacked, the sheets can be reliably aligned on the stack tray 32, and further, the sheets can be fed in an appropriate posture. Therefore, sheet feeding malfunction can be prevented.
Further, distances from the fulcrums to the load points of the plate springs 50, 57a are changed by changing fulcrum positions of the plate springs 50, 57a by the convex pieces 73, 74 to switch the elastic forces of the plate springs 50, 57a, the urging force of the movable regulating mechanisms 48, 49 can be easily switched with a simple structure.
Number | Date | Country | Kind |
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2014-265315 | Dec 2014 | JP | national |
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Number | Date | Country | |
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