Patent Application
20160264368
This application is based on and claims the benefit of priority from Japanese Patent application No. 2015-050334 filed on Mar. 13, 2015, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a sheet feeding device provided in an apparatus main body and an image forming apparatus including the sheet feeding device.
An image forming apparatus includes a sheet feeding cartridge for storing paper (sheet). In order to secure proper conveying of the sheet, the sheet feeding cartridge is located in a predetermined position in a state that the sheet feeding cartridge is installed in the apparatus main body.
The sheet feeding cartridge is drawn into a predetermined position of the apparatus main body (installed part) by a drawing device to be positioned. The drawing device includes a plate spring and an engaging part provided in a rear part of the installed part, and an engaged part provided in a rear part of the sheet feeding cartridge. The engaging part is engaged with the engaged part when the sheet feeding cartridge is installed in the installed part, and then, the sheet feeding cartridge is positioned.
Additionally, the sheet feeding cartridge includes two engagement holes engaging with two positioning pins provided in a slide rail. The sheet feeding cartridge is accurately positioned to the slide rail by fitting each positioning pin into each engagement hole. For the purpose of smooth fitting of each positioning pin, the shape and dimension of the two engagement holes are set in detail.
In the sheet feeding cartridge, the engaged part has come into slidingly contact with the engaging part whenever the sheet feeding cartridge is drawn out and pushed in. For example, in a case where a displaced engaged part is engaged with the engaging part, a large sliding load is generated in the engaging part and the engaged part. From this reason, in a manner in which the engaged part is engaged with the engaging part, it has been difficult to move a heavy sheet feeding cartridge fully filled with sheets to a normal position. That is, there has been a problem that the favorable positioning accuracy of the sheet feeding cartridge cannot be secured.
Further, in the sheet feeding cartridge, it is necessary to form the shape and the dimension of each engagement hole into which each positioning pin is inserted as designed. From this reason, in the sheet feeding cartridge, there has been a problem that higher accuracy for processing of each engagement hole is demanded, thereby increasing in manufacturing cost. Furthermore, the sheet feeding cartridge has not been capable of being attached to a slide rail unless each engagement hole is accurately positioned to each positioning pin. That is, workability of attachment of the sheet feeding cartridge to the slide rail has been worsened.
In accordance with an embodiment of the present disclosure, a sheet feeding device includes a sheet feeding cartridge, a pair of fixed rails, a pair of movable rails and a pressing part. The sheet feeding cartridge is configured to have a pair of side plates extending in the taking-out and taking-in directions, to be formed so as to store a sheet, and to be taken-out and taken-in with respect to an installed part provided in an apparatus main body. The pair of fixed rails are extended in taking-out and taking-in directions of the sheet feeding cartridge in the installed part. The pair of movable rails support the sheet feeding cartridge and are provided to move in the taking-out and taking-in directions along the pair of fixed rails. The pressing part is provided in one side plate of the pair of side plates of the sheet feeding cartridge or one movable rail of the pair of movable rails facing to the one side plate. In a case where the pressing part is provided in the one side plate of the sheet feeding cartridge, the pressing part applies biasing force to the one movable rail in a direction orthogonal to the taking-out and taking-in directions, and thereby, makes another side plate facing to the one side plate in the sheet feeding cartridge to come into pressure contact with another movable rail facing to the one movable rail. In a case where the pressing part is provided in the one movable rail, the pressing part applies biasing force to the one side plate of the sheet feeding cartridge in a direction orthogonal to the taking-out and taking-in directions, and thereby, makes the other side plate of the sheet feeding cartridge to come into pressure contact with the other movable rail.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes the sheet feeding device described above.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description.
In the following, with reference to the attached drawings, suitable embodiments of the present disclosure will be described. In addition, hereinafter, it will be described so that the front side of the printer 1 is positioned at the front side of
With reference to
As shown in
Although the details will be described later, the two sheet feeding devices 3 and 4 are respectively configured to include sheet feeding cartridges 30 and 31 (cassettes). Inside of each of the sheet feeding cartridges 30 and 31, pieces of sheet S (a bundle of laminated sheets S) are stored. As shown in
As shown in
Further, the color printer 1 includes two sheet feeders 10 and 11, an image forming part 12, a fixing device 13 inside the apparatus main body 2. The two sheet feeders 10 and 11 are provided at an upstream side of the conveyance path 6 so as to correspond to each of the sheet feeding cartridges 30 and 31. The image forming part 12 is provided in an intermediate part of the conveyance path 6. The fixing device 13 is provided at a downstream side of the conveyance path 6.
The two sheet feeders 10 and 11 include a plurality of rollers and others feeding sheets S stored in the two sheet feeding cartridges 30 and 31 one by one to the conveyance path 6.
The image forming part 12 is configured to include four toner containers 15, an intermediate transferring belt 16, four drum units 17 and an optical scanning device 18. The four toner containers 15 are arranged in parallel in left and right directions at the lower side of the ejected sheet tray 5. The intermediate transferring belt 16 is travelably provided in a void arrow direction at the lower side of each toner container 15. The four drum units 17 are arranged in parallel in the left and right directions at the lower side of the intermediate transferring belt 16. The light scanning device 18 is provided at the lower side of each drum unit 17.
The four toner containers 15 contain four-color (yellow, magenta, cyan, black) toners (developers).
The four drum units 17 are provided so as to correspond with respective colors of the toners. Each drum unit 17 is configured to include a photosensitive drum 20, a charging device 21, a development device 22, a primary transfer roller 23 and a cleaning device 24. At the right side of the intermediate transferring belt 16, a secondary transfer roller 25 forming a secondary transfer nip part 25a is placed.
The sheet S fed by either of the two sheet feeding cartridges 30 and 31 is conveyed through the conveyance path 6 and is passed through the secondary transfer nip part 25a. The full color toner image primary-transferred onto the intermediate transferring belt 16 by the primary transfer roller 23 is secondary-transferred to the sheet S by the secondary transfer roller 25 to which a secondary transfer bias is applied. The fixing device 13 fixes the toner image onto the sheet S. The sheet S after fixing process is ejected onto the ejected sheet tray 5. Each cleaning device 24 removes the toner remaining on the surface of each photosensitive drum 20 after transferring.
Next, with reference to
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The cartridge main body 32 is formed in a roughly rectangular box-like shape whose upper face is opened. Inside of the cartridge main body 32, (a bundle of) the sheets S are stored. On the front face of the cartridge main body 32, a gripper 32a is provided so as to be gripped by a user when taking-out/taking-in the sheet feeding cartridge 30 with respect to the installed part 2a. The cartridge main body 32 of the sheet feeding cartridge 30 has a pair of side plates (left side plate 32L and right side plate) extending in taking-out and taking-in directions.
The lift plate 33 is located on a bottom plate 32B of the cartridge main body 32. In the left end part of the lift plate 33, a pair of front and rear plate rotation axes 33a are provided. The lift plate 33 is supported by the cartridge main body 32 so as to rotate around each plate rotation axis 33a in the upward and downward directions. The lift plate 33 is pushed up by a lifting mechanism 33b (see
The pair of front and rear first cursors 34 are respectively formed in a roughly rectangular shape elongated in the left and right directions, and are provided on the bottom plate 32B of the cartridge main body 32. The pair of front and rear first cursors 34 are arranged so as to face to each other across the lift plate 33, and are connected to an interlocking mechanism (not shown), such as a rack and pinion mechanism. The pair of front and rear first cursors 34 is slid symmetrically in the front and rear directions to align (bundle of) the sheets S placed on the lift plate 33 with respect to respective widths in the front and rear directions.
The second cursor 35 is formed in a roughly L-shape in a front view, and is provided on the bottom plate 32B of the cartridge main body 32. The second cursor 35 is slid in the left and right directions to align (bundle of) the sheets S placed on the lift plate 33 with respect to respective widths in the left and right directions.
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The intermediate rail 42 is made of a plate metal and are formed in an approximately same length as the fixed rail 41. The intermediate rail 42 has a pair of intermediate bent parts 42b extending from both of upper and lower end parts of an intermediate base plates 42a to one side (left side), and is formed in a roughly C-shape in a sectional view. The intermediate rail 42 is placed inside the fixed rail 41 in a posture that each intermediate bent part 42b is oriented to a left side. On opposing surfaces (inner surfaces) of the pair of upper and lower intermediate bent parts 42b, intermediate curved gaps 42c extending in the forward and backward directions are respectively recessed. Each intermediate curved gap 42c has a curvature corresponding to the curvature of each of balls 44b of the first retainer 44 described later.
The movable rail 43 is made of a plate metal and is formed in an approximately same length as the fixed rail 41. The movable rail 43 has a pair of movable bent parts 43b extending from both of upper and lower end parts of movable base plate 43a to another side (right side), and is formed in a roughly C-shape in a sectional view. The movable rail 43 is placed inside of the intermediate rail 42 in a posture that the movable bent part 43b is oriented to a right side. Although the details are described later, the movable base plate 43a of the right side movable rail 43 comes into contact with the right side face of the sheet feeding cartridge 30 (cartridge main body 32). On the outer faces of a pair of upper and lower movable bent parts 43b, movable curved gaps 43c extending in the forward and backward directions are respectively recessed. Each movable curved gap 43c has a curvature corresponding to the curvature of each of the balls 44b of the first retainer 44.
The first retainer 44 has a first frame 44a and a plurality of balls 44b. The first frame 44a retains the plurality of balls 44b rolling along the intermediate rail 42 and the movable rail 43.
The first frame 44a is made of a plate metal and is formed in an approximately half-length of the intermediate rail 42. The first frame 44a has a pair of first bent parts 44d extending from both upper and lower end parts of the first base plate 44c to one side (left side). The first base plate 44c is formed in a roughly C-shape in a sectional view, and is placed between the intermediate base plate 42a and the movable base plate 43a. The pair of upper and lower first bent parts 44d are formed in a roughly L-shape symmetrically in the upward and downward directions in a sectional view. The pair of upper and lower first bent parts 44d are respectively placed between the intermediate bent parts 42b and the movable bent parts 43b.
The plurality of balls 44b are arranged in each first bent part 44d in parallel in the forward and backward directions. Each ball 44b penetrate each first bent part 44d in the upward and downward directions, and is supported so as to rotate around a rotation axis (not shown) extending in the left and right directions. Each ball 44b is rollably fitted between the intermediate curved gap 42c of the intermediate rail 42 and the movable curved gap 43c of the movable rail 43.
The pair of upper and lower second retainers 45 respectively have second frames 45a and a plurality of balls 45b. Each second frame 45a is made of a synthetic resin and is formed in an approximately half-length of the fixed rail 41. Each second frame 45a is formed in a roughly rectangular plate in a plan view. The plurality of balls 45b are provided in each second frame 45a in parallel in the forward and backward directions. Each ball 45b penetrates each second retainer 45 in the upward and downward directions, and is supported so as to rotate around a rotation axis (not shown) extending in the left and right directions. Each ball 45b is rollably fitted between the fixed curved gap 41c of the fixed rail 41 and the outer face of the intermediate bent part 42b of the intermediate rail 42.
Rotation of each ball 44b of the first retainer 44 allows the movable rail 43 to smoothly slide with respect to the slide intermediate rail 42. Similarly, rotation of each ball 45b of each second retainer 45 allows the intermediate rail 42 to smoothly slide with respect to the fixed rail 41. In addition, in a front end part of the fixed rail 41, an intermediate front end stopper (not shown) restricting the maximum drawing-out amount of the intermediate rail 42 is formed. In a rear end part of the fixed rail 41, an intermediate rear end stopper (not shown) defining the maximum pushing-in position of the intermediate rail 42 is formed. In addition, in a front end part of the intermediate rail 42, a movable front end stopper (not shown) restricting the maximum drawing-out amount of the movable rail 43 is formed. In a rear end part of the intermediate rail 42, a movable rear end stopper (not shown) defining the maximum pushing-in position of the movable rail 43 is formed.
As shown in
In the stay member 46, a guide member 49 is protruded in the vicinity of the other side (right side) movable rail 43. Specifically, as shown in
The guide member 49 has a bearing 49a and a tapered part 49b, and is formed in a roughly disc-like shape. The bearing 49a is formed in a cylindrical shape, and is rotatably supported to the small diameter part 46a. The tapered part 49b is fixedly installed on the circumferential face of the bearing 49a, and is formed in an annular shape in a side view. The tapered part 49b has a tapered face 49c tapering toward the right side movable rail 43.
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The contacting member 51 is formed in a roughly conical shape, and has a tapered face 51a tapering toward the left side movable rail 43. On a right end face (bottom face of a cone) of the contacting member 51, a spring engaging boss 51b is protruded. The contacting member 51 is placed inside the guide cylinder part 38 of the left side plate 32L of the cartridge main body 32. The contacting member 51 is slid along the inner circumferential face of the guide cylinder part 38 in the left and right directions.
The coil spring 52 is bridged between the inner plate 322 of the left side plate 32L and the contacting member 51. A right end part of the coil spring 52 is fixed to the spring bracket boss 39 of the left side plate 32L, and a left end part of the coil spring 52 is fixed to the spring engaging boss 51b of the contacting member 51. The coil spring 52 biases the contacting member 51 toward the left direction. In addition, instead of the coil spring 52, for example, a rubber or the like that is subject to elastic deformation may be used as a biasing member.
Next, attachment of the sheet feeding cartridge 30 to the frame body 48 will be described. In addition, each intermediate rail 42 and each movable rail 43 are assumed to be drawn out to respective maximum charging positions.
First, an operator places the sheet feeding cartridge 30 above the frame body 48, and makes the sheet feeding cartridge 30 to be entered between the pair of left and right movable rails 43 from the upper side in a state that the pair of the movable rails 43 are drawn out. The operator makes the stay member 46 and each supporting pin 47 to be fitted into the front side recessed part 36F and each rear side recessed part 36R of the sheet feeding cartridge 30 (refer to
When the stay member 46 is fitted into the front side recessed part 36F of the sheet feeding cartridge 30, the fitting part 37 of the sheet feeding cartridge 30 comes into contact with the tapered face 49c of the guide member 49. The fitting part 37 is slid on the tapered face 49c to be fitted between the right side movable rail 43 (movable base plate 43a) and the guide member 49 (refer to
Further, when the sheet feeding cartridge 30 is entered between the pair of movable rails 43 from the upper side, the tapered face 51a of the contacting member 51 of each pressing part 50 comes into contact with the left side movable rail 43 (exactly, a corner portion between the movable base plate 43a and the upper side movable bent part 43b) (refer to
Further, the sheet feeding cartridge 30 is placed between the pair of left and right movable rails 43 from the upper side, and is placed on the stay member 46 and each supporting pin 47. In such a state, each pressing part 50 applies biasing force to one side movable rail 43 of the pair of side movable rails 43 facing to one side plate (left side plate 32L) of the pair of side plates in the cartridge main body 32, i.e. the left side movable rail 43 (movable base plate 43a) (refer to a two-dot chain line arrows in
According to the sheet feeding device 3 of the present embodiment as described above, the sheet feeding cartridge 30 is pressed by each pressing part 50 to come into closely contact with the right side (other side) movable rail 43, and is accurately positioned along the right side movable rail 43. Further, the sheet feeding cartridge 30 is movably supported by the frame body 48 in a state positioned with reference to the right side movable rail 43. Therefore, the position of the sheet feeding cartridge 30 does not vary whenever the sheet feeding cartridge 30 is taken out and taken in. That is, accuracy of the positioning of the sheet feeding cartridge 30 to the installed part 2a can be improved. Further, each pressing part 50 only needs to have a function of pushing the sheet feeding cartridge 30 into the right side movable rail 43, for example, a function of biasing the sheet feeding cartridge 30, and is not required to have high accuracy for manufacturing and processing of each pressing part 50. Thereby, it is possible to simplify the structure of each pressing part 50 and to reduce manufacturing cost of each pressing part 50.
Further, according to the sheet feeding device 3 of the present embodiment, the biasing force applied by the coil spring 52 (refer to two-dot chain line arrows in
In addition, the sheet feeding device 4 whose detailed description has been omitted also achieves actions and effects similar to the sheet feeding device 3.
In addition, although the sheet feeding device 3 of the present embodiment includes two pressing parts 50, the pressing parts 50 may be provided in number of more than two. Further, for example, if the front part of the sheet feeding cartridge 30 is positioned by fitting the fitting part 37 between the right side movable rail 43 and the guide member 49, the front side pressing part 50 may be omitted. In this case, one pressing part 50 may only be provided at the rear side of the sheet feeding cartridge 30.
In addition, the sheet feeding device 3 of the present embodiment is positioned by making the sheet feeding cartridge 30 to come into closely contact with the right side movable rail 43, but the present disclosure is not limited to this. The sheet feeding cartridge 30 may be positioned with reference to a state coming into closely contact with the left side movable rail 43 (movable base plate 43a). For example, each pressing part 50 may be provided at the right side of the cartridge main body 32, and the guide member 49 may be provided at the left side of the stay member 46.
In addition, in the sheet feeding device 3 of the present embodiment, each pressing part 50 is provided in the sheet feeding cartridge 30, but the present disclosure is not limited to this. For example, each pressing part 50 may be also provided in either one of the pair of left and right movable rails 43. That is, each pressing part only needs to be provided in the sheet feeding cartridge 30 or one of the movable rails 43. For example, the pressing part 50 may be provided one movable rail 43 (left side movable rail 43) of the pair of movable rails 43 facing to one side plate (left side plate 32L) of the pair of side plates in the cartridge main body 32, that is, the contacting member 51 and the coil spring 52 may be provided in the left side movable rail 43. Then, the pressing part 50 may apply the biasing force to the sheet feeding cartridge 30, and then, may make the contacting member 51 to come into pressure contact with the left side plate 32L of the cartridge main body 32 and make the sheet feeding cartridge 30 to come into pressure contact with the other movable rail 43 (right side movable rail 43) facing to the one movable rail 43 (left side movable rail 43). In this case, the tapered face 51a of the contacting member 51 is oriented to a side of the cartridge main body 32.
In addition, although the sheet feeding device 3 of the present embodiment includes one stay member 46, the stay member 46 may be provided in number of two or more. In this case, the guide member 49 also may be provided preferably in a plural number in accordance with the number of the stay member 46. In addition, the guide member 49 is rotatably supported by the stay member 46, but not limited to this, and the guide member 49 may be fixed to the stay member 46.
In the present embodiment, a case where the configuration of the present disclosure is applied to the color printer 1 has been described. Meanwhile, in the other different embodiments, the configuration of the disclosure may be applied to another image forming apparatus, such as a monochrome printer, a facsimile or a copying machine.
Further, the above-description of the embodiments was described about one example of the sheet feeding device and the image forming apparatus including this according to the present disclosure. However, the technical scope of the present disclosure is not limited to the embodiments. Components in the embodiment described above can be appropriately exchanged with existing components, and various variations including combinations with other existing components are possible. The description of the embodiment described above does not limit the content of the disclosure described in the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-050334 | Mar 2015 | JP | national |
