This application is based on and claims the benefit of priority from Japanese Patent Application No. 2023-126327 filed on Aug. 2, 2023, the contents of which are hereby incorporated by reference.
The present disclosure relates to a sheet feeding device including a sheet storage cassette with a cassette base in which sheet-like recording media are stacked and stored. The present disclosure also relates to an image forming apparatus including the sheet feeding device.
In the image forming apparatus such as a copying machine, a printer, or a facsimile machine, the sheet storage cassette in which sheets (paper) of various sizes can be stacked as appropriate is provided in a manner that can be inserted into and removed from a main body of the image forming apparatus.
The sheet storage cassette is set into a cassette housing section in the main body of the image forming apparatus in a manner that can be inserted into and drawn out of the cassette housing section through intermediation of slide rails each including an outer rail that is provided on a side where the main body of the image forming apparatus is present, and an inner rail that is provided on a side where the sheet storage cassette is present.
In many cases, the sheet storage cassette is molded from a resin, and hence has a problem that a bottom portion of the cassette is warped by a load of the paper onto the bottom portion of the cassette to cause side surfaces of the cassette to sag inward. If the side surfaces of the cassette sag inward, positional accuracy between the sheet storage cassette and the slide rails decreases to make it impossible to reliably position the sheet storage cassette that has been inserted in the main body of the image forming apparatus. Thus, there is a risk of occurrence of skews of the paper and paper-feed failures such as a misfeed. In recent years, in order that large-size paper of sizes exceeding the A3 size is handled, the sheet storage cassette itself is being enlarged. Thus, the paper that can be stored in the sheet storage cassette has become heavier, and the sag of the side surfaces of the cassette has become more conspicuous.
According to an aspect of the present disclosure, there is provided a sheet feeding device including: a cassette housing section; a sheet storage cassette; and a sheet feeding unit. The sheet storage cassette includes a cassette base which is configured to store recording media that have a sheet form, and can be inserted into and removed from the cassette housing section. The sheet feeding unit is provided in the cassette housing section, and is configured to feed the recording media to be stored in the sheet storage cassette. A pair of fixed-side rails that are made of metal and are attached to the cassette housing section. The cassette base is made of a resin. A pair of inner rails that are coupled to the pair of fixed-side rails so that the pair of inner rails are slidable are formed integrally with side surfaces of the cassette base.
In the following, an embodiment of the present disclosure is described with reference to the drawings.
In
The paper feeding unit 117a includes a pick-up roller 29a, a feed roller 30a, and a retard roller 31a that is held in press-contact with the feed roller 30a, the rollers being provided to correspond to the paper feeding cassette 1a. The paper feeding unit 117b includes a pick-up roller 29b, a feed roller 30b, and a retard roller 31b that is held in press-contact with the feed roller 30b, the rollers being provided to correspond to the paper feeding cassette 1b.
A manual paper-feeding section 102 is provided to an outside of an upper side of a right-hand side surface of the image forming apparatus 100. Paper that is different in size and thickness from that in the cassette housing section 101, and paper that is fed one by one, such as overhead transparencies, envelopes, postcards, and invoices, are set on the manual paper-feeding section 102.
A paper conveying section 103 is arranged in the image forming apparatus 100. The paper conveying section 103 is located on the right relative to the cassette housing section 101, that is, on a downstream side in the paper feeding direction relative to the cassette housing section 101, and is located on the left relative to the manual paper-feeding section 102, that is, on a downstream side in the paper feeding direction relative to the manual paper-feeding section 102. The paper P that has been fed out of the cassette housing section 101 is conveyed vertically upward along the side surface of the main body of the image forming apparatus 100 by the paper conveying section 103. The paper P that has been fed out of the manual paper-feeding section 102 is horizontally conveyed.
On a top surface of the image forming apparatus 100, an auto document feeder 104 for conveying originals is arranged, and an image reading section 105 is arranged under the auto document feeder 104. At a time of copying a plurality of originals, these originals are stacked in the auto document feeder 104. In the auto document feeder 104, the originals are separated and fed out one by one, and then their image data is read by the image reading section 105.
An image forming section 106 and a transfer section 107 are arranged on a downstream side in the paper conveying direction relative to the paper conveying section 103, that is, under the image reading section 105. In the image forming section 106, electrostatic latent images of images of the originals are formed on the basis of the image data read by the image reading section 105, and these electrostatic latent images are developed into toner images. Meanwhile, in synchronization with timings when the toner images are formed in the image forming section 106, the paper P is conveyed from the cassette housing section 101 to the transfer section 107 via the paper conveying section 103. The toner images formed in the image forming section 106 are transferred onto the paper P in the transfer section 107.
A fixing section 108 is arranged on a downstream side relative to the transfer section 107. The paper P on which the toner images have been transferred in the transfer section 107 is conveyed to the fixing section 108, and passes through a nip portion formed of a fixing roller pair including a heating roller and a pressure roller. With this, the toner images on the paper P are fixed to be permanent images. The paper P that has been discharged from the fixing section 108 is discharged onto a paper discharge tray 111 provided on an outside of a left-hand side surface of the image forming apparatus 100.
Next, details of a configuration of the paper feeding cassette 1a that can be inserted into and removed from the image forming apparatus 100 are described.
The paper feeding cassette 1a is housed in the cassette housing section 101 of the image forming apparatus 100 illustrated in
An inner rail 41 is provided on an outside of each of a pair of side surfaces 10b of the cassette base 10, the side surfaces 10b being parallel to the insertion direction and the removal direction (directions of the arrows A-A′). The inner rail 41 is made of a resin, and is formed integrally with the cassette base 10. The inner rail 41 is formed at a position that is closer to a lower end portion of the side surface 10b (bottom surface of the cassette base 10) than to an upper end portion of the side surface 10b (opening of the cassette base 10) in upper-and-lower directions of the side surface 10b.
The inner rail 41 is engaged with a middle rail 43 (refer to
In the cassette base 10, there are provided a paper stacking plate (not shown) on which the paper P is stacked, a pair of width regulating cursors 11a that perform positioning in a width direction of the paper P to be stacked on the paper stacking plate, and a trailing-edge cursor 11b that come to positions in accordance with sizes of the paper P and align trailing edges of the paper P stacked on the paper stacking plate.
The paper P is fed out in the direction of the arrow B toward the paper conveying section 103 (refer to
A retard contact-and-separation lever 60 is provided below each of the pick-up rollers 29a and 29b. When the paper feeding cassettes 1a and 1b are set into the cassette housing section 101, the retard contact-and-separation levers 60 are pressed to allow the retard rollers 31a and 31b (refer to
Outer rails 42 are fixed to the side-surface frame 100a. The outer rails 42 each include a main-body portion 42a that has an elongated flat-plate form, and a pair of bent edges 42b that are formed by bending both side edges extending in a longitudinal direction of the main-body portion 42a, and has a substantially C-shape in cross section taken in a direction orthogonal to the longitudinal direction. The middle rail 43 (refer to
The inner rail 41 includes a main-body portion 41a that has an elongated flat-plate form and extends in the insertion direction and the removal direction of the paper feeding cassette 1a, and a pair of guide ribs 41b that protrude outward extending along both side edges in a longitudinal direction of the main-body portion 41a. The inner rail 41 has a substantially C-shape in cross section taken in a direction orthogonal to the longitudinal direction, the substantially C-shape being an inverse of shapes of the outer rail 42 and the middle rail 43 (both illustrated in
In addition, a retaining member 50 (refer to
A plurality of (six in this embodiment) reinforcing ribs 41c that extend in a vertical direction between the guide ribs 41b are formed on a downstream side in the insertion direction relative to the retaining member 50 (right-hand side in
The end portion 41d of the inner rail 41, the end portion 41d being on the downstream side in the insertion direction, protrudes to a further downstream side in the insertion direction relative to a side surface 10c of the cassette base 10, the side surface 10c being on the downstream side in the insertion direction. With this, at the time of inserting the paper feeding cassette 1a into the cassette housing section 101, the end portion 41d of the inner rail 41 is easily positioned relative to the middle rail 43 (refer to
As illustrated in
A first ball bearing 51 in which a plurality of balls are held to be rollable at a predetermined interval along the longitudinal direction is arranged on an inner side relative to the pair of bent edges 42b of the outer rail 42. The first ball bearing 51 faces outer side surfaces of the pair of bent edges 43b of the middle rail 43. The balls of the first ball bearing 51 roll between the bent edges 42b and the bent edges 43b. With this, the middle rail 43 is held to be slidable relative to the outer rail 42.
A second ball bearing 52 in which a plurality of balls are held to be rollable at a predetermined interval along the longitudinal direction is arranged on an inner side relative to the pair of bent edges 43b of the middle rail 43. The second ball bearing 52 faces outer side surfaces of the pair of guide ribs 41b of the inner rail 41. The balls of the second ball bearing 52 roll between the bent edges 43b and the guide ribs 41b. With this, the inner rail 41 is held to be slidable relative to the middle rail 43.
When the paper feeding cassette 1a is inserted into the cassette housing section 101, the inner rail 41 is inserted into the outer rail 42. Under a state in which the paper feeding cassette 1a has been inserted up to a predetermined position (paper feed position) in the cassette housing section 101, the inner rail 41 is completely housed in the middle rail 43, and the middle rail 43 is completely housed in the outer rail 42.
When the paper feeding cassette 1a is inserted up to the paper feed position, a pressing rib (not shown) provided to the side surface 10b of the cassette base 10 presses the retard contact-and-separation lever 60 (refer to
At a time of replenishing the paper P to the paper feeding cassette 1a, the paper feeding cassette 1a is drawn out of the cassette housing section 101. Under a state in which the paper feeding cassette 1a has been drawn out of the cassette housing section 101 up to a predetermined position (paper replenishment position), the inner rail 41 is completely drawn out of the middle rail 43, and the middle rail 43 is completely drawn out of the outer rail 42.
At this time, the retaining member 50 (refer to
Meanwhile, at a time of removing the paper feeding unit 117a in the cassette housing section 101 for maintenance, and at a time of executing a jam clearing process in the cassette housing section 101, the paper feeding cassette 1a is maximally drawn out. In this state, the retaining member 50 and the middle rail 43 are disengaged from each other, and the inner rail 41 is drawn out of the middle rail 43. In this way, the paper feeding cassette 1a is removed.
In the configuration of this embodiment, the inner rail 41 is formed integrally with the side surface 10b of the cassette base 10. With this, strength of the side surface 10b is enhanced, and hence inward sag of the side surface 10b is suppressed. Thus, even without use of reinforcing members, the strength of the side surface 10b can be secured, and positioning accuracy of the side surface 10b is enhanced. In addition, a positional relationship between the paper P to be stored in the cassette base 10 and the paper feeding unit 117a on the side where the cassette housing section 101 is present is stabilized. Thus, occurrence of paper-feed failures can be suppressed.
Further, positional accuracy of the pressing rib that is formed on the side surface 10b is also enhanced. Thus, when the paper feeding cassette 1a is inserted up to the paper feed position, the retard contact-and-separation lever 60 can be reliably pressed by the pressing rib.
Still further, the outer rail 42 and the middle rail 43 that are arranged on the side where the cassette housing section 101 is present are made of a metal. The outer rail 42 and the middle rail 43 are provided respectively with the first ball bearing 51 and the second ball bearing 52. With this, the outer rail 42 and the middle rail 43, and the middle rail 43 and the inner rail 41 smoothly slide. Thus, operations of inserting and drawing out the paper feeding cassette 1a can be more smoothly performed than in a configuration in which the resin guide ribs formed on a side where the paper feeding cassette 1a is present and a resin guide rail formed on the side where the cassette housing section 101 is present are engaged with and slid relative to each other.
Still further, on a downstream side in the insertion direction relative to the inner rail 41, more specifically, on the downstream side in the insertion direction relative to the retaining member 50, the reinforcing ribs 41c that extend in the vertical direction are formed between the guide ribs 41b. Thus, the strength of the inner rail 41 can be secured. With this, at the time of replenishing the paper P to the cassette base 10 with the paper feeding cassette 1a maximally drawn out, the inner rail 41 can be prevented from being deformed or damaged.
Yet further, the end portion 41d of the inner rail 41, the end portion 41d being on the downstream side in the insertion direction, is protruded to the further downstream side in the insertion direction relative to the side surface 10c of the cassette base 10, the side surface 10c being on the downstream side in the insertion direction. With this, the end portion 41d of the inner rail 41 and the middle rail 43 are easily positioned relative to each other.
Yet further, the pair of inclined portions 45 are formed at the end portion 41d of the inner rail 41, the end portion 41d being on the downstream side in the insertion direction. With this, the end portion 41d of the inner rail 41 can be easily inserted between the bent edges 43b of the middle rail 43. Thus, the paper feeding cassette 1a can be easily set into the cassette housing section 101.
Note that, the present disclosure is not limited to the embodiment described hereinabove, and may be variously modified within the gist of the present disclosure. For example, the inner rail 41 need not necessarily be formed at the position close to a bottom surface of the side surface 10b as in the embodiment described hereinabove, and the inner rail 41 may be formed at another position on the side surface 10b. Further, the reinforcing ribs 41c that are formed in the inner rail 41 may be an at least one reinforcing rib 41c as long as the strength of the inner rail 41 can be secured.
Still further, the slide rail to be used need not necessarily be constituted by the inner rail 41, the outer rail 42, and the middle rail 43 to extend and retract in three stages as in the embodiment described hereinabove, and may be constituted only by the outer rail 42 and the inner rail 41 to extend and retract in two stages.
The present disclosure is applicable to a sheet storage cassette having a cassette base in which sheet-like recording media are stacked and stored. By application of the present disclosure, strength of side surfaces of the cassette can be enhanced with a simple configuration. As a result, it is possible to provide a sheet feeding device that is capable of reliably positioning the sheet storage cassette relative to a cassette housing section, and to provide an image forming apparatus including the sheet feeding device.
Number | Date | Country | Kind |
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2023-126327 | Aug 2023 | JP | national |