This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2013-223163 filed on Oct. 28, 2013, the entire contents of which are incorporated herein by reference.
The technology of the present disclosure relates to a sheet feeding device and an image forming apparatus provided with the sheet feeding device.
In the related art, a sheet feeding device mounted to an image forming apparatus is known as a sheet feeding device for feeding a sheet. The sheet feeding device includes a sheet feeding cassette removably mounted to an apparatus body of an image forming apparatus, a pickup roller disposed in the apparatus body, a sheet feeding roller and a retard roller. Sheets are accommodated within the sheet feeding cassette. As the pickup roller is rotated, a sheet is fed in a sheet conveyance direction.
The sheet fed by the pickup roller is carried into a sheet feeding nip formed by the sheet feeding roller and the retard roller. By the rotation of the sheet feeding roller, the sheet is further conveyed toward the downstream side in the sheet conveyance direction.
In the image forming apparatus of this kind, a sheet conveyance path is often formed to extend along the mounting direction of the sheet feeding cassette within the apparatus body. In the image forming apparatus, a sheet scattering prevention member capable of protruding into and retracting from the sheet conveyance path is provided in order to prevent a sheet from scattering during the mounting process of the sheet feeding cassette and entering the sheet feeding nip.
A sheet feeding device according to one aspect of the present disclosure includes an apparatus body, a sheet feeding cassette, a sheet conveyance path, a sheet feeding roller, a retard roller, a lock mechanism and a separator. The sheet feeding cassette is capable of being mounted to and removed from the apparatus body along a specified mounting direction and is provided with a sheet accommodating portion within which a sheet is accommodated. The sheet conveyance path is disposed in the apparatus body. The sheet accommodated within the sheet accommodating portion is conveyed through the sheet conveyance path in a sheet conveyance direction extending along the mounting direction. The sheet feeding roller is disposed at an inlet side of the sheet conveyance path so as to face the sheet accommodating portion. The sheet feeding roller is rotationally driven to convey the sheet in the sheet conveyance direction. The retard roller is disposed so as to face the sheet feeding roller. The retard roller makes contact with the sheet feeding roller to form a sheet feeding nip, through which the sheet passes, between the sheet feeding roller and the retard roller. The lock mechanism is disposed in the sheet feeding cassette and the apparatus body. The lock mechanism locks drawing-out of the sheet feeding cassette from the apparatus body or releases the lock. The separator moves the retard roller away from the sheet feeding roller prior to or simultaneously with the lock being released by the lock mechanism.
Embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings.
The image forming apparatus 1 includes a body housing 10 (an apparatus body) having a substantially rectangular parallelepiped housing structure, an image forming unit 30 accommodated within the body housing 10, a fixing unit 40, a toner container 80 and a sheet feeding unit 20.
A front cover 11 is provided at the front surface side of the body housing 10. A rear cover 12 is provided at the rear surface side of the body housing 10. As the front cover 11 is opened, the toner container 80 is exposed toward the front surface side. Thus, when a toner runs out, a user can take out the toner container 80 from the front surface side of the body housing 10. The rear cover 12 is a cover which is opened at the occurrence of sheet jam or during the maintenance. As the rear cover 12 is opened, the image forming unit 30 and the fixing unit 40 can be taken out from the rear surface side of the body housing 10. Different kinds of devices for implementing image formation are installed within an internal space 10S defined by the front cover 11, the rear cover 12 and a sheet discharge part 13. The body housing 10 includes a body bottom portion 10F. The body bottom portion 10F is a bottom portion of the body housing 10. At the upper side of the body bottom portion 10F, a sheet feeding cassette 110 to be described later is mounted to or removed from the body housing 10.
The image forming unit 30 performs an image forming process by which a toner image is formed on a sheet S sent from the sheet feeding unit 20. The image forming unit 30 includes a photosensitive drum 31, a charging device 32, an exposure device (not shown in
The photosensitive drum 31 includes a rotation shaft and a cylindrical surface rotating about the rotation shaft. An electrostatic latent image is formed on the cylindrical surface. A toner image corresponding to the electrostatic latent image is carried on the cylindrical surface.
The charging device 32, which uniformly charges the surface of the photosensitive drum 31, includes a charging roller that makes contact with the photosensitive drum 31.
The cleaning device 35 includes a cleaning blade not shown. The cleaning device 35 cleans the toner adhering to the circumferential surface of the photosensitive drum 31 after the transfer of the toner image and conveys the toner to a recovery device not shown.
The exposure device includes a laser light source and optical system elements such as a mirror, a lens and the like. The exposure device irradiates the light, which is modulated based on image data given from an external device such as a personal computer or the like, on the circumferential surface of the photosensitive drum 31, thereby forming an electrostatic latent image. The developing device 33 supplies a toner to the circumferential surface of the photosensitive drum 31 in order to develop the electrostatic latent image existing on the photosensitive drum 31 and to form a toner image.
The transfer roller 34 is a roller for transferring the toner image formed on the circumferential surface of the photosensitive drum 31 to a sheet. The transfer roller 34 makes contact with the cylindrical surface of the photosensitive drum 31, thereby forming a transfer nip. A transfer bias voltage having a polarity opposite to the polarity of the toner is applied to the transfer roller 34.
The fixing unit 40 performs a fixing process by which the transferred toner image is fixed onto the sheet. The fixing unit 40 includes a fixing roller 41 provided with a heating source therein, and a pressing roller 42 pressed against the fixing roller 41 and configured to form a fixing nip between the fixing roller 41 and the pressing roller 42. If the sheet S to which the toner image has been transferred passes through the fixing nip, the toner image is fixed onto the sheet S by the heating operation of the fixing roller 41 and the pressing operation of the pressing roller 42.
The toner container 80 retains a refilling toner to be refilled to the developing device 33. As a rotary member 84 is rotationally driven, the refilling toner retained within the toner container 80 is supplied from a toner outlet 821 formed on a lower surface of a front end of a tubular portion 82 into the developing device 33.
The sheet feeding unit 20 includes a sheet feeding cassette 110 that accommodates sheets S to be subjected to an image forming process. The sheet feeding cassette 110 includes a sheet accommodating portion 1105 for accommodating a bundle of sheets S, a lift plate 111 for lifting up the bundle of sheets S to feed each of the sheets, and so forth. The sheet S is carried into a below-mentioned main conveyance path 22F extending from the sheet feeding cassette 110 into the body housing 10. The sheet feeding cassette 110 will be described in detail later.
In order to convey the sheet S, a main conveyance path 22F (sheet conveyance path) and an inverting conveyance path 22B are provided within the body housing 10. The main conveyance path 22F extends from the sheet accommodating portion 1105 to a sheet discharge hole 14, which is formed to face the sheet discharge part 13 existing on the top surface of the body housing 10, via the image forming unit 30 and the fixing unit 40. The inverting conveyance path 22B is a conveyance path for, when double side printing is to be performed with respect to the sheet S, returning a one-side-printed sheet S to the upstream side of the image forming unit 30 in the main conveyance path 22F.
The main conveyance path 22F extends so as to pass through a transfer nip, which is formed by the photosensitive drum 31 and the transfer roller 34, from the lower side toward the upper side. A registration roller pair 23 is disposed in the main conveyance path 22F at the upstream side of the transfer nip. The sheet S is stopped in the registration roller pair 23 and is subjected to skew correction. Thereafter, the sheet S is sent to the transfer nip at a predetermined timing suitable for the image transfer. A plurality of conveyance rollers for conveying the sheet S is disposed at suitable locations of the main conveyance path 22F and the inverting conveyance path 22B. For example, a sheet discharge roller pair 24 is disposed near the sheet discharge hole 14.
The inverting conveyance path 22B is formed between the outer side surface of an inverting unit 25 and the inner surface of the rear cover 12 of the body housing 10. One of the transfer roller 34 and the registration roller pair 23 is mounted to the inner side surface of the inverting unit 25. The rear cover 12 and the inverting unit 25 can be swung about a body pivot portion 121 installed at the lower end thereof. In case where sheet jam occurs in the inverting conveyance path 22B, the rear cover 12 is opened. If sheet jam occurs in the main conveyance path 22F or when the unit of the photosensitive drum 31 and the developing device 33 are taken out to the outside, the inverting unit 25 is opened in addition to the rear cover 12.
<As for the Sheet Feeding Unit>
Next, the sheet feeding unit 20 (the sheet feeding device) according to an embodiment will be described in detail with reference to
The sheet feeding cassette 110 can be mounted to or removed from the body housing 10 (the apparatus body) along a specified mounting direction. In the present embodiment, the sheet feeding cassette 110 is mounted to the body housing 10 along a direction (mounting direction) indicated by an arrow DC in
The cassette front wall 110B defines the front side of the sheet feeding cassette 110. The cassette front wall 110B is disposed to become flush with the front cover 11 of the body housing 10. The cassette rear wall 110C defines the rear side of the sheet feeding cassette 110. In other words, the cassette rear wall 110C is a wall portion installed upright at the front end in the mounting direction in which the sheet feeding cassette 110 is mounted to the body housing 10. The cassette left wall 110D is a sidewall which intersects the cassette rear wall 110C at the left side of the sheet feeding cassette 110 and which extends along the mounting direction. The cassette right wall 110E is a sidewall which is disposed at the right side of the sheet feeding cassette 110 so as to extend along the mounting direction in parallel with the cassette left wall 110D.
The lift plate 111 is disposed at the side of the bottom portion of the sheet feeding cassette 110. The lift plate 111 is moved upward, thereby moving the sheet-conveyance-direction downstream end portion of the sheet S accommodated in the sheet accommodating portion 1105 toward the pickup roller 112. After the sheet feeding cassette 110 is mounted to the body housing 10, the lift plate 111 is moved up and down by an elevator unit not shown.
The guide wall unit 100 (see
The sheet feeding unit 20 includes a pickup roller 112, a sheet feeding roller 113 and a retard roller 117.
The pickup roller 112 (see
The sheet feeding roller 113 is disposed in the body housing 10 at the sheet-conveyance-direction downstream side of the pickup roller 112. The sheet feeding roller 113 is disposed at the entry side of the main conveyance path 22F so as to face the sheet accommodating portion 1105. The sheet feeding roller 113 is rotationally driven by a drive mechanism not shown, whereby the sheet S sent by the pickup roller 112 is further conveyed toward the downstream side in the sheet conveyance direction.
The retard roller 117 is disposed below the sheet feeding roller 113 so as to face the sheet feeding roller 113. The retard roller 117 forms a sheet feeding nip N (see
<As for the Lock Mechanism>
Referring to
The operating portion 52 is a lever which is disposed in the sheet feeding cassette 110 and which can be operated by a user. More specifically, referring to
The operation biasing spring 56S (see
Referring to
The locking portion 541 is disposed in the sheet feeding cassette 110 and is capable of engaging with the body recess portion 10G (the recess portion). More specifically, the sheet feeding cassette 110 includes a stopper 54 (a locking member). The stopper 54 is disposed on the cassette right wall 110E of the sheet feeding cassette 110. In
As shown in
The link portion 51 is an elongated plate-like member disposed so as to face the cassette right wall 110E of the sheet feeding cassette 110. The link portion 51 extends in the front-rear direction. The link portion 51 interconnects the operating portion 52 and the stopper 54. The link portion 51 is connected to a below-mentioned separator 50S. The link portion 51 is slidingly moved in the front-rear direction in conjunction with the operation of the operating portion 52. The link portion 51 includes a first link pivot 511, a second link pivot 512 and a stopper pushup portion 513 (a pushup member). The first link pivot 511 is a pivot portion disposed in the front end portion of the link portion 51. The first link pivot 511 rotatably supports the operating portion 52. The second link pivot 512 is a pivot portion disposed in the rear end portion of the link portion 51. The second link pivot 512 rotatably supports a below-mentioned rotation portion 53. The stopper pushup portion 513 is a projection protruding upward from the link portion 51 at the front side of the second link pivot 512. As shown in
The operating portion 52 is connected to the front end portion of the link portion 51. The operating portion 52 is a substantially C-like member opened downward. As shown in
Referring to
As described above, in the present embodiment, the drawing-out of the sheet feeding cassette 110 from the body housing 10 is locked by the engagement of the locking portion 541 and the body recess portion 10G. In conjunction with the operation of the operating portion 52, the link portion 51 moves the locking portion 541 away from the body recess portion 10G. Thus, the drawing-out of the sheet feeding cassette 110 is stably realized by the operation of the operating portion 52. At this time, the operating portion 52 is disposed adjacent to the grip portion 110B1 in the mounting direction. Therefore, the operation of the operating portion 52 and the drawing-out of the sheet feeding cassette 110 can be easily realized by the user.
<As for the Spacing Mechanism>
The sheet feeding unit 20 further includes a separator 50S (see
Referring to
A pair of holder shaft portions 100A2 is disposed in the left-right-direction opposite end portions of the front end of the guide surface central portion 100A1. The holder shaft portions 100A2 are shaft portions for rotatably pivoting the holder 60. The holder shaft portions 100A2 protrude outward in the left-right direction.
The holder bearing portions 61 are bearing portions disposed in the sidewall portions 60A of the holder 60. The holder bearing portions 61 are rotatably pivoted with respect to the body housing 10. That is to say, when the holder bearing portions 61 are externally fitted to the holder shaft portions 100A2 formed in the guide surface central portion 100A1 of the body housing 10, the holder 60 can rotate about the holder shaft portions 100A2.
The pressed portion 62 is a projection protruding downward from the right end portion of the outer wall 60B of the holder 60. The pressed portion 62 is disposed so as to face the cassette rear wall 110C of the sheet feeding cassette 110 across the entry space 100S. The pressed portion 62 can be pressed by the below-mentioned pressing portion 57.
The holder biasing spring 63 (see
The rotation portion 53 is connected to the link portion 51. Referring to
As shown in
The pressing portion 57 is a rod-shaped member extending leftward from the upper end portion of the rotation portion 53. In
Referring to
In the meantime, if a user of the image forming apparatus 1 wishes to draw out the sheet feeding cassette 110 from the body housing 10, the user operates (presses) the operating portion 52 frontward against the biasing force of the operation biasing spring 56S while gripping the grip portion 110B1. At this time, as described above, the link portion 51 is slidingly moved frontward through the first link pivot 511 (see an arrow D32 in
Particularly, in the present embodiment, the positions of the respective members and pivots are set such that, prior to or simultaneously with the locking portion 541 being moved away from the body recess portion 10G, the pressing portion 57 presses the pressed portion 62 and the retard roller 117 moves from the contact position to the spaced-apart position. As a result, even if a sheet S is sandwiched in the sheet feeding nip N, the pressing force applied to the sheet S in the sheet feeding nip N is removed prior to or simultaneously with the sheet feeding cassette 110 being drawn out from the body housing 10. In other words, when the sheet feeding cassette 110 is drawn out, the retard roller 117 does not press the sheet S against the sheet feeding roller 113. The sheet feeding cassette 110 is prevented from being drawn out in such a state that the sheet S is sandwiched in the sheet feeding nip N. Particularly, the sheet feeding nip N is opened when the sheet feeding cassette 110 is drawn out. Therefore, the sheet feeding cassette 110 is drawn out while the sheet S sandwiched in the sheet feeding nip N and the remaining sheets S accommodated within the sheet accommodating portion 1105 are brought into contact with each other by a static friction force. For that reason, the sheet S sandwiched in the sheet feeding nip N can be drawn out to the outside of the body housing 10 together with the sheet feeding cassette 110. Thus, the sheet S is prevented from remaining within the body housing 10. With the aforementioned configuration, the retard roller 117 can be moved from the contact position to the spaced-apart position by the rotation of the holder 60 about the holder bearing portions 61. The position change of the retard roller 117 is stably realized by the operation of the operating portion 52.
In order to make sure that the retard roller 117 is moved from the contact position to the spaced-apart position before the sheet feeding cassette 110 comes into a state in which the sheet feeding cassette 110 can be drawn out from the body housing 10, the operating force for operating the operating portion 52 may be set at two stages. That is to say, it may be possible to employ an embodiment in which the pressing portion 57 presses the pressed portion 62 with a small operating force of a first stage and in which the locking portion 541 is moved away from the body recess portion 10G by a large operating force of a second stage. To this end, another biasing spring larger in spring constant than the operation biasing spring 56S may be disposed in the sheet feeding cassette 110 together with the operation biasing spring 56S.
In the present embodiment, the pressing portion 57 of the separator 50S is disposed at the mounting-direction front end side of the sheet feeding cassette 110. The link portion 51 is disposed along the mounting direction of the sheet feeding cassette 110 so as to face the cassette right wall 110E. The operating portion 52 for moving the lock mechanism 50 and the pressing portion 57 is disposed at the mounting-direction rear end side of the sheet feeding cassette 110. Thus, the user's operating force for operating the front part of the sheet feeding cassette 110 can be transferred to the pressing portion 57 existing in the rear part of the sheet feeding cassette 110 through the use of the link portion 51 disposed along the cassette right wall 110E. In other words, by virtue of the link portion 51, the operating motion of the operating portion 52 existing at the mounting-direction rear end side of the sheet feeding cassette 110 can be converted to the pressing motion of the pressing portion 57 existing at the mounting-direction front end side.
Referring to
As shown in
On the other hand, when the sheet feeding cassette 1102 begins to be drawn out frontward from the state shown in
However, according to the aforementioned configuration, when the sheet feeding cassette 1102 begins to be drawn out, the retard roller 117Z makes contact with the sheet feeding roller 113Z. For that reason, the sheet A (not shown) nipped between the retard roller 117Z and the sheet feeding roller 113Z cannot follow the sheet feeding cassette 1102 and stays within the apparatus body. On the other hand, in the present embodiment, when the sheet feeding cassette 110 is drawn out, the sheet feeding nip N (see
In the present embodiment, the sheet feeding unit 20 includes a contact rib 101 (a contact portion).
The contact rib 101 is a rib member that protrudes from the lower end portion of the guide surface central portion 100A1. The contact rib 101 is disposed so as to face the circumferential surface of the retard roller 117. The contact rib 101 is formed of a film member.
In a state in which the retard roller 117 is disposed in the contact position (see
When the retard roller 117 is moved from the contact position to the spaced-apart position, the holder 60 is rotated about the holder bearing portions 61 (
While the sheet feeding unit 20 according to the present embodiment and the image forming apparatus 1 provided with the sheet feeding unit 20 have been described above, the technology of the present disclosure is not limited thereto. For example, the technology of the present disclosure can take the following modified embodiments.
(1) In the aforementioned embodiment, description has been made on an example in which the operating portion 52 operated by a user is provided as the lock mechanism. However, the technology of the present disclosure is not limited thereto. Other lock mechanisms may be employed as the lock mechanism for locking and releasing the drawing-out of the sheet feeding cassette 110. It may be possible to employ an embodiment in which a biasing mechanism for giving a specified click feeling with respect to an operating force when a user draws out the sheet feeding cassette 110 and for locking the drawing-out depending on the click feeling is disposed in the sheet feeding cassette 110.
(2) In the aforementioned embodiment, description has been made on an example in which the lock mechanism 50 and the link portion 51 are disposed so as to face the cassette right wall 110E of the sheet feeding cassette 110. However, the technology of the present disclosure is not limited thereto. The lock mechanism 50 and the link portion 51 may be disposed along the cassette bottom wall 110A of the sheet feeding cassette 110 at the lower side of the sheet feeding cassette 110 or may be disposed in other positions.
Number | Date | Country | Kind |
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2013-223163 | Oct 2013 | JP | national |
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20150115520 A1 | Apr 2015 | US |