The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2010-022424 filed in Japan on Feb. 3, 2010.
1. Field of the Invention
The present invention relates to a sheet feeding device and an image forming apparatus, and more particularly to a pneumatic suction sheet feeding device that separates a sheet located at the top of a stacked bundle of sheets to feed one sheet at a time, and an image forming apparatus such as an electrophotographic copying machine, a facsimile, or a printer including such a sheet feeding device.
2. Description of the Related Art
As widely known, types of sheet feeding devices for taking out and feeding one sheet at a time from a stacked bundle of sheets generally include frictional sheet feeding devices and pneumatic sheet feeding devices. Japanese Patent Application Laid-open No. 2001-31273, for example, discloses an example of a pneumatic sheet feeding device that separates sheets in a bundle by blowing or discharging air thereto, and feeds the sheet downstream in a conveying direction using a sheet feeding unit consisting of various rollers located at a portion of a sheet supply tray near a leading-edge in a feeding direction.
In addition, suggestions have recently been made for a pneumatic suction sheet feeding device including a plurality of air blowing units blowing or discharging air to separate sheets in a bundle more reliably by causing the air blowing units to blow the air to the sheets, and feeding a top sheet thus separated while suctioning the sheet with an air suctioning unit.
As this type of pneumatic suction sheet feeding devices, a sheet feeding device illustrated in
As illustrated in
The air blowing units 202 are arranged each at the leading-edge of the sheet bundle in the feeding direction and at both side edges of the sheet bundle. These air blowing units 202 are configured to blow the air to the leading-edge of the sheet bundle in the sheet feeding direction and to the side edges of the sheet bundle. The air blowing unit 202 arranged at the leading-edge side of the sheet bundle in the sheet feeding direction includes an air blowing unit for blowing floating air for floating upper sheets including at least the top sheet in the sheet bundle, and an air blowing unit for blowing separating air for separating the sheets.
The paper feed tray 201 can be moved up and down by a lifting unit not illustrated. A sheet position detecting unit 205 is configured to detect the position of the top sheet in the sheet bundle stacked on the paper feed tray 201.
The sheet position detecting unit 205 has an actuator 205a that has a roller located at the tip thereof and abutting on the top sheet and that can be swung depending on the height of the sheet bundle, and a detecting sensor 205b such as a photointerrupter that detects an amount of the swing of the actuator 205a.
The position to which the paper feed tray 201 is moved up and down is adjusted so that a distance h between the top sheet and the sheet feeding unit 204 is kept constant based on a detection signal of the detecting sensor 205b.
A sheet blocking member 206 for preventing sheets other than the top sheet from being fed is arranged at a side of the paper feed tray 201 near the leading-edge in the feeding direction.
An operation of the conventional sheet feeding device will now be explained with reference to the flowchart illustrated in
As illustrated in
The air blowing units 202 then start blowing the floating air, the separating air, and side air, and the air suctioning unit 203 starts suctioning the air at the same time (Steps S205 to S208). In other words, the operations at Steps S205 to S208 are all started simultaneously.
When specified seconds elapse from the time when the processes at Steps S205 to S208 are started (YES at Step S209), a paper feeding operation is started (Step S210).
In the paper feeding operation, as illustrated in
The carriage rollers 207 then convey the top sheet P1 further upstream as illustrated in
When the top sheet P1 passes through the suctioning section, a sheet P2 that is a next original is floated, separated, suctioned, and retained as the top sheet in the operations at Steps S205 to S208 as illustrated in
By repeating these operations, the sheets stacked on the paper feed tray 201 are fed sequentially.
When the abovementioned paper feeding operation is completed (Step S211), the air blowing units 202 stop blowing the floating air, the separating air, and the side air, and the air suctioning unit 203 stops suctioning the air simultaneously as illustrated in
A series of paper feeding jobs is then ended (Step S216).
A large amount of power is consumed immediately after each of the blower fans in the air blowing units 202 and the air suctioning unit 203 is started, as illustrated in
In the conventional sheet feeding device, the air blowing units 202 start blowing the floating air, the separating air, and the side air, and the air suctioning unit 203 starts suctioning the air all at the same time (see Steps S205 to S208 in
Furthermore, as illustrated in
Moreover, in the conventional sheet feeding device, the air blowing units 202 stop blowing the floating air, the separating air, and the side air, and the air suctioning unit 203 stops suctioning the air all at the same time (see Steps S212 to S215 in
Therefore, even if the paper feeding jobs are completed, sheets are kept suctioned to and retained by the sheet feeding unit 204.
Thus, if the user considers that the paper feeding operation has been completed in this condition and opens the paper feed tray 201, the sheets kept suctioned to and retained by the sheet feeding unit 204 due to the inertia of the blower fans might not return to a predetermined position in the paper feed tray 201, and might fall into a position in the sheet feeding device body where the user would have a difficult time removing them, or the sheets might be damaged due to such causes.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, there is provided a sheet feeding device including: an air separating unit that blows air to a stacked bundle of sheets to separate each of sheets in the bundle; an air suctioning unit that suctions air to suction a top sheet thus separated; and a sheet feeding unit that feeds the sheet, which is suctioned to and retained by the air suctioning unit in a separating and suctioning operation performed by the air separating unit and the air suctioning unit, in a sheet feeding direction. The air separating unit includes: a floating air blowing unit that blows air to leading edges of the bundle of sheets in the sheet feeding direction to float upper sheets including at least the top sheet in the bundle; a separating air blowing unit that blows air to the leading edges of the bundle of sheets in the sheet feeding direction, which are floated by the floating air blowing unit, to separate each sheet in the bundle; and a side air blowing unit that blows air to both side edges of the bundle of sheets to separate each of the sheets in the bundle, which are floated, from both side edges of the bundle of sheets. The sheet feeding device further includes a control unit that controls to cause the floating air blowing unit to blow the air, to cause the separating air blowing unit to blow the air, to cause the side air blowing unit to blow the air, and to cause the air suctioning unit to suction the air all at different operational timings in the separating and suctioning operation.
According to another aspect of the present invention, there is provided an image forming apparatus including: the sheet feeding device and an image forming unit that forms an image on a sheet separated and fed by the sheet feeding device.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
An exemplary embodiment according to the present invention is described below with reference to some drawings.
As illustrated in
The image forming unit 2 forms an image on a supplied sheet using a known electrophotographic process, ink-jet process, or the like. Because detailed structures of the image forming unit 2 do not make up the essential part of the present invention, explanations thereof are omitted herein.
A sheet feeding device 10 (see
As illustrated in
The controller 100 controls an image forming operation performed by the image forming unit 2, and outputs a feed signal to the feeding controlling section 101 based on an input signal received via an operation input unit not illustrated or an input signal received from a host computer, etc. externally connected.
The feeding controlling section 101 controls various operations such as a separating and suctioning operation and a paper feeding operation performed in the sheet feeding device 10 based on a feed signal received from the controller 100.
The sheet feeding device 10 will now be explained with reference to
As illustrated in
The paper feed tray 11 is placed at a lower portion of the sheet feeding device 10, and a bundle of sheets is stacked on the paper feed tray 11. The paper feed tray 11 can be moved up and down in a vertical direction by a paper feed tray lifting unit 20 not illustrated. The paper feed tray lifting unit 20 is connected to the feeding controlling section 101 as illustrated in
The paper feed tray 11 has an end fence 11a arranged at a trailing-edge opposite to the leading-edge in the sheet feeding direction, and abutting on the trailing edges of the sheets to align them, and a pair of side fences 11b arranged at both side edges in a direction perpendicular to the sheet feeding direction to support the sheet being fed.
The floating air blowing device 12 is arranged in a manner facing the leading edge of the sheet bundle in the sheet feeding direction, and includes a floating air blower fan 22 (see
As with the floating air blowing device 12, the separating air blowing device 13 is arranged in a manner facing the leading edge of the sheet bundle in the sheet feeding direction, and includes a separating air blower fan 23 (see
The side air blowing devices 14 are arranged in pair in a manner facing each side edge of the sheet bundle in a direction perpendicular to the sheet feeding direction, and include a side air blower fan 24 (see
In the embodiment, the floating air blowing device 12, the separating air blowing device 13, and the side air blowing devices 14 function as air separating unit according to the present invention.
The air suctioning device 15 is disposed above the floating air blowing device 12 and the separating air blowing device 13, and includes a suctioning air blower fan 25 (see
As illustrated in
As illustrated in
The suctioning belt 16 also has a plurality of holes 16a for allowing the air to be suctioned.
By driving the suctioning air blower fan 25, the air suctioning device 15 suctions the air, and thus brings the pressure in the suctioning chamber 26 to a negative pressure.
In this manner, the top sheet separated from the sheet bundle is suctioned to and retained by the suctioning belt 16 through the holes 16a. The driving motor 30 is driven at a predetermined operational timing set depending on each of the sheets, based on a driving signal received from the feeding controlling section 101, and thus drives the suctioning belt 16 endlessly with the top sheet suctioned thereto and retained thereby. In this manner, the top sheet thus suctioned and retained by the suctioning belt 16 is fed in the sheet feeding direction.
The upper limit position detecting unit 17 includes a lever held in a manner abutting on the top surface of the sheet so as to be swung depending on the height of the sheet bundle, and a detecting sensor such as a transmissive photointerrupter. When the paper feed tray 11 reaches the specified position, the lever is swung so that the transmissive photointerrupter moves from a blocked state to a light-receiving state. In this manner, the upper limit position detecting unit 17 detects that the sheet has reached an upper limit detecting position.
The sheet feeding device 10 also includes the feeding controlling section 101. As illustrated in
The feeding controlling section 101 stops driving the paper feed tray lifting unit 20 based on a detection signal received from the upper limit position detecting unit 17, and controls to drive the floating air blower fan 22, the separating air blower fan 23, the side air blower fans 24, the suctioning air blower fan 25 all at different operational timings.
In this manner, the floating air blowing device 12 is caused to blow the air, the separating air blowing device 13 is caused to blow the air, the side air blowing devices 14 are caused to blow the air, and the air suctioning device 15 is caused to suction the air all at different timings.
A separating and suctioning operation performed in the sheet feeding device 10 will now be explained with reference to
The separating and suctioning operation is an operation performed in the sheet feeding device 10 before starting the paper feeding operation, and includes separating the top sheet from the sheet bundle stacked on the paper feed tray 11 and causing the suctioning belt 16 to suction and to retain the top sheet.
As illustrated in
The feeding controlling section 101 then repeats the process at Step S2 until the sheet reaches the upper limit detecting position and is detected by the upper limit position detecting unit 17 (NO at Step S3).
Once the upper limit position detecting unit 17 detects the sheet reaching the upper limit detecting position as the paper feed tray 11 is lifted, the feeding controlling section 101 goes on to a process at Step S4 (YES at Step S3).
The feeding controlling section 101 then determines if t1 seconds have elapsed since the upper limit position detecting unit 17 detected the sheet reaching the upper limit detecting position (Step S4).
If the feeding controlling section 101 determines that t1 seconds have elapsed, the feeding controlling section 101 controls to start driving the floating air blower fan 22, and the floating air blowing device 12 blows the floating air to the leading edge of the sheet bundle in the sheet feeding direction (Step S5). In this manner, the upper sheets including at least the top sheet in the sheet bundle are floated.
The feeding controlling section 101 then determines if t2 seconds have elapsed since the upper limit position detecting unit 17 detected the sheet being at the upper limit detecting position (Step S6).
If the feeding controlling section 101 determines that t2 seconds have elapsed, the feeding controlling section 101 controls to start driving the separating air blower fan 23, and the separating air blowing device 13 blows the separating air to the leading edge, in the sheet feeding direction, of the sheets floated by the floating air blowing device 12 (Step S7). In this manner, each of the floated sheets is loosened and separated.
Because the sheets are subjected to the floating air blown by the floating air blowing device 12 and the separating air blown by the separating air blowing device 13, the sheets are pushed towards the end fence 11a (see
The feeding controlling section 101 then determines if t3 seconds have elapsed since the upper limit position detecting unit 17 detected the sheet being at the upper limit detecting position (Step S8).
If the feeding controlling section 101 determines that t3 seconds have elapsed, the feeding controlling section 101 controls to start driving a pair of side air blower fans 24, and the side air blowing devices 14 blow the side air to both side edges of the sheet bundle (Step S9). In this manner, both side edges of the upper sheets including the top sheet are floated, and the entire sheets are floated. Therefore, the sheet is prevented from being suctioned in a manner tilted when the sheet is suctioned to the suctioning belt 16 by the suctioning air.
The feeding controlling section 101 then determines if t4 seconds have elapsed since the upper limit position detecting unit 17 detected the sheet being at the upper limit detecting position (Step S10).
If the feeding controlling section 101 determines that t4 seconds have elapsed, the feeding controlling section 101 controls to start driving the suctioning air blower fan 25, and the air suctioning device 15 suctions the air to bring the pressure in the suctioning chamber 26 to a negative pressure (Step S11). In this manner, the top sheet separated from the sheet bundle is suctioned to the suctioning belt 16 through the holes 16a and retained thereby.
The feeding controlling section 101 then outputs a driving signal to the driving motor 30 to drive the suctioning belt 16 suctioning and retaining the top sheet. In other words, the paper feeding operation is started (Step S12). Because the paper feeding operation performed subsequently to the abovementioned separating and suctioning operation is the same as the conventional paper feeding operation (see Step S210 in
The paper feeding operation is then completed (Step S13), and a series of processes is ended.
In the embodiment, an explanation of a process performed subsequently to the paper feeding operation is omitted. However, the paper feeding job is ended in the same manner as in a conventional example. At this time, that is, when the paper feeding job is completed, each of the blower fans is stopped being driven. However, the embodiment differs from conventional examples in that the blower fans are stopped being driven all at different operational timings. Such operational timings at which the blower fans are stopped being driven will be described later.
Furthermore, in the embodiment, each of the blower fans is started to be driven in the order of the floating air blower fan 22, the separating air blower fan 23, the side air blower fans 24, and the suctioning air blower fan 25. However, the order in which the blower fans are started to be driven is not limited thereto, and the order in which the blower fans are started to be driven may be changed as appropriate as long as the blower fans are driven at different operational timings.
Furthermore, as illustrated in
An explanation of how the operational timings t1 to t4 seconds for starting driving the blower fans illustrated in
As mentioned earlier, the feeding controlling section 101 starts driving each of the blower fans after different specified seconds (t1 to t4 seconds) elapses. If the time interval between t1 seconds and t2 seconds, for example, is too short, the waveform (a first stage) of the power consumption upon starting (starting driving) the floating air blower fan 22 might overlap with the waveform (a second stage) of the power consumption upon starting (starting driving) the separating air blower fan 23, as illustrated in
Therefore, in the embodiment, as for the example of the operational timing for starting driving the floating air blower fan 22 and the operational timing for starting driving the separating air blower fan 23, it is preferable that, after the feeding controlling section 101 starts driving the floating air blower fan 22, the feeding controlling section 101 starts driving the separating air blower fan 23 after the power consumption surging at the moment of starting driving the floating air blower fan 22 lowers sufficiently and stabilizes. In this manner, it is possible to cause the power consumption waveform surging at the moment of starting driving the floating air blower fan 22 not to overlap with the power consumption waveform surging at the moment of starting driving the separating air blower fan 23. The same can be said for the relationship between the separating air blower fan 23 and the side air blower fans 24, and the relationship between the side air blower fans 24 and the suctioning air blower fan 25.
Therefore, in the embodiment, when a time until the power consumption surging at the moment of starting driving each of the blower fans sufficiently lowers and stabilizes is defined as T seconds, the operational timings are set so that each of the floating air blower fan 22, the separating air blower fan 23, the side air blower fans 24, and the suctioning air blower fan 25 is started to be driven sequentially at a time interval of an integral multiple of T seconds after the upper limit position detecting unit 17 detects that the sheet is at the upper limit detecting position, as illustrated in
In other words, the feeding controlling section 101 starts driving the floating air blower fan 22 in T seconds (one multiple of T seconds), starts driving the separating air blower fan 23 in 2T seconds (double T seconds), starts driving the side air blower fans 24 in 3T seconds (triple T seconds), and starts driving the suctioning air blower fan 25 in 4T seconds (quadruple T seconds) after the sheet is detected to be at the upper limit detecting position. T seconds according to the embodiment corresponds to a certain time unit according to the present invention.
In this manner, in the embodiment, it is preferable for t1 to t4 seconds to be set to T seconds to 4T seconds, respectively.
An operational timing at which each of the blower fans is stopped being driven when the paper feeding job is completed will now be explained with reference to
As illustrated in
In this manner, an allowance of a certain time (td-ta) is ensured between the operational timing of stopping driving the suctioning air blower fan 25 and the operational timing of stopping driving the floating air blower fan 22. In the embodiment, it is preferable for ta seconds to td seconds to be set to appropriate values such that the certain time (td-ta) corresponds to a time needed until movement of the suctioning air blower fan 25 by the inertia is stopped (or sufficiently weakened).
As described above, in the embodiment, the feeding controlling section 101 controls to cause the floating air blowing device 12 to blow the air, to cause the separating air blowing device 13 to blow the air, to cause the side air blowing devices 14 to blow the air, and to cause the air suctioning device 15 to suction the air all at different operational timings in the separating and suctioning operation. Therefore, the operational timings of the surging power consumption resulting from the blowing of the air and the suctioning of the air can be differentiated.
Therefore, an enormous amount of power consumed in performing all of the air blowing operations and the air suctioning operation at the same time in conventional examples can be reduced or suppressed.
Furthermore, in the embodiment, the feeding controlling section 101 controls to perform the separating and suctioning operation in the order of blowing of the air performed by the floating air blowing device 12, blowing of the air performed by the separating air blowing device 13, blowing of the air performed by the side air blowing devices 14, and suctioning of the air performed by the air suctioning device 15. Therefore, the positioning of the floated sheet can be stabilized. Because the sheet can be fed in a stabilized position, a skew or a registration error can be prevented.
Furthermore, in the embodiment, after the upper limit position detecting unit 17 detects the paper feed tray 11, the feeding controlling section 101 performs the separating and suctioning operation in the order of blowing of the air performed by the floating air blowing device 12, blowing of the air performed by the separating air blowing device 13, blowing of the air performed by the side air blowing devices 14, and suctioning of the air performed by the air suctioning device 15 at time intervals (T seconds to 4T seconds) of integral multiples of a certain time unit T seconds. As a result, it is possible to prevent the next blowing or suctioning of the air from being performed before the power consumption, which surges at the moment of starting the operations of the blower fans in the air blowing devices, drops and stabilizes. Because the time of surging power consumption at the moment of blowing and suctioning of the air does not overlap in any part, the power consumption can be further reduced.
Furthermore, in the embodiment, when a paper feeding job is completed, the feeding controlling section 101 controls to end the separating and suctioning operation in the order of suctioning of the air performed by the air suctioning device 15, blowing of the air performed by the side air blowing devices 14, blowing of the air performed by the separating air blowing device 13, and blowing of the air performed by the floating air blowing device 12. Therefore, a time allowance is ensured between the time when the air suctioning device 15 stops suctioning the air and the time when the floating air blowing device 12 stops blowing the air, thereby reducing the movement of the suctioning air blower fan 25 due to inertia thereof during this time.
Therefore, sheets can be prevented from being suctioned to and retained by the suctioning belt 16 after the paper feeding operation is completed. As a result, it is possible to prevent the sheets from falling into a position in the sheet feeding device body where the user would have a difficult time removing them, or from being damaged due to such causes.
In the embodiment, the floating air blower fan 22 is started to be driven when t1 seconds or T seconds have elapsed since the upper limit position detecting unit 17 detected the paper feed tray 11. However, the present invention is not limited thereto, and the floating air blower fan 22 may be started to be driven at the same time as the upper limit position detecting unit 17 detects the paper feed tray 11, for example. Furthermore, as to the operational timing for starting driving the floating air blower fan 22 illustrated in
According to the present embodiment, it is possible to provide a sheet feeding device and an image forming apparatus being capable of reducing power consumption and, stabilizing the position of sheets during a separating and feeding operation, and allowing the sheets to be removed without any problem after the paper feeding operation is completed.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2010-022424 | Feb 2010 | JP | national |