Hereinafter, a preferred embodiment for carrying out the present invention will be described in detail with reference to the accompanying drawings.
This printer main body 100A includes an image forming portion 100B for forming an image on a sheet and a sheet feeding device 21 for feeding the sheet to the image forming portion 100B.
The image forming portion 100B is provided with process stations Pa-Pd for forming four colors of toner images, yellow (Y), magenta (M), cyan (C) and black (Bk). The process stations Pa-Pd include photosensitive drums 101 (101a-101d) which are image bearing members which carry four colors of the toner images of yellow, magenta, cyan and black and driven by an ultrasonic motor (not shown).
Further, each of the process stations Pa-Pd includes development units 103 (103a-103d) which forms toner images by applying toners of yellow, magenta, cyan and black to an electrostatic latent image formed on a photosensitive drum. Further, each thereof has a charging roller 102 (102a-102d) for charging the surface of the photosensitive drum equally.
A transfer belt 121 which contacts each photosensitive drum 101 is provided under each photosensitive drum 101. An exposure device (not shown) constituted of a LED or the like is disposed above the photosensitive drum 101. A fixing device 111 is provided in the downstream of the process stations Pa-Pd.
A sheet feeding device 211 includes a sheet storage portion 200 and a sheet feeding portion 208 which is disposed above the sheet storage portion 200 to suck and convey a sheet accommodated in the sheet storage portion 200. The top layer of sheets accommodated in the sheet storage portion 200 is loosened by sucking air from a fan (not shown) which communicates with a suction conveyance belt 213 shown in
In the meantime, the sheet storage portion 200 is mounted to the printer main body 100A such that it can be drawn out. For example, when sheets are replenished or jamming generated in the sheet feeding device is treated, the sheet storage portion 200 is drawn in the forward direction in
When the image formation operation is started in such a color laser printer 100, laser beam is projected from the exposure device to the photosensitive drum 101 whose surface is charged by the charging roller 102 equally, based on read information from the scanner 301 of the image reading portion 300.
Consequently, toner latent images of yellow (Y), magenta (M), cyan (C) and black (Bk) are formed on the photosensitive drum and after that, this latent image is developed with the development unit 103. As a result, toner images of yellow, magenta, cyan and black are formed in succession on the photosensitive drum.
In parallel with this toner image formation operation, a sheet (not shown) accommodated in the sheet storage portion 200 is sucked and conveyed by the suction conveyance belt 213 (see
Then, the sheet is conveyed in a direction to each transfer portion in which the photosensitive drum 101 and the transfer belt 121 make a firm contact with each other by a rotation of the transfer belt 121 in a condition in which it is pressed against the transfer belt 121 by a pressing roller 110a held by a pressurization arm (not shown).
Toner image of respective colors are transferred to the sheet transferred to each transfer portion such that they overlap successively by actions of the transfer blades 104 (104a-104d) which are disposed on each transfer portion and supplied with toner and opposite-polarity voltage. After four colors of the toner images are transferred to the sheet such that they overlap successively, the sheet is separated from the front end in the conveyance direction at a bent portion of the transfer belt 121 and conveyed to the fixing device 111.
Next, the sheet is heated and pressurized by the fixing device 111 so that toners of respective colors on the sheet are fixed to the sheet such that they are mixed by melting. As a result, a full-color print image is fixed on the sheet as a permanent image. A sheet on which the toner image is fixed is discharged onto the discharge tray 114 by a conveyance roller 113.
Next, the structure of the sheet feeding device 211 will be described with reference to
The sheet feeding device 211 includes the sheet storage portion 200 for accommodating sheets, the sheet feeding portion 208 for conveying sheets accommodated in the sheet storage portion 200 by suction, a sheet level detection sensor 203, an upper limit detection sensor 204 and the like.
The sheet storage portion 200 includes a box-like frame member 202 and a tray 201 which is provided movably in the vertical direction within the frame member and lifted up/down by a lifting mechanism (not shown).
In the tray 201, feeding of the sheet is carried out successively and when the level of the topmost sheet S1 shown in
The sheet storage portion 200 is provided with a rear end restricting member 205 as an end restricting member for restricting the rear end position of the stacked sheets on the tray such that it can be moved in sheet feeding directions indicated with arrows a, b. Further, width direction restricting members 206, 207 for restricting the position of the stacked sheets in a direction perpendicular to the sheet feeding direction (hereinafter referred to as width direction) are provided such that they can be moved in width directions indicated with arrows c, d in
Provision of the rear end restricting member 205 and the width direction restricting members 206, 207 enables sheets of plural sizes to be stacked selectively on the tray. In the meantime, the rear end restricting member 205 and the width direction restricting members 206, 207 are disposed in opening portions 208a-210 formed in the tray 201 such that they can be moved without any interference with the lifting motion of the tray 201.
As shown in
The suction conveyance belts 213 are wound around a drive roller 216 and a driven roller 217, disposed across the sheet suction duct 212, at an identical interval such that the suction duct 212 is covered thereby. Roller shafts 218, 219 of the drive roller and driven roller 216, 217 are mounted to the frame member 202 in parallel to a supporting member (not shown) such that they can be rotated.
An air suction hole (not shown) is formed in a portion corresponding to each suction conveyance belt 213 of the suction duct 212 and a plurality of air suction holes 220 are formed in the entire periphery of the suction conveyance belt 213. A negative pressure generation source (pump or fan) (not shown) is connected to the sheet suction duct 212.
When a shutter (not shown) is opened with the negative pressure generating source driven, vacuum condition is produced in the sheet suction duct 212 so as to generate suction force. Consequently, air below the suction conveyance belt 213 is sucked through an opening and air suction holes 220 corresponding to each suction conveyance belt 213, so that the topmost sheet located at a level which is detected by the sheet level detection sensor 203 is sucked by the suction conveyance belt 213.
A front end separation duct 223 for spouting separation air to the front end portion of a sheet stack is provided on the side wall face on a downstream side in the sheet feeding direction of the frame member 202 as shown in
An identical negative pressure generation source (fan) (not shown) is connected to the front end separation duct 223 and the side separation ducts 221, 222 and by opening/closing a shutter (not shown), air flow is generated within the duct as indicated with an arrow in
Openings of the front end separation duct 223 and side separation ducts 221, 222 are provided around a position in height which allows the topmost sheet S to be sucked by the sheet suction duct 212.
By providing an opening at such a position, air flow can be generated effectively between the topmost sheet S1 and a second sheet S2 from the topmost one as shown in
When the sheet is sucked by the suction conveyance belt 213, the topmost sheet S1 is sucked by the suction conveyance belt 213 in the vicinity of the front end because the sheet suction duct 212 is disposed near the front end in the sheet feeding direction on the tray 201. Thus, the rear end portion not sucked by the sheet suction duct 212 droops downward with respect to a suction position of the suction conveyance belt 213 as shown in
As shown in
Consequently, when the topmost sheet is floated by sheet separation force of the front end separation duct 223 and the side separation ducts 221, 222, the both side end portions of the sheet S1 are pressed by the side pressing members 224, 225 and the rear end portion of the sheet S1 is pressed by the rear end pressing member 226. Therefore, when only a central portion in the width direction of the topmost sheet S1 is separated and sucked against the suction conveyance belt 213, a gap portion is formed between the topmost sheet S1 and the second sheet S2.
Air spouted from the front end separation duct 223 and the side separation ducts 221, 222 flows between the topmost sheet S1 and the second sheet S2 of this gap portion and moves in a region between the rear end pressing member 226 and the side pressing members 224, 225, forming a substantially pocket shape whose both sides and rear end are closed. Consequently, the topmost sheet S1 and the second sheet S2 can be separated securely from its sheet front end to its sheet rear end.
Even if breaking or curl facing upward or downward is present at the sheet front end of the topmost sheet S1, the curl is corrected because both side portions in the width direction of the sheet S1 are pressed by the side pressing members 224, 225. Thus, the substantially pocket shape is formed so that the sheet front end is open.
When the suction conveyance belt 213 is driven in the direction of an arrow B shown in
At this time, the relationship between dynamic friction μp generated between the rear end pressing member 226 and a sheet S1 or a sheet S2, dynamic friction μs generated between the sheet S1 and the sheet S2, conveyance force F of the suction conveyance belt and mass N of the rear end pressing member needs to be expressed as shown below.
F>μp˜N>μs·N
If a relation of μp˜N<μs˜N is presented, when the topmost sheet S1 is conveyed by the suction conveyance belt 213 by suction, a second sheet S2 is conveyed to the downstream together with the sheet S1 as shown in
If μp˜N>μs˜N is presented, when the topmost sheet S1 is conveyed by the suction conveyance belt 213, the second sheet S2 is never conveyed together due to frictional resistance on the rear end pressing member 226 whereby preventing plural sheets from being conveyed in the overlapping state.
Thus, to prevent conveyance of plural sheets in an overlapping state, the surface of the rear end pressing member 226 is set higher than the friction force μmax (usually, 0.55-0.6) between the sheets whose surface is rough.
A resistance member 229 shown in
Next, the rear end restricting member 205 and a release mechanism which is a major portion of the present invention will be described with reference to
As shown in
The rear end restricting member 205 is provided with a moving restricting stopper 228 which is a holding portion shown in
This moving restricting stopper 228 has a tooth portion 228a which engages a tooth portion of a rail (not shown) provided on a frame member bottom portion removably in order to correspond to plural sizes. Then, by moving the moving restricting stopper 228 vertically, the rear end restricting member 205 can be moved and fixed (held) with respect to the tray 201.
A moving restricting stopper base 238 has the moving restricting stopper 228 at the bottom end. This moving restricting stopper base 238 is urged in a downward direction by a bottom portion pulling spring 237 so as to engage the tooth portion 228a of the moving restricting stopper 228 with the tooth portion of the rail provided on the frame member bottom portion securely.
Further, the rear end restricting member 205 is provided with the rear end pressing member 226 for pressing the rear end portion of the topmost sheet stacked as described above from its top face. In this embodiment, the rear end pressing member 226 is divided to two sections in the width direction as shown in
The rear end pressing slider 230 is provided slidably along a guide groove 227b extending in the vertical direction formed in the rear face of the rear end restricting guide 227. Then, when the rear end pressing slider 230 is slid in the vertical direction, the rear end pressing members 226a, 226b can be moved vertically along the contacting face of the rear end restricting guide 227, so that height positions of the rear end pressing members 226a, 226b can be changed.
In
This operation knob 231 has a spur tooth gear portion 231a and the spur tooth gear portion 231a is connected to a lift up/down rack 236 which contacts the bottom face of the rear end pressing slider 230 from below through idler gears 232-235.
A second release mechanism 205B for raising the rear end pressing members 226a, 226b above the stored sheets is constituted of the spur tooth gear portion 231a, the idler gears 232-235, the lift up/down rack 236 and the rear end pressing slider 230. On the other hand, an upper bent portion 231b of the operation knob 231 is in contact with a contacting portion 238a provided on the moving restricting stopper base 238 urged in the downward direction by the bottom portion pulling spring 237 from below. A first release mechanism 205A for moving the moving restricting stopper 228 interlocked with an operation of the operation knob 231 is constituted of the upper bent portion 231b of the operation knob 231, the contacting portion 238a and the bottom portion pulling spring 237.
When the operation knob 231 is pushed in a direction of an arrow D, for example, by gripping with the fingers as shown in
The moving restricting stopper 228 is raised in a direction of arrow G which is an engagement release direction indicated in
That is, according to this embodiment, when the operation knob 231 is pushed in the direction of arrow D, holding of the moving restricting stopper 228 is released as shown in
In the meantime, when the finger is released from the operation knob 231, the operation knob 231 is rotated in an opposite direction to the arrow D by weights of the lift up/down rack 236 and the moving restricting stopper base 238. As a result, although the lift up/down rack 236 is lowered, the rear end pressing members 226a, 226b contact the topmost sheet S1 from above as shown in
After the moving restricting stopper 228 comes into contact with the topmost sheet S1 from above, the moving restricting stopper base 238 is lowered and consequently, the tooth portion 228a of the moving restricting stopper 228 engage the tooth portion of the rail provided on the frame member bottom portion.
When moving the rear end restricting member 205, the moving restricting stopper 228 is moved in the direction of releasing the engagement by operating the operation knob 231 and the rear end pressing members 226a, 226b can be raised above the sheets S stacked on the tray 201. Consequently, operability upon loading of the sheets is improved. Further, an error in set operation after the sheets are stacked can be prevented and because the upper limit height of stacked sheets can be raised, the stacking capacity can be increased.
Further by pressing the sheets with the rear end pressing members 226a, 226b, sheets having various physical property such as thickness of the sheet, surface nature, difference in stiffness can be conveyed stably without being affected by curl generated in the sheet due to use environment such as temperature and humidity.
Although in this embodiment, the rear end restricting members 226a, 226b and the moving restricting stopper 228 are lifted up/down by a gear string from the operation knob 231 and lever action, the same effect can be obtained using wire or electronic components solenoid, small-size motor.
Although in the above description, the rear end pressing member 226 is described to be movable only in the vertical direction, the present invention is not restricted to this example. For example, it is permissible to lift up the rear end pressing member 226 up to the top end of the rear end restricting guide 227 by operation of the operation knob 231 as shown in
The rear end pressing member 226 can be withdrawn from the top of the tray 201 by rotating it at the top end of the rear end restricting guide 227 by 180°, the sheets can be stacked on the tray from above. As a result, ease of stacking of the sheets is improved.
Although in
Although in the description of this embodiment, a case of applying the present invention to the rear end restricting member for restricting the position of the rear end of the sheet has been described, the present invention is not restricted to this example. For example, the present invention may be applied to the side pressing members 224, 225 provided on a width direction restricting member for restricting the side ends (ends in a direction perpendicular to the sheet feeding direction) of the sheet.
Although in the above description, a case where the sheet feeding device of the present invention is applied to an ordinary image forming apparatus has been described, the present invention is not restricted to this example. For example, the present invention may be applied to an image forming apparatus having a sheet processing device for carrying out a predetermined processing (for example, boring, bending, surface treatment, binding and other sheet processings) to sheets fed one by one. Further, the sheet feeding device provided on this image forming apparatus may be provided with a sheet feeding device of the present invention.
This application claims the benefit of Japanese Patent Application No. 2006-280658 filed Oct. 13, 2006, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2006-280658 | Oct 2006 | JP | national |