1. Field of the Invention
The present invention relates to a sheet feeding device and an image forming apparatus, particularly to a sheet feeding device and an image forming apparatus, in which a sheet is separated one by one using a separating slope.
2. Description of the Related Art
Conventionally, an image forming apparatus, such as a copying machine, a printer, and a facsimile machine, includes a sheet feeding device that feeds a sheet to an image forming portion, and a separating portion is provided in the sheet feeding device in order to separate the sheet one by one. For example, there is a separating portion including a slope separation system (see U.S. Pat. No. 5,622,364). In the slope separation system, a separating slope is provided on a leading end side of a tray on which the sheet is stacked, and the sheet fed by a feeding roller is pressed against the separating slope to separate the sheet one by one.
Nowadays, there are various kinds of sheets. Therefore, it is necessary even for the conventional sheet feeding device to feed different sheets having large or small stiffness. For the conventional sheet feeding device including the slope separation system, thick paper having the large stiffness is required to be fed by a large conveying force, in order that the uppermost sheet pressed against the separating slope is conveyed along the separating slope while a leading end of the uppermost sheet is bent upward and separated.
It is conceivable that an angle of the separating slope is decreased such that the uppermost sheet can be conveyed by the small force while separated, namely, such that the force necessary to separate and convey the uppermost sheet is decreased. However, for the decreased angle of the separating slope, a force, which presses the uppermost sheet such that the next sheet is not fed due to a curvature of the uppermost sheet by the slope, is smaller than a frictional force between the sheets in the case that thin paper having the small stiffness is fed. In this case, a ratio that indicates generation of multi feeding is increased because a lower sheet is conveyed together with the uppermost sheet. That is, separating performance degrades for the sheet having the small stiffness when the force necessary to separate and convey the sheet having the large stiffness is decreased, and the force necessary to separate and convey the sheet having the large stiffness increases when the sheet having the small stiffness is securely separated.
It is desirable to provide a sheet feeding device and an image forming apparatus, in which the sheet can stably be separated and fed irrespective of the stiffness of the sheet in the slope separation system.
According to one aspect of the present invention, a sheet feeding device includes: a sheet stacking portion on which a sheet is stacked; a sheet feeding portion which feeds the sheet stacked on the sheet stacking portion; a separating portion which includes a separating slope, the separating slope separating the sheet one by one by abutting on the sheet fed by the sheet feeding portion, the separating slope being movable along a sheet feeding direction; a force applying portion which applies a force to the separating portion in a direction opposite to the sheet feeding direction; and a support portion which supports the separating portion such that the separating portion is movable, and such that the separating portion is sloped in connection with the movement when abutting on the sheet fed by the sheet feeding portion and moving a downstream side in the sheet feeding direction against an applying force of the force applying portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
The image forming portion 50B includes a process cartridge 21, and the process cartridge 21 includes a photosensitive drum 21a, a charging device (not illustrated), a development sleeve (not illustrated), and a cleaner (not illustrated). The image forming portion 50B also includes a laser scanner 20 that exposes a surface of the photosensitive drum 21a to form an electrostatic latent image on the photosensitive drum 21a. The printer body 50A includes a transfer roller 21b and a fixing portion 22. The transfer roller 21b abuts on the photosensitive drum 21a, and constitutes a transfer portion together with the photosensitive drum 21a. The fixing portion 22 fixes a toner image, which is transferred by the transfer portion, onto a sheet S.
The sheet feeding device 1 includes a feeding roller 5 and a separating portion 30. The feeding roller 5 that is of the sheet feeding portion feeds the sheet S, which is stacked on the tray 3 that is of the sheet stacking portion on which the sheet S is stacked, from the uppermost side. The separating portion 30 separates the sheet one by one. The feeding roller 5 is turnably supported by a turning end part of a turning arm 17. The turning arm 17 is supported while being vertically turnable about a turning shaft 4 that is retained by a stay (not illustrated) fixed to a sheet feeding device body (not illustrated). Irrespective of a stacking level of the sheet S stacked on the tray 3, the feeding roller 5 abuts on an upper surface of an uppermost sheet Sa by the turn of the turning arm 17. In the first embodiment, in setting the sheet S on the tray 3, the sheet S is pushed into the tray 3 from a lateral side (a right side of the printer body in
An image forming operation of the laser beam printer 50 having the above configuration will be described below. When the image forming operation is started, the photosensitive drum 21a rotates clockwise, the surface of the photosensitive drum 21a is charged by the charging device (not illustrated), and the laser scanner 20 emits a laser beam to the photosensitive drum 21a based on image information. Therefore, the electrostatic latent image is formed on the photosensitive drum. Then the electrostatic latent image is developed using toner, and visualized as the toner image.
On the other hand, in parallel with the toner image forming operation, the feeding roller 5 of the sheet feeding device 1 rotates while abutting on the uppermost sheet Sa on the tray 3, thereby feeding the uppermost sheet Sa. After the uppermost sheet Sa fed by the feeding roller 5 is conveyed by the separating portion 30 while separated one by one, the uppermost sheet Sa is conveyed to the transfer portion by a conveying roller pair 23, and the image on the photosensitive drum 21a is transferred to the uppermost sheet Sa by the transfer roller 21b. Then, the uppermost sheet Sa to which the toner image is transferred is conveyed to the fixing portion 22, and unfixed toner image is heated and pressurized by passing between a heating roller 22a and a pressure roller 22b, thereby fixing the toner image to the surface of the sheet. A sheet Sa, to which the toner image is already fixed, is discharged on a discharge tray 27 by a discharge roller 26 while the image surface of the sheet Sa is oriented downward.
First and second boss grooves 9a and 9b, in which the bosses 6a of the movable wall 6 are movable, are formed in each of the support members 31 and 32 that are of the support portion movably supporting the movable wall 6. The support members 31 and 32 movably support the movable wall 6 with the first and second boss grooves 9a and 9b interposed therebetween. In the first embodiment, the first boss groove 9a located on the side of the sheet abutting surface 6b of the movable wall 6 is formed in substantially parallel with a sheet stacking surface 3a of the tray 3 in
As illustrated in
When the external force Fx is larger than the force applying spring acting force Fsp of the force applying spring 10, the movable wall 6 moves onto the downstream side in the sheet feeding direction while the bosses 6a move along the first and second boss grooves 9a and 9b as illustrated in
The cam 7 regulates the movement of the movable wall 6 on the downstream side in the sheet feeding direction, and the cam 7 abuts on the surface on the opposite side to the sheet abutting surface 6b of the movable wall 6 to regulate the movement of the movable wall 6 until the feeding roller 5 starts to feed the sheet. In feeding the sheet, while the feeding roller 5 rotates, a signal is input to a solenoid (not illustrated) from an electric board (not illustrated) to attract the solenoid, and a driving force is transmitted from a driving train (not illustrated) to rotate the cam 7. The rotation of the cam 7 that is of the regulation portion releases the regulation of the cam 7. Therefore, the movable wall 6 can move onto the downstream side in the sheet feeding direction when the sheet fed by the feeding roller 5 abuts on the movable wall 6.
Therefore, even if external forces Fx1, Fx2, and Fx3 are equal to one another, namely, even if forces are equal to one another when the sheet fed by the feeding roller 5 abuts on the movable wall 206, the movable wall 206 easily moves in the case that external force Fx1 acts on the upper side of the sheet abutting surface 6b. The movable wall 6 hardly moves in the case that external force Fx3 acts on the lower side of the sheet abutting surface 6b.
On the other hand, in the case that the bosses 6a and the first and second boss groove 9a and 9b guide the movement of the movable wall 6 like the first embodiment, the turning center of the movable wall 6 can be located downward far away from the sheet stacking surface 3a compared with the case in
The conveying force Fr of the feeding roller 5 will be described with reference to
In the first embodiment, the surface of the sheet abutting surface 6b is set such that the conveying forces Fz for the thin paper (basis weight of 60 g/m2) and the plain paper (basis weight of 80 g/m2) are less than or equal to about 3 N, and such that the conveying forces Fz for the thick paper (basis weight of 160 g/m2) and an envelope are greater than or equal to about 10 N. At this point, the conveying force Fr obtained from the feeding roller 5 is substantially kept constant even if the distance h changes. In setting the conveying force Fr to a given value, the force applying spring acting force Fsp of the force applying spring 10 is set so as to be greater than the conveying forces Fz for the plain paper and the thin paper and so as to be less than the conveying forces Fz for the thick paper and the envelope and the conveying force Fr of the feeding roller 5. Therefore, in the first embodiment, the force applying spring acting force Fsp of the force applying spring 10 is set to 5 N in order to satisfy the above conditions.
A sheet feeding operation of the sheet feeding device 1 will be described below with reference to
When the feeding roller 5 starts the rotation to feed the uppermost sheet Sa abutting on the feeding roller 5, the uppermost sheet Sa is pressed against the sheet abutting surface 6b of the movable wall 6 to which the applying force is applied by the force applying spring 10. At this point, although the conveying force Fr of the feeding roller 5 is applied to the movable wall 6, the conveying force Fr necessary to convey the uppermost sheet Sa with the leading end bent is smaller than the force applying spring acting force Fsp of the force applying spring 10 because the uppermost sheet Sa is the thin paper. Therefore, the movable wall 6 does not move.
When the uppermost sheet Sa is further pressed against the sheet abutting surface 6b of the movable wall 6 while the movable wall 6 does not move, the uppermost sheet Sa is fed while only the leading end of the uppermost sheet Sa is bent. Therefore, the uppermost sheet Sa separates from the lower sheet, and the uppermost sheet Sa is conveyed to the conveying roller pair 23 while guided by the sheet abutting surface 6b of the movable wall 6.
At this point, in the lower sheet, the conveying force Fr of the feeding roller 5 is insufficient because the conveying force Fr acts on the lower sheet via the frictional force between the sheets. Even if the leading end of the lower sheet abuts on the sheet abutting surface 6b of the movable wall 6, the leading end is not bent and the lower sheet is not conveyed. Therefore, the lower sheet is not fed together with the uppermost sheet Sa, and the multi feeding is not generated. After the uppermost sheet Sa is conveyed to the conveying roller pair 23, the cam 7 again reaches the home position at which the cam 7 abuts on the surface on the opposite side to the sheet abutting surface 6b of the movable wall 6, and the cam 7 stops the rotation.
Accordingly, the uppermost sheet Sa presses the movable wall 6 without bending the leading end, and the movable wall 6 moves along the first and second boss grooves 9a and 9b. The movement of the movable wall 6 decreases the slope angle θ formed between the sheet abutting surface 6b and the sheet stacking surface 3a.
At this point, in the lower sheet, the conveying force Fr of the feeding roller 5 is insufficient because the conveying force Fr acts on the lower sheet via the frictional force between the sheets, but the leading end of the lower sheet cannot be bent and conveyed even if the leading end of the lower sheet abuts on the sheet abutting surface 6b. Therefore, the lower sheet is not fed together with the uppermost sheet Sa, and the multi feeding is not generated. After the uppermost sheet Sa is conveyed to the conveying roller pair 23, the cam 7 again reaches the home position at which the cam 7 abuts on the surface on the opposite side to the sheet abutting surface 6b of the movable wall 6, and the cam 7 stops the rotation.
As described above, in the first embodiment, the movable wall 6 is movably provided, and the movable wall 6 is sloped by the movement. Therefore, a wide variety of sheets from the thin paper that is of the sheet having weak conveying force to the thick paper or envelope that is of the sheet having the strong conveying force can surely be separated and fed. The turning center of the movable wall 6 is largely separated below the sheet stacking surface 3a, so that the change in force applying spring acting force Fsp of the force applying spring 10 acting on the uppermost sheet Sa can be decreased even if the stacking level of the sheet S changes. As a result, the fluctuation of the condition that the movable wall 6 moves according to the stacking level of the sheet S can be decreased and the stable sheet separating and feeding performance can be exerted.
In the first embodiment, the movable wall 6 having the sheet abutting surface 6b is sloped when the sheet fed by the feeding roller 5 abuts on the movable wall 6 to move the movable wall 6. Therefore, the sheet can stably be separated and fed irrespective of the stiffness of the sheet.
As described above, in the first embodiment, the good setting property can be provided by providing the cam 7 when the user sets the sheet into the tray. The stable sheet separating and feeding performance can also be exerted even in the case that the cam 7 is not provided.
A second embodiment of the present invention will be described below.
In the second embodiment, as illustrated in
When the feeding roller 5 starts the rotation to feed the uppermost sheet Sa, the uppermost sheet Sa is pressed against the sheet abutting surface 6b of the movable wall 6 to which the applying force is applied by the force applying spring 10. At this point, the movable wall 6 is in the movable state, and the conveying force Fr of the feeding roller 5 is applied to the movable wall 6 via the uppermost sheet Sa. However, the conveying force Fr necessary to convey the sheet S with the leading end bent is smaller than the force applying spring acting force Fsp of the force applying spring 10 because the uppermost sheet Sa is the thin paper. Therefore, the movable wall 6 does not move.
When the uppermost sheet Sa is further pressed against the sheet abutting surface 6b of the movable wall 6 while the movable wall 6 does not move, the uppermost sheet Sa is fed while only the leading end of the uppermost sheet Sa is bent, thereby separating the uppermost sheet Sa from the lower sheet. The separated uppermost sheet Sa is conveyed to the conveying roller pair 23 while guided by the sheet abutting surface 6b of the movable wall 6.
At this point, in the lower sheet, the conveying force Fr of the feeding roller 5 is small because the conveying force Fr acts on the lower sheet via the frictional force between the sheets. Even if the leading end of the lower sheet abuts on the sheet abutting surface 6b of the movable wall 6, the leading end is not bent and the lower sheet is not conveyed. Therefore, the lower sheet is not fed together with the uppermost sheet Sa, and the multi feeding is not generated. After the uppermost sheet Sa is conveyed to the conveying roller pair 23, the cam 7 again reaches the home position at which the cam 7 abuts on the surface on the opposite side to the sheet abutting surface 6b of the movable wall 6, and the cam 7 stops the rotation.
When the movable wall 6 moves, the slope angle θ formed between the sheet abutting surface 6b and the sheet stacking surface 3a changes according to the movement amount. The relationship between the slope angle θ and the conveying force Fz for the thick paper having the basis weight of about 160 g/m2 is illustrated in
At this point, in the lower sheet, the conveying force Fr of the feeding roller 5 is small because the conveying force Fr acts on the lower sheet via the frictional force between the sheets, but the leading end of the lower sheet cannot be bent and conveyed even if the leading end of the lower sheet abuts on the sheet abutting surface 6b. Therefore, the lower sheet is not fed together with the uppermost sheet Sa, and the multi feeding is not generated. After the uppermost sheet Sa is conveyed to the conveying roller pair 23, the cam 7 again reaches the home position at which the cam 7 abuts on the surface on the opposite side to the sheet abutting surface 6b of the movable wall 6, and the cam 7 stops the rotation.
In the case that the first boss groove 9a is formed in substantially parallel to the sheet stacking surface 3a, when the movable wall 6 is sloped by the movement, the level at the upper end of the sheet abutting surface 6b of the movable wall 6 is lowered compared with the height H6 at the position in the standby state as the movable wall 6 moves as illustrated in
Therefore, the leading end of the uppermost sheet Sa can surely be guided to a given level by the sheet abutting surface 6b of the movable wall 6 irrespective of the movement amount of the movable wall 6, and the sheet can be fed without generating a conveying failure in a gap with the guide on the downstream side or a step.
As described above, in the second embodiment, the first boss groove 9a is formed so as to be inclined obliquely upward with increasing distance from the feeding roller 5. Therefore, while the performance of stably separating and feeding the sheet with the sheet pressed against the sheet abutting surface 6b of the movable wall 6 is maintained, the sheet can surely be fed even if the movable wall 6 moves.
In the configuration of the second embodiment, the upper end of the sheet abutting surface 6b is always the height H6 at the position in the standby state irrespective of a movement amount of the movable wall 6. However, the second embodiment is not limited to this, and depending on a shape of the boss groove 9a, the upper end of the sheet abutting surface 6b may be higher than the height H6 at the position in the standby state as the movable wall 6 moves. Even in this case, the leading end of the uppermost sheet Sa can surely be guided to the given level or more by the sheet abutting surface 6b of the movable wall 6 even if the movable wall 6 moves.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-263766, filed Nov. 30, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-263766 | Nov 2012 | JP | national |