Patent Grant
7044666
The present application claims priority to Japanese Patent Application Nos. 2003-094995 and 2004-024808 filed in the Japanese Patent Office on Mar. 31, 2003, and Jan. 30, 2004, respectively, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a sheet feeding device including a sheet cassette in which recording media such as sheets are stacked and an image forming apparatus.
2. Discussion of the Background
In an image forming apparatus, such as a copier, a printer, a facsimile apparatus and a printing apparatus, an image formed by an image formation part thereof is transferred onto a recording medium such as a recording sheet conveyed from a sheet feeding device, and thereby a record output is obtained.
A cassette in which recording media are stacked is installed in the sheet feeding device, and the sheet feeding device is configured to feed out the recording media in the cassette.
Some cassettes are configured to accommodate recording media of a specific size. In this case, one cassette is necessary for each desired size of recording media, so that the procurement and operating cost of the apparatus is increased. Further, when the image forming apparatus is configured such that one cassette can be installed in the sheet feeding device, when use of a different size of recording media is desired a different cassette must be installed, which is troublesome. Even when the image forming apparatus is configured such that a plurality of cassettes can be installed in the sheet feeding device, often cassettes must be exchanged. Furthermore, because a cassette for recording media of a size that is used infrequently must be also procured, the procurement and operating cost of the apparatus is further increased.
Other cassettes are configured such that recording media of different sizes can be accommodated. In this case, recording media of a desired size is accommodated in the cassette.
Such a cassette capable of accommodating recording media of different sizes generally includes a size detect mechanism to detect the size of recording media stacked in the cassette. Japanese Patent publication No. 0292307 and Japanese Patent Laid-open publication No. 2002-096933 describe a size detect mechanism that determines the size of recording media stacked in a cassette by rotating a link member in conjunction with movement of an end fence regulating rear ends of the recording media and by measuring the rotation amount of the link member. The Japanese Utility Model Laid-open publication No. 06-001349 describes a structure in which the position of a side part of an end fence regulating rear ends of recording media stacked in a cassette is detected by a size detection device provided at one side end of the cassette in the widthwise direction of recording media and thereby the size of recording media stacked in the cassette is determined.
However, in the mechanism described in JP No. 0292307 and JP No. 2002-096933, the link member is relatively large in the widthwise direction of recording media and is rotated, so that the size of the cassette is inevitably increased. In the structure described in JP No. 06-001349 (U), because the size detection device is provided to one side end of the cassette, the size of the cassette in the widthwise direction of recording media is inevitably increased. Further, a size detection part is arranged at one side of the cassette in the widthwise direction of recording media and a contact pressure of the size detection device of the cassette relative to the size detection part is used in determining the position of the side part of the end fence. Therefore, if a contact condition of the size detection device relative to the size detection part is not appropriate, the position of the side part of the end fence cannot be correctly determined so that the size of recording media stacked in the cassette cannot be correctly determined. Further, in the mechanism in which the link member is rotated, a gap is generated between the link member and the cassette, so that the link member is easily deformed due to the contact pressure received from a size detection part, and there is a possibility that the link member is damaged at the end thereof. Further, because the link member is relatively large in the widthwise direction of recording media, the weight of the link member is increased, so that the operating force for the end fence is increased and the operability of the cassette may be deteriorated.
The present invention has been made in view of the above-described and other problems and addresses the above-described and other problems.
Preferred embodiments of the present invention provide a novel sheet feeding device having a mechanism configured to detect the size of recording media stacked in a cassette provided in the sheet feeding device, that avoids increasing the size of the cassette and the operating force for an end fence to regulate rear ends of recording media stacked in the cassette and that avoids damaging a size detecting device provided to the cassette. The preferred embodiments of the present invention further provide a novel image forming apparatus including the sheet feeding device.
According to a preferred embodiment of the present invention, a sheet feeding device includes a cassette in which recording media are configured to be stacked. The cassette includes a rear end regulation member configured to be moved in a direction in which the recording media are fed to regulate rear ends of the recording media and a size detection device configured to swing with movement of the rear end regulation member. The sheet feeding device further includes a size determination device arranged within an area corresponding to a width of the cassette in the direction in which the recording media are fed. The size determination device is configured to determine a size of the recording media stacked in the cassette by detecting a position of the size detection device.
In the sheet feeding device, the size detection device is provided to a backside surface of the cassette. Further, a swing fulcrum of the size detection device is located at one end of the cassette in the direction in which the recording media are fed and the size detection device is configured to extend such that a swinging side end thereof is located at the other end of the cassette in the direction in which the recording media are fed, and the size determination device is arranged at a side of the other end of the cassette in the direction in which the recording media are fed.
Thus, in the sheet feeding device, the size of recording media accommodated in the cassette is detected using the size detection device provided to the backside surface of the cassette and configured to swing in conjunction with movement of the rear end regulation member with a swing fulcrum thereof located at one end of the cassette in the direction in which the recording media are fed and a swinging side end thereof located at the other end of the cassette in the direction in which the recording media are fed. Therefore, a relative small swing of the size detection device results in a larger movement at the swinging side end of the size detection device. The size detection device can be made relatively small in width in the widthwise direction of recording media as compared with a conventional device wherein a size detection device detecting the position of a side part of an end fence regulating rear ends of recording media stacked in a cassette is provided at one side end of the cassette in the widthwise direction of recording media, so that the weight of the size detection device is decreased and thereby the operating force for the rear end regulation member is decreased, and the operability of the cassette is improved. Further, it is not necessary to excessively increase the size of the cassette in width in the direction in which recording media are fed as in the conventional device, so that increasing the size of the cassette can be avoided.
Further, in the sheet feeding device, the cassette may include a tray main body part and a tray expansion/contraction part supported by the tray main body part configured to slide to a cassette expanded position where the cassette is in an expanded state and a cassette contracted position where the cassette is in a contracted state. The tray expansion/contraction part includes a part forming a moving path of the rear end regulation member so that the rear end regulation member is configured to move to regulate rear ends of the recording media. The cassette may further include an auxiliary member that is configured to be attached, when the tray expansion/contraction part is in the cassette expanded position, to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member to extend a length of the moving path of the rear end regulation member of the tray expansion/contraction part between the tray expansion/contraction part and the tray main body part and is configured to be detached from the part of the tray expansion/contraction part forming the moving path of the rear end regulation member when the tray expansion/contraction part is in the cassette contracted position. The size detection device has a swing radius corresponding to the length of the moving path of the rear end regulation member of the tray expansion/contraction part extended by attaching the auxiliary member to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member. Further, a swing fulcrum of the size detection device may be located substantially at a center of the cassette in a widthwise direction of the recording media, and the size detection device may have a swing radius directed toward and extended to an end of the cassette opposite an end of the cassette in the direction in which the recording media are fed.
Thus, the size detection device has a swing radius corresponding to the length of the moving path of the rear end regulation member of the tray expansion/contraction part extended by attaching the auxiliary member to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member and directed toward and extended to an end of the cassette opposite an end of the cassette in the direction in which the recording media are fed. Therefore, even when the swing angle of the size detection device is relatively small, the swing of the size detection device at the swinging side end thereof is relatively larger, so that identifying of the position of the size detection device in the swing thereof in detecting the size of recording media accommodated in the cassette can be reliably made.
Furthermore, in the sheet feeding device, the size detection device has a cam part at a swinging side end thereof and the size determination device is configured to determine the position of the size detection device by being pushed by the cam part, and a tilt prevention member is provided between a wall part of the cassette and the cam part of the size detection device and is configured to contact the cam part so that the cam part can be prevented from being tilted when the cam part pushes the size determination device. The tilt prevention member has a curved surface corresponding to a swinging locus of the cam part of the size detection device.
Thus, in the sheet feeding device, the tilt prevention member formed in an arc shape according with the swinging locus of the cam part of the size detection device is provided to contact the cam part of the size detection device. Therefore, tilting of the cam part due to a reaction force from the size determination device when the cam part pushes the size determination device can be prevented, and thereby the pushing force of the size determination device with the cam part is decreased. Thereby, an error due to unstable contact of the cam part with the size determination device is avoided in detecting the position of the size detection device.
Further, in the cassette including the tray main body part and the tray expansion/contraction part supported by the tray main body part and configured to slide to a cassette expanded position where the cassette is in an expanded state and a cassette contracted position where the cassette is in a contracted state, the part of the tray expansion/contraction part forming the moving path of the rear end regulation member may include a rail configured to permit the rear end regulation member to slide after being placed thereon. In this case, the auxiliary member is configured such that the rail included in the part of the tray expansion/contraction part forming the moving path of the rear end regulation member is continued when the auxiliary member has been attached to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member.
Thus, when the cassette is used in the expanded state with the auxiliary member attached to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member, the length of the moving path of the end regulation member of the tray expansion/contraction part is extended by the attached auxiliary member so that the end regulation member can be moved up to the position, to which, in the contracted state of the cassette, the rear end regulation member can be moved to regulate rear ends of recording media of a smaller size. Accordingly, even when recording media of a smaller size, which, when accommodated in the expanded state of the cassette used in the state in which the cassette can be expanded and contracted, is not regulated at rear ends thereof by the rear end regulation member, are accommodated in the cassette, the rear end regulation member can be moved to the position of regulating the recording media at the rear ends thereof.
Furthermore, the auxiliary member is configured, when the cassette is in the expanded state, to connect, at one side end thereof, with an end of the part of the tray expansion/contraction part forming the moving path of the rear end regulation member in the direction in which the recording media are fed and to contact the tray main body part at the other side end thereof.
Thereby, when the cassette is in the expanded state with the auxiliary member attached to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member, the tray expansion/contraction part is regulated from being inadvertently moved in the direction in which the cassette is contracted, and the cassette can be prevented from being inadvertently contracted.
Still further, in the sheet feeding device, the part of the tray expansion/contraction part forming the moving path of the rear end regulation member may include a sliding guide part configured to support the rear end regulation member to slide, and an end part of the sliding guide part at the side of the tray main body part may be configured such that a fall-off prevention member can be attached thereto to prevent the rear end regulation member from falling off the sliding guide part when the auxiliary member is not attached to the part of the tray expansion/contraction part forming the moving path of the rear end regulation member. The end part of the sliding guide part may be configured to engage with ends of the fall-off prevention member arranged across the sliding guide part.
The fall-off prevention member sets the moving boundary position in the moving path of the rear end regulation member formed by the part of the tray expansion/contraction part and can prevent the rear end regulation member from being disengaged from the sliding guide part included in the part of the tray expansion/contraction part forming the moving path of the rear end regulation member. Further, because the fall-off prevention member is arranged to extend across the sliding guide part and the ends thereof are engaged with the sliding guide part, the fall-off prevention member holds the sliding guide part without distortion to prevent blocking movement of the rear end regulation member by torsional deformation in the sliding guide part. Thereby, the contact condition of the rear end regulation member with the rear ends of recording media stacked in the cassette is appropriately set, so that returning of the recording media when the recording media are fed out can be prevented and thereby satisfactory feeding out of the recording media from the cassette can be provided.
Furthermore, the tray expansion/contraction part may include a reinforcing member extended across the part of the tray expansion/contraction part forming the moving path of the rear end regulation member and integrated with the tray expansion/contraction part at both ends thereof in a direction in which the reinforcing member is extended so that the tray expansion/contraction part can be prevented from extending in a direction orthogonal to a direction in which the tray expansion/contraction part slides.
Thereby, even when a slit extending in the direction in which the tray expansion/contraction part slide is formed in the tray expansion/contraction part such that the slit is opened at an end of the tray expansion/contraction part, the tray expansion/contraction part can be prevented from extending outwardly (in the direction orthogonal to the direction in which the tray expansion/contraction part slides) at the end part thereof by the reinforcing member, so that distortion of the tray expansion/contraction part due to outwardly extending thereof can be prevented, and the rear end regulation member can be prevented from falling off and smooth movement of the rear end regulation member is provided.
Further, in the sheet feeding device, the tray main body part may include holding parts configured to hold the tray expansion/contraction part at the cassette expanded position and the cassette contracted position, and an indication part to differentiate a state in which the tray expansion/contraction part is held by the tray main body part from a state in which the tray expansion/contraction part is released from being held by the tray main body part. The tray expansion/contraction part may include engaging members, and the holding parts of the tray main body part may include locking parts configured to engage with and disengage from the engaging members of the tray expansion/contraction part, and the indication part may be configured to differentiate a state in which the tray expansion/contraction part is held by the tray main body part from a state in which the tray expansion/contraction part is released from being held by the tray main body part according to engaging states of the engaging members of the tray expansion/contraction part and the locking parts of the tray main body part.
Thus, the tray expansion/contraction part can be set in the cassette expanded position and the cassette contracted position according to the intention of the operator and the state of the tray expansion/contraction part is indicated by the indication part, so that inadvertent movement of the tray expansion/contraction part can be prevented.
According to another preferred embodiment of the present invention, an image forming apparatus including the above-described sheet feeding device is provided. By including the sheet feeding device including the cassette described above, the cassette need not be changed according to sizes of recording media, and further, inferior feeding out of recording media can be prevented regardless of the size of recording media accommodated in the cassette.
A more complete appreciation and understanding of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings, wherein:
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.
As illustrated in
The image formation part 100A includes an intermediary transfer belt 102 having a surface extending in the horizontal direction, and image formation units for forming images of individual colors in the relation of complementary colors of separated colors are provided above the intermediary transfer belt 102.
The image formation units of the image formation part 100A includes photoconductors 103B, 103Y, 103C and 103M on which images developed with toner of individual colors (yellow, magenta, cyan and black) can be formed, respectively, along the surface of the intermediary transfer belt 102. Herein below, when a description applies to the photoconductors 103B, 103Y, 103C and 103M, the description will be made using a photoconductor denoted by the reference symbol 103.
The photoconductors 103B, 103Y, 103C and 103M include drums, which are rotatable in the same direction (a counterclockwise direction in
The intermediary transfer belt 102 corresponds to a primary transfer part onto which visual images are sequentially transferred from the image formation units having the photoconductors 103B, 103Y, 103C and 103M. The intermediary transfer belt 102 is spanned around and surrounds a plurality of rollers 102A, 102B and 102C, and is rotated in the direction in which the photoconductors 103B, 103Y, 103C and 103M are rotated at positions where the intermediary transfer belt 102 faces the photoconductors 103B, 103Y, 103C and 103M. The rollers 102A and 102B form the surface of the intermediary transfer belt 102 facing the photoconductors 103B, 103Y, 103C and 103M, and the roller 102C opposes a secondary transfer device 109 while sandwiching the intermediary transfer belt 102 with the secondary transfer device 109, such that the intermediate transfer belt 102 is disposed between the roller 102C and the transfer device 109. A cleaning device 110 cleans the surface of the intermediary transfer belt 102.
The secondary transfer device 109 includes a transfer belt 109C spanned around and surrounding a charge drive roller 109A and a driven roller 109B, and is moved in the same direction as the intermediary transfer belt 102 moves at a secondary transfer position where the charge drive roller 109A faces the roller 102C. By charging the transfer belt 109C with the charge drive roller 109A, a recording medium such as a recording sheet is electrostatically retained on the transfer belt 109C, and thereby the recording medium is conveyed by the transfer belt 109C. Superimposed images of individual colors or an image of a single color on the intermediary transfer belt 102 is transferred at the secondary transfer position onto the recording medium being conveyed by the transfer belt 109C. The recording medium is conveyed to the secondary transfer position from the sheet feeding part 100B.
The sheet feeding part 100B serving as a sheet feeding device of the present invention includes a plurality of cassettes 100B1 in which recording media are accommodated, respectively, a plurality of rollers 100B2 arranged along a conveying path of recording media fed out from the cassettes 100B1, and a pair of registration rollers 100B3 arranged at the upstream side of the secondary transfer position in the direction in which the recording media are conveyed. A recording medium fed out from either of the cassettes 100B1 is conveyed through the conveying path toward the secondary transfer position. In this embodiment, a manual sheet feeding tray 100A1 and a pair of feeding rollers 100A2 are provided so that a recording medium that is not accommodated in the cassettes 100B1 is manually inserted and conveyed toward the secondary transfer position. The manual sheet feeding tray 100A1 is formed by a portion of the wall of the image formation part 100A that is configured to be inclined relative to the wall of the image formation part 100A.
A recording media conveying path from the manual sheet feeding tray 100A1 joins with the conveying path from the cassettes 100B1 toward the registration rollers 100B3 at a midway point thereof so that a timing of conveying a recording medium conveyed through either of the conveying paths toward the secondary transfer position can be set by the registration rollers 100B3.
The writing device 105 controls writing light 105B according to image information obtained as a result of scanning an original document placed on the original document plate 100C1 of the original document scan part 100C or image information outputted from a computer (not shown), and forms latent images corresponding the image information on the photoconductors 103B, 103Y, 103C and 103M.
The original document scan part 100C includes a scanner 100C2 to expose and scan the original document placed on the original document plate 100C1. Further, an automatic original document feeding device 100C3 is arranged at the upper surface of the original document plate 100C1. The automatic original document feeding device 100C3 includes a mechanism to reverse an original document fed onto the original document plate 100C1 so that both surfaces of the original document can be scanned.
A latent image formed on the photoconductor 103 (each of the photoconductors denoted with the reference symbols 103B, 103Y, 103C and 103M in
The full color image on the recording medium is then fixed onto the recording medium by a fixing device 111. The fixing device 111 includes a belt fixing mechanism having a fixing belt heated by a heating roller and a pressure roller facing and contacting the fixing belt (not shown). The belt fixing mechanism can increase a heating area relative to a recording medium as compared with other fixing mechanisms using rollers by providing a contact area, i.e., a nip area, between the fixing belt and the pressure roller.
The recording medium passed the fixing device 111 is selectively conveyed to either of a conveying path toward a discharge tray 113 and a reverse conveying path RP by a conveying path switch claw 112 arranged downstream of the fixing device 111 in the direction in which the recording medium is conveyed.
In the color printer 100 configured as described above, a latent image is formed on the photoconductor 103 that has been uniformly charged by the charging device 104 by scanning an original document placed on the original document plate 100C1 with the scanner 100C2 or by outputting image information from a computer, the latent image is developed into a visual toner image by the development device 106, and the toner image is transferred onto the intermediary transfer belt 102 by the primary transfer device 107.
When forming a single color image with the color printer 100, a toner image transferred onto the intermediary transfer belt 102 is transferred onto a recording medium fed from the sheet feeding part 100B. When forming a full color image with the color printer 100, toner images of individual colors are transferred onto the intermediary transfer belt 102 while being superimposed on top of another on the intermediary transfer belt 102, and then superimposed images of individual colors are transferred onto a recording medium, and thereby the full color image is formed on the recording medium. The single or full color image is fixed onto the recording medium by the fixing device 111, and the recording medium is conveyed toward the discharge tray 113 or reversed to be conveyed again toward the registration rollers 100B3.
The tray main body part 2 includes, as illustrated in
The side fences 5 include an integrated rack, and move in relative directions, respectively, via the pinion gear 6 engaged with the rack. The side fences 5 slidably move to the positions corresponding to side edges of recording media stacked in the cassette 1 to regulate positions of the side edges in the widthwise direction of the recording media, and thereby the recording media stacked in the cassette 1 are prevented from being skewed when the recording media are fed out from the cassette 1.
Referring to
The friction pad 8 uses a friction member such as rubber or cork, and is attached to the stacking plate 7.
Referring to
Referring to
The protruding members provided to the locking parts 37 of the tray main body part 2 are members that are manipulated by an operator. Therefore, marks indicating the hold and hold release positions of the protruding members 37A are provided on surfaces of the locking parts 37 at positions corresponding to the positions of indicators 38 integrated with the protruding members 37A when the protruding members 37A have moved toward and retreated from the groove parts 32, respectively. The operator can recognize the state of the tray expansion/contraction part 1A by identifying the marks on the surfaces of the locking parts 37 pointed by the indicators 38. Thereby, inadvertent movement of the tray expansion/contraction part 1A by the operator can be prevented.
When the cassette 1 is used in the state in which the cassette 1 is not expanded and contracted by the operator, the marks indicating the hold and hold release positions of the protruding members 37A on the surfaces of the looking parts 37 may be covered by arranging a blinder member over the marks.
The tray expansion/contraction part 1A includes, as illustrated in
Referring to
The portion of the end fence guide part 13 extending beyond the edge of the tray expansion/contraction part 1A is formed in a predetermined length such that, when the tray expansion/contraction part 1A is in the contracted position where the cassette 1 is contracted, the part of the end fence guide part 13 extending beyond the edge of the tray extension/contraction part 1A is put into a space formed by a cut part 2B (see
As illustrated in
The fall-off prevention member 33 can prevent the end fence 31 from being disengaged from the end part of the portion of the end fence guide part 13 extending beyond the edge of the tray expansion/contraction part 1A when the tray expansion/contraction part 1A is in the expanded position and the end part of the portion of the end fence guide part 13 extending beyond the edge of the tray expansion/contraction part 1A is separated from the edge of the cut part 2B of the tray main body part 2. Further, when the end part of the portion of the end fence guide part 13 extending beyond the edge of the tray expansion/contraction part 1A is formed in such a size that is smaller than the inside dimension of the cut part 2B of the tray main body part 2, the fall-off prevention member 33 holds the end part of the end fence guide part 13 such that the rail parts 13R and 13R1 are prevented from inadvertently separating from each other within a difference between the size of the end part of the end fence guide part 13 and the inside dimension of the cut part 2B of the tray main body part 2. Thereby, the end fence 31 can be prevented from being easily disengaged from the rail parts 13R and 13R1 of the end fence guide part 13.
Because the part of the end fence guide part 13 extending beyond the edge of the tray expansion/contraction part 1A is formed in the predetermined length as described above, when the tray expansion/contraction part 1A is in the expanded position where the cassette 1 is expanded, a gap (in
Referring to
The end part of the auxiliary rail 12 that is positioned at the side of the cut part 2B of the tray main body part 2 is arranged to contact the edge of the cut part 2B of the tray main body part 2. That is, the gap SA (
The swinging side end of the size detection plate 14, which is at the opposite side of the swing fulcrum, is located at the position where the rear end of the tray expansion/contraction part 1A, that corresponds to the other side end of the cassette 1 in the direction in which recording media accommodated in the cassette 1 are fed, is located. A guide groove 16 is provided at a mid-way part of the size detection plate 14 leading to the swinging side end thereof, and a sliding pin 17 integrated with the bottom part of the end fence 31 (see
The guide groove 16 is formed in a shape that enables the size detection plate 14 to swing according to movement of the sliding pin 17. That is, by moving the end fence 31 to the position of regulating rear ends of recording media stacked in the cassette 1, the sliding pin 17 integrated with the end fence 31 is moved and thereby the size detection plate 14 is swung.
Referring to
In this embodiment, to prevent that the cam part 14A of the size detection plate 14 from tilting due to a reaction force from the push switch 18 when the cam part 14A pushes the push switch 18 and thereby the force of pushing the pushing switch 18 with the cam part 14A is decreased so that an error is caused in detecting the position of the size detection plate 14 in the swing thereof, as illustrated in
In this embodiment, the size of recording media accommodated in the cassette 1 is detected using the size detection plate 14 as a swing member having a swing radius along the direction in which recording media accommodated in the cassette 1 are fed. Therefore, the swing of the size detection plate 14 can be obtained large at the swinging side end thereof with a relatively small swing angle. The size detection plate 14 can be made relatively small in width in the widthwise direction of recording media as compared with a conventional cassette wherein a size detection device detecting the position of a side part of an end fence regulating rear ends of recording media stacked in the cassette is provided at one side end of the cassette in the widthwise direction of recording media, so that the weight of the size detection plate 14 is decreased and thereby the operating force for the end fence 31 is decreased, and the operability of the cassette 1 is improved. Further, it is not necessary to excessively increase the size of the cassette 1 in width in the direction in which recording media are fed as in the conventional cassette. Further, because the cam part 14A of the size detection plate 14 opposes the push switch 18 provided at the backside of the cassette 1 in the direction in which the cassette 1 is pushed to be installed in the sheet feeding part 100B of the color printer 100, differently from when a sensor part such as a push switch is provided in the direction orthogonal to the direction in which the cassette 1 is pushed to be installed in the main body of an apparatus, the opposing position of the cam part 14A of the size detection plate 14 relative to the push switch 18 can be set. Therefore, the opposing relation of the cam part 14A relative to the push switch 18 can be stable, in contrast to the case wherein a sensor part is provided in the direction orthogonal to the direction in which the cassette 1 is pushed.
A reinforcing member 20 may be provided to the tray expansion/contraction part 1A as illustrated in
The tray expansion/contraction part 1A uses the rail parts 13R and 13R1 at the end fence guide part 13 thereof and the elongated slit 13B is formed between the rail parts 13R and 13R1 as described above. Therefore, the bottom face of the tray expansion/contraction part 1A is discontinuous at the elongated slit 13B thereof. Further, as described above also, the elongated slit 13B between the rail parts 13R and 13R1 of the end fence guide part 13 is opened at the end part of the portion of the end fence guide part 13 extending beyond the edge of the tray expansion/contraction part 1A. Due to such structure of the end fence guide part 13, when the tray expansion/contraction part 1A is formed by resin molding, a problem can occur in that the end part of the end fence guide part 13 where the elongated slit 13B is opened extends in the widthwise direction of recording media and in that the tray expansion/contraction part 1A is loose or unstable due to lack of strength. Therefore, the reinforcing member 20 can be provided along the widthwise direction of recording media (orthogonal to the direction in which the cassette 1 is expanded and contracted) to cross over the end fence guide part 13, in other words, to extend over the end fence guide part 13. Thereby, the tray expansion/contraction part 1A can be prevented from extending in the direction orthogonal to the direction in which the cassette 1 is expanded and contracted, so that the positional accuracy of the tray expansion/contraction part 1A is maintained and changes in shape thereof can be prevented. A steel sheet having high rigidity may be used for the reinforcing member 20. The reinforcing member 20 is integrated by fasteners with the tray expansion/contraction part 1A in the state in which positioning pins (not shown) provided at both end parts of the reinforcing member 20 are engaged with positioning holes (not shown) provided to the tray expansion/contraction part 1A.
The reinforcing member 20 is arranged with a gap between the bottom face of the tray expansion/contraction part 1A and the reinforcing member 20, and the size detection plate 14 is inserted into the gap. Thereby, the reinforcing member 20 serves as a guide part for the size detection plate 14 in the vertical direction.
The rib-state guide part 21 guides the recording media conveyed from the cassette 1 located at the lower side stand of the sheet feeding part 100B to pass through the gap in cooperation with the end face of the tray main body part 2 opposing the rib-state guide part 21 of the conveying guide part 3 to the conveying path of recording media fed out from the cassettes 1 toward the registration rollers 100B3 (see
The conveying guide part 3 is integrally supported by the tray main body part 2 together with the outer cover part 4, and as the supporting mechanism, positioning pins 22 are provided to sidewalls of the tray main body part 2 at the side where recording media are fed out and positioning holes 23 are provided to the conveying guide part 3 to correspond to the positioning pins 22. By engaging the sidewalls of the tray main body part 2 where the positioning pins 22 are provided with the conveying guide part 3 by taking advantage of elasticity of the sidewalls of the tray main body part 2, the positioning pins 22 are pushed into the positioning holes 23 provided to the conveying guide part 3. Thereby, the conveying guide part 3 is integrally supported by the tray main body part 2. Because the positioning pins 22 are pushed into the positioning holes 23, the position of the conveying guide part 3 relative to the tray main body part 2 is maintained, so that the dimension of the gap between the rib-state guide part 21 of the conveying guide part 3 and the end face of the tray main body part 2 serving as the conveying path of recording media fed out from another cassette 1 located at the lower side stand of the sheet feeding part 100B can be maintained.
As described above, the conveying guide part 3 and the outer cover part 4 that are integrated with each other is attached to the tray main body part 2 by engaging the positioning pins 22 of the tray main body part 2 with the positions holes 23 of the conveying guide part 3. Therefore, when providing another type of the cassette 1 for use in a different image forming apparatus, if it is desired to change the outer appearance of the cassette 1 to match that of the image forming apparatus for example, it can be provided by changing the outer cover part 4 (and the conveying guide part 3) without changing the tray main body part 2. That is, the tray main body part 2 can be commonly used in different models of the cassette 1. Accordingly, as compared with a case that the conveying guide part 3, the outer cover part 4 and the tray main body part 2 are integral with each other, in providing various types of the cassette 1 for use in different image forming apparatuses, production cost and administrative expenses can be reduced.
In the above-described embodiment, the conveying guide part 3 and the outer cover part 4 are configured to be assembled with one another. However, the guide and cover parts may be integrally molded.
As illustrated in
The levers 24 are members for raising the swinging side end of the stacking plate 7 by hooking ends of the springs 9, opposite the ends hooked to the levers 24, to the stacking plate 7. When the cassette 1 is installed in the sheet feeding part 100B of the color printer 100, the levers 24 are caused to swing in the arising direction by a guide member provided in the sheet feeding part 100B of the color printer 100 as described below. Thereby, the swinging side end of the stacking plate 7 is raised, so that the stacking plate 7 swings in the direction in which the swinging side end of the stacking plate 7 is caused to contact the feeding roller 10 provided in the sheet feeding part 100B of the color printer 100 as illustrated in
When the cassette 1 has been drawn out and detached from the sheet feeding part 100B of the color printer 100, the levers 24 are released from being raised by the raising guide members 120 of the sheet feeding part 100B of the color printer 100. Thereby, the levers 24 come down, and thereby the stacking plate 7 comes down also, so that pressure contact between the feeding roller 10 and the recording media stacked on the stacking plate 7 is released.
In this embodiment, the swinging side ends of the levers 24 are raised by the guide members 120 provided in the sheet feeding part 100B of the color printer 100 as described above. However, the swinging side ends of the levers 24 can be raised without using such a member provided in the sheet feeding part 100B of the color printer 100. For example, by forming the swinging fulcrum side parts of the levers 24 in crank-like shapes and by configuring the levers 24 such that the swinging fulcrum side parts thereof are rotated to and stopped at a predetermined angle by manipulation of an operation part provided to the conveying guide part 3, the swinging side ends of the levers 24 can be raised with rotation of the swinging fulcrum side ends of the levers 24.
In this embodiment, as described above, the levers 24 are provided to the conveying guide part 3 of the cassette 1. Therefore, when providing another type of the cassette 1 for use in a different image forming apparatus, even if the cassette 1 is desired to be changed in contact pressure and/or contact timing between recording media and a feeding roller of the apparatus, it can be provided by changing the conveying guide part 3 (and the outer cover part 4 when integrated with the conveying guide part 3) without changing the tray main body part 2. Further, even when the shape of the conveying path of recording media fed from another cassette 1 at the lower side stand is desired to be changed, it can be provided by changing the conveying guide part 3 without changing other parts of the cassette 1.
Now, the outer cover part 4 is described with reference to
A positioning part for positioning the cassette 1 relative to the sheet feeding part 100B of the color printer 100 when the cassette 1 is installed in the sheet feeding part 100B of the color printer 100 is provided, though not shown, to the conveying guide part 3. A member protruding from the sheet feeding part 100B of the color printer 100 is sandwiched in a gutter formed in the positioning part of the conveying guide part 3, and thereby the posture of the cassette 1 relative to the sheet feeding part 100B of the color printer 100 is regulated.
The cassette 1 in this embodiment is provided with a paper end detection part detecting that recording media stacked on the stacking plate 7 have run out.
A mechanism to detect a remaining quantity of recording media stacked on the stacking plate 7 is also provided to the cassette 1. The mechanism uses a feeler 28 as a remaining quantity detect device illustrated in
The remaining quantity detection auxiliary feeler 30 can be alternatively supported by the axis provided to the end part of the tray main body part 2 at the other side of the tray main body part 2 in the widthwise direction of recording media. Thereby, the cassette 1 can be used regardless of at which side of the feeding roller 10 the remaining quantity detection feeler 28 is located in the sheet feeding part 100B of the color printer 100. Further, when providing another type of the cassette 1 for use in a different image forming apparatus, even if the conveying guide part 3 and/or the outer cover part 4 need to be changed to match the image forming apparatus, the tray main body part 2 and the tray expansion/contraction part 1A need not be changed at whichever side of a feeding roller a feeler as a remaining quantity detection sensor is located in the apparatus.
Further, as illustrated in
With the above-described configuration, the cassette 1 can be used in two states, i.e., one state in which the cassette 1 can be expanded and contracted and the other state in which the cassette 1 is in the expanded state with the auxiliary rail 12 attached to the end of the end fence guide part 13 of the tray expansion/contraction part 1A, and in both of the states, recording media accommodated in the cassette 1 can be satisfactorily fed out regardless of sizes of the recording media. In particular, when the cassette 1 is used in the state in which the cassette 1 can be expanded and contracted, the fall-off prevention member 33 is provided to the end part of the end fence guide part 13 of the tray expansion/contraction part 1A, so that the end fence 31 can be prevented from being inadvertently fallen off in particular when the cassette 1 is in the expanded state and the end of the end fence guide part 13 of the tray expansion/contraction part 1A is distant from the edge of the cut part 2B of the tray main body part 2. When the cassette 1 is used in the expanded state with the auxiliary rail 12 attached to the end of the end fence guide part 13 of the tray expansion/contraction part 1A, the length of the moving path of the end fence 31 of the tray expansion/contraction part 1A is extended by the attached auxiliary rail 12 so that the end fence 31 can be moved up to the position, to which, in the contracted state of the cassette 1, the end fence 31 can be moved to regulate rear ends of recording media of a smaller size. Thereby, even when recording media of a smaller size, which, when accommodated in the expanded state of the cassette 1 used in the state in which the cassette 1 can be expanded and contracted, cannot be regulated at rear ends thereof by the end fence 31, are accommodated, the recording media can be regulated at rear ends thereof by the end fence 31, so that satisfactory feeding out of the recording media is provided.
Further, detection of the remaining quantity of recording media stacked on the stacking plate 7 of the cassette 1 and detection of running out of the recording media are performed by the members such as feelers provided in the sheet feeding part 100B of the color printer 100 in which the cassette 1 is installed. Therefore, the major parts of the cassette 1, i.e., the tray expansion/contraction part 1A, the tray main body part 2, the end fence 31, and the enforcement member 20 need not be changed based upon the conditions of the sheet feeding part 100B of the color printer 100. That is, the major parts of the cassette 1 can be commonly used when the cassette 1 is used in different image forming apparatuses.
Now, another preferred embodiment of the present invention is described.
The cassette 1′ is held in the contracted and expanded states (the states illustrated in
In the cassette 1′, the maximum size of recording media that can be accommodated when the cassette 1′ is in the contracted state is set to the A4 size, for example, and the maximum size of recording media that can be accommodated when the cassette 1′ is in the expanded state is set to the legal size which is larger than the A4 size, for example.
When the cassette 1′ is in the expanded state illustrated in
The cassette 1′ can omit the size detection plate 14 that is provided to the cassette 1 of the previous embodiment. Instead, a disk-like size set dial 34 is provided to the outer cover part 4′ such that a part of the periphery of the size set dial 34 can be seen through an opening provided to the outer cover part 4′.
Indicators indicating sizes of recording media are marked on the periphery surface of the size set dial 34, and by manually rotating the size set dial 34, the part of the periphery of the size set dial 34 that can be seen through the opening provided to the outer cover part 4′ is changed, and thereby the size indicated by the size set dial 34 is changed.
A cam part 35 is provided to the end surface of the size set dial 34 in the axial direction thereof, and a push switch (not shown) is provided to contact the cam part 35. Thereby, by rotating the size set dial 34, the relation of the cam part 35 relative to the push switch changes, so that the size of recording media can be set.
As a mechanism for integrating the outer cover part 4′ with the tray main body part 2, a flexible locking piece 36 fixed to the outer cover part 4′ at its base end and having a locking roller 36A at its swinging end and an engaging part provided to the tray main body part 2 are used. The engaging part of the tray main body part 2 includes, though not shown, a concave and convex part into which the locking roller 36A of the locking piece 36 can enter after sliding thereon. When attaching the outer cover part 4′ to the tray main body part 2, the locking piece 36 once bends to be deformed and slides on the concave and convex part of the engaging part of the tray main body part 2, and then enters into the concave of the concave and convex part. Thereby, the outer cover part 4′ is integrated with the tray main body part 2 in the state in which the outer cover part 4′ can be prevented from falling off.
With the above-described configuration, the sheet cassette 1′ can be expanded and contracted by moving the tray expansion/contraction part 1A′ to the expanded position and the contracted position. Therefore, in the color printer 100, the sheet cassette 1′ can be used in the expanded or contracted state or the sheet cassette 1′ can be used while being expanded and contracted depending upon sizes of recording media. Thus, regardless of how the sheet cassette 1′ is used in the color printer 100, the tray expansion/contraction part 1A′, the tray main body part 2, and the outer cover part 4′ that is integrated with the conveying guide part 3, of the sheet cassette 1′ can be commonly used.
Numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention can be practiced otherwise than as specifically described herein.
| Number | Date | Country | Kind |
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