1. Field of the Invention
The present invention relates to a sheet feeding device which separates and conveys stacked recording media one by one, and a recording apparatus on which the sheet feeding device is mounted.
2. Description of the Related Art
A recording apparatus such as a printer, a photocopying machine or a facsimile machine includes a sheet feeding device which stacks and contains a plurality of recording media in a sheet feeding tray, and separates and feeds the stacked and contained recording media one by one. As separation systems for the recording media in the sheet feeding device, many constitutions have been suggested, and as one of the constitutions, an inclined surface separation system is known where a front edge of each recording medium is made to abut on a separating member disposed on an inclined surface which is inclined to a traveling direction of the recording media, thereby separating the recording media. The sheet feeding device of the inclined surface separation system is disclosed in JP-A-2008-239272 and JP-A-2004-075394.
JP-A-2008-239272 discloses a sheet feeding device where a plurality of separation claw pieces are fixedly arranged along an inclined surface on which the recording media abut. In this sheet feeding device, to prevent the double-sheets feeding of the recording media, the separation claw pieces are formed so that an angle of each claw piece to the inclined surface on a downstream side (a vertex side of the inclined surface) in a traveling direction becomes smaller than on an upstream side (a foot side of the inclined surface) in the traveling direction.
Moreover, JP-A-2004-075394 discloses a sheet feeding device where a separating member having projections formed along an inclined surface is disposed. This separating member is movable along the inclined surface, a base end of the separating member on a bottom side of a sheet feeding tray is formed in a cantilever-like constitution, or the separating member turns around a portion of the separating member which is a turn center, so that a further improved separation performance is exerted, when each recording medium abuts on the inclined surface.
In a recording apparatus, there are used various types of recording media having different characteristics, for example, recording media called plain papers and having a low rigidity, recording media called photograph sheets and having a high rigidity, and the like. For example, since the plain papers have the low rigidity, it is difficult to separate the papers one by one, but since the photograph sheets have the high rigidity, the sheets can easily be separated one by one.
It is not easy to separate the recording media having the different characteristics one by one in this way by use of a common sheet feeding device of an inclined surface separation system. That is, a resistance required to separate the recording media in the inclined surface separation system (a relative relation between the required resistance and a limited resistance) varies for each type of the recording media. Therefore, it is not possible to set such a relation between the resistances as to enable the suitable separation of any recording media.
For example, in the separation device disclosed in JP-A-2004-075394, the separating member is movable. In the constitution where the member moves along the inclined surface, however, it is not possible to create such a difference of the frictions as to assure the separating operations of the recording media having the different characteristics. Moreover, in the constitution where the separating member turns around a portion of the member which is a supporting point, the resistances are different between an inclined state of the separating member in a case where an amount of the stacked recording media is small and an inclined state of the separating member in a case where the amount is large. In consequence, the relation between the resistances changes in accordance with a stack position, and even when the same type of recording media are separated, the media cannot suitably be separated.
Moreover, when the photograph sheets are used as the recording media, there is a possibility that an excessively large resistance is applied to a front edge of each photograph sheet that comes in contact with the separating member to peel off the coating surface of the photograph sheet, if the separating resistance is not suitably set. Furthermore, there is known a constitution where a U-turn-like path is employed as a conveyance path of the recording media for the purpose of making the recording apparatus smaller. For example, when the photograph sheets are used in this recording apparatus, the separating member abuts on a recording surface (the coating surface), and hence there is also a possibility that the coating surface is damaged, when an unsuitable resistance is applied.
The present invention relates to a sheet feeding device based on a constitution which separates a plurality of stacked recording media one by one, and a recording apparatus on which the sheet feeding device is mounted. More particularly, an object of the present invention is to provide a sheet feeding device including a constitution which can suitably separate and convey recording media one by one in accordance with characteristics of the recording media (especially, the rigidity of the recording media), irrespective of the characteristics of the recording media, and a recording apparatus on which the sheet feeding device is mounted.
The present invention has been developed by focusing on a viewpoint that it is possible to regulate a separating resistance in separating recording media, when a constitution is employed where a separating member which separates the recording media moves forwards and backwards along an inclined surface while maintaining the same inclining angle as in the inclination of the inclined surface for inclined-surface separation. That is, the present invention employs a constitution where when a recording medium having a low rigidity abuts on the separating member, the separating member essentially does not move backwards, but exerts a large separating resistance, and when a recording medium having a high rigidity abuts on the separating member, the separating member moves backwards, and the separating resistance becomes small. Additionally, in the constitution where the member moves forwards and backwards while maintaining the same inclining angle as that of the inclined surface, the separating resistance does not change in accordance with an amount of the stacked recording media, and a constant separating resistance is maintained from a state where the recording media are fully stacked to an empty state, which enables stable separation.
To achieve the above object, a sheet feeding device of the present invention is a sheet feeding device which feeds a plurality of stacked sheet-like recording media one by one from a tray containing the recording media, comprising: a sheet feeding roller which comes in contact with the uppermost layer of the recording media contained in the tray, and rotates to feed the recording medium; an inclined member including an inclined surface which is positioned on a downstream side in a feeding direction of the recording media, and inclined at an obtuse angle to the feeding direction of the recording media, and on which the fed recording medium abuts; and a separating member having an uneven surface, to separate the one fed recording medium, wherein the separating member is configured to be movable between a position projecting to the inclined member and a position retreated from the projecting position, while maintaining the same inclining angle as that of the inclined member.
To achieve the above object, a recording apparatus of the present invention comprises the sheet feeding device, and a recording head which records an image on a recording medium fed from the sheet feeding device.
According to the present invention, a plurality of recording media stacked on one another can suitably be separated one by one in accordance with characteristics of the recording media (especially the rigidity of the recording media), irrespective of the characteristics of the recording media, and regardless of an amount of the stacked recording media.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
On a downstream side of the inclined surface member 102 in a conveying direction of the recording medium P, a U-shaped conveying guide member 108 is disposed. Between the inclined surface member 102 and the conveying guide member 108, a conveying roller 109 is disposed. The recording medium P separated by the inclined surface member 102 is conveyed by a conveying force of the sheet feeding roller 106, so that the medium meshes with the conveying roller 109. Afterward, the recording medium P is conveyed along the conveying guide member 108 to the platen 15.
Hereinafter, the inclined surface member 102 will be described in detail.
First, the abutment member 103 will be described.
Next, the separating member 111 will be described.
Hereinafter, a constitution of the link mechanism 120 will be described.
In the present embodiment, the link mechanism 120 includes a pair of link members 114 and 115. The link members 114 and 115 are linked to cross each other at center C. One end of the link member 114 (one link member) is rotatably attached to the separating member 111 via a fitting hole K1. In the separating member 111, one end of the link member 115 (the other link member) is attached to a position which is lower than the one end of the link member 114. A fitting hole is formed in the one end of the link member 115, and this fitting hole engages with a slide shaft K2 along a long hole 111c formed in the separating member 111 in a direction crossing the traveling direction D. In the present embodiment, a straight line G1 (see
In the other end of the link member 114, a fitting hole is formed. This fitting hole engages with a slide shaft S2 which slides in the same direction as the one end of the link member 115. In the inclined surface member 102, the other end of the link member 115 is rotatably attached to a position which is higher than the other end of the link member 114 via a fitting hole S1. In the present embodiment, a straight line G2 connecting the other end of the link member 114 to the other end of the link member 115 becomes substantially perpendicular to the traveling direction D. Therefore, the slide shaft S2 is slidable in the direction of the arrow E shown in
On an opposite side of the surface 111a of the separating member 111, a spring member 116 is attached. The spring member 116 presses the separating member 111, to hold the separating member 111 at the above projecting position. A pressing force of the spring member 116 acts in a direction opposite to an abutment force of each recording medium P (this abutment force is set by means of a rigidity of the recording medium in a distance from a contact portion of the sheet feeding roller 106 which has fed the recording medium and the front edge of the recording medium which abuts on the separating member 111, or the rigidity of the recording medium itself). The rigidity of the recording medium for use and an acting force of the spring member 116 are suitably regulated.
In the sheet feeding device 11, when the abutment force received by the separating member 111 at the projecting position during the abutment of the recording medium P is larger than the pressing force of the spring member 116, the slide shaft S2 and the slide shaft K2 simultaneously slide in the direction of the arrow E (see
Moreover, the control portion 901 issues an instruction to an image forming motor driver 912 so as to supply the power to an image forming portion motor 913. The image forming portion motor 913 is connected to an image forming portion 914. The image forming portion 914 and the conveyance drive transmission mechanism 908 are connected to a sheet feeding drive transmission mechanism 910. The sheet feeding drive transmission mechanism 910 selectively switches the transmission of the power from the conveyance drive transmission mechanism 908 to the sheet feeding mechanism 100 and the non-transmission of the power, in accordance with the position of the carriage 18 of the image forming portion 914. In consequence, it is possible to perform synchronous drive/asynchronous drive of the sheet feeding mechanism 100 and the conveying roller 109.
The rotating states and load states of the above motors and the conveyance state of the recording media P are detected by sensors constituting a sensor group 915 disposed in portions of the ink jet recording apparatus 10. Detection information of the sensor group 915 is sent to the control portion 901. The control portion 901 controls the respective motors on the basis of the signal input from the PC 902 or the operation panel 903 and the detection information input from the sensor group 915.
After the start of the sheet feeding operation, the control portion 901 judges whether or not an amount of the recording media P to be conveyed reaches a constant amount (step S2). The constant amount is the minimum amount required for conveying the front edge of each recording medium P to the pair of main conveying rollers 16. Then, the control portion 901 judges whether or not one sensor (not shown) of the sensor group 915 detects that the recording medium P reaches the pair of main conveying rollers 16, before a predetermined time elapses (step S3). When the reaching of the recording medium P is not detected, the control portion 901 allows the operation panel 903 to display a sheet feeding error (step S11), thereby prompting a user to feed the recording medium P again. When the control portion 901 accepts the sheet re-feeding through an error cancel key disposed in the operation panel 903 (step S12), the control portion returns to the operation of the step S1.
In the step S3, when the sensor detects that the front edge of the recording medium P nearly reaches the pair of main conveying rollers 16, the control portion 901 performs a resist operation (steps S4 and 5). The resist operation mentioned herein is an operation of correcting the direction of the recording medium P so that one side of the front edge of the recording medium P crosses the conveying direction of the recording medium P at right angles. After performing the resist operation, the control portion 901 allows the pair of main conveying rollers 16 and the image forming portion 914 to perform the image forming operation (step S6 to step S8). On terminating the image forming operation (step S9), the control portion 901 performs a discharge operation to discharge the recording medium P (step S10).
According to the present embodiment, when the recording medium P has characteristics that the rigidity is low (double-sheets feeding easily occurs) and that the recording surface is not easily damaged, the separating member 111 is held at the projecting position. Therefore, the projections 111b can enhance a separating performance. In contrast, when the recording medium P has characteristics that the rigidity is high and that the recording surface is easily damaged, the separating member 111 moves from the projecting position to the retreated position in accordance with the rigidity. Therefore, the recording surface of the recording medium P does not come in contact with the projections 111b, and hence the damages on the recording surface can be decreased, when the recording medium P passes through the inclined surface member 102. Furthermore, the separating member 111 can stably perform the separating operation, even when the amount of the stacked recording media P is large or small. Therefore, a plurality of recording media stacked on one another can suitably be separated one by one in accordance with the type of the recording media.
In the present embodiment, the abutment force received by the separating member 111 is efficiently transmitted to the link mechanism 120, and hence the above straight lines G1 and G2 are perpendicular to the traveling direction D in the constitution. However, the present invention is not limited to this constitution. For example, as shown in
A recording apparatus of the present embodiment will be described. In the recording apparatus of the present embodiment, a constitution of a link mechanism 120 is different from that in the above ink jet recording apparatus 10 of Embodiment 1. Hereinafter, the constitution of the link mechanism 120 will be described in detail.
In the present embodiment, the link member 114 and the link member 115 support the separating member 111 at a projecting position, in an inclined state at an angle φ to a traveling direction D.
In a sheet feeding device 11, when an abutment force is larger than a pressing force of a spring member 116, the link members 114 and 115 rotate around the other ends thereof in a rotating direction F. In consequence, the separating member 111 moves from the projecting position toward a retreated position to hide in the inclined surface member 102. This moving operation of the separating member 111 is similarly performed regardless of a height of the stacked recording media P in a sheet feeding tray 101.
According to the present embodiment, similarly to Embodiment 1, the separating member 111 moves from the projecting position toward the retreated position in accordance with the rigidity of the recording medium P. Therefore, a plurality of recording media stacked on one another can suitably be separated one by one in accordance with the type of the recording media.
According to the present embodiment, it is not necessary to link the link member 114 and the link member 115 to each other so as to cross each other. Therefore, unlike Embodiment 1, the link mechanism 120 can be formed in a simple constitution. Furthermore, the link member 114 and the link member 115 can be formed in the same shape and size, and hence low cost can be realized. In the present embodiment, two link members are used, but there are not any special restrictions on the number of the link members as long as a plurality of link members are used.
Additionally, also in this constitution example, the inclined surface of the separating member 111 moves while maintaining the inclining angle of the inclined surface member 102.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2011-178796, filed Aug. 18, 2011, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-178796 | Aug 2011 | JP | national |