The present invention relates to a sheet feeding device which feeds sheets.
Conventionally, some sheet feeding devices which feeds sheets are equipped with a configuration which corrects oblique movement by adjusting sheet direction and position. The configuration to correct oblique movement of sheets is that correcting oblique movement of a leading end of sheet by abutting the leading end of the sheet with a nip portion of a registration roller pair which is remaining stationary and forming a loop of the sheet at upstream of the registration roller pair.
However, in a sheet feeding process after correcting oblique movement of the leading end of the sheet, buckling or oblique movement of the sheet may occur due to a difference in loop shape (distortion) in a sheet width direction perpendicular to a sheet feeding direction. Especially, a buckling of a sheet is more remarkable in thin sheets with small basis weight, and wrinkles may occur in the sheet. In Japanese Laid-Open Patent Application (JP-A) 2020-83523, a technology to avoid wrinkling and oblique movement of sheets by spacing away the feeding nip portion of the feeding roller pair at upstream from the registration roller pair and not restricting the sheets by the feeding roller pair at the rear end of the sheets, when the registration roller pair feeds the sheets, is disclosed. In addition, there is a configuration in which, in order to feed sheets to the registration roller pair, a second feeding passage is provided to feed the sheets that have passed through the first feeding passage and have been reversed, back to the registration roller pair, besides a first sheet feeding passage that feeds sheets from a feeding portion that feeds the sheets to the registration roller pair. Furthermore, a first feeding roller pair provided at upstream of the registration roller pair in the first feeding passage and a second feeding roller pair provided at upstream of the registration roller pair in the second feeding passage may be configured with different roller pairs.
In this case, the obliqueness of the sheets passing through the second feeding passage is small because oblique movement of the leading end of the sheets is corrected once the sheets pass through the first feeding passage. Therefore, configuring the nip portion of the second feeding roller pair in the second feeding passage so that they space away from each other may increase the cost and the size of the device due to an increase in the number of parts.
An object of the present invention is to provide a sheet feeding device to reduce oblique movement of a sheet in a feeding process after correcting oblique movement of the sheet.
According to an aspect of the present invention, there is provided a sheet feeding device comprising a feeding portion configured to feed a sheet accommodated therein, a first feeding roller pair configured to nip and feed the sheet fed by said feeding portion, a registration roller pair configured to nip and feed the sheet by forming a nip portion, said registration roller pair correcting oblique movement of the sheet by abutting a leading end of the sheet fed by said first feeding roller pair against said nip portion which is remaining stationary, a sheet feeding passage, provided between said first feeding roller pair and said registration roller pair with respect to a sheet feeding direction, through which the sheet fed by said first feeding roller pair is passed, a revering portion provided downstream of said registration roller pair with respect to the sheet feeding direction and configured to reverse the sheet, and a second feeding roller pair configured to nip and feed the sheet reversed by said reversing portion to said registration roller pair so as to merge with said sheet feeding passage at downstream of said first feeding roller pair and at upstream of said registration roller pair, wherein said second roller pair includes a feeding roller for feeding the sheet and a driven roller driven by rotation of said second feeding roller pair, wherein said nip portion of said first feeding roller pair is capable of being spaced away and said driven roller is movable with respect to a sheet width direction perpendicular to the sheet feeding direction, and wherein said nip portion of said first feeding roller pair is in a spaced state when the sheet fed by said first feeding roller pair is fed by said registration roller pair, and a nip portion of said second feeding roller pair is not in the spaced state and said driven roller moves with respect to the sheet width direction when the sheet fed by said second feeding roller pair is fed by said registration roller pair and said second feeding roller pair.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Part (a) of
Part (a) of
Part (b) of
A first embodiment of the present invention will be described with reference to
An image forming apparatus 100 of this embodiment is a color printer applying an electrophotographic method, and employs an intermediary transfer tandem method in which a plurality of (four in case of this embodiment) image forming portions 120 are arranged along on an intermediary transfer belt 130. The image forming apparatus 100 with the method as described above has advantages such as excellent adaptability to a wide variety of recent sheets S and high print productivity. The sheets S include paper, plastic film, cloth, and other sheet materials.
The sheets S are stored in a accommodating container 101 as a storage portion. The accommodating container 101 is provided with a lift-up portion that lifts up the sheets, and the sheets S in the accommodating container 101 are stacked on the lift-up portion. The sheet S stored in the accommodating container 101 is fed to a single-side feeding passage 201 as a first feeding passage by a feeding portion 106 which is comprised of a pair of rollers.
A registration unit 102 as an oblique movement correction portion and a first registration pre-roller pair 108 as a first rotatable member pair are arranged in the single-side feeding passage 201. The first registration pre-roller pair 108 nips and feeds the sheets at the upstream side of the sheet feeding direction of the registration unit 102. The sheet S fed to the single-side feeding passage 201 by the feeding portion 106 passes through the first registration pre-roller pair 108 and oblique movement of the sheet S is corrected in the registration unit 102. Then, the sheet S passes through the feeding unit, and is sent to a secondary transfer portion 103.
The secondary transfer portion 103 is a transfer nip portion of a toner image to the sheet S formed by an opposing secondary transfer inner roller 104, an intermediary transfer belt 130, and a secondary transfer outer roller 105. In the secondary transfer portion 103, an unfixed image is attracted from an intermediary transfer belt 130 to the surface of the sheet S by applying a predetermined pressure and an electrostatic additional bias. The single-side feeding passage 201 for feeding the sheet S is comprised of a sheet feeding portion (such as a roller pair, an attraction belt) arranged at appropriate intervals for feeding the sheet S while nipping it, and a sheet guide 107 which guides the sheet S while controlling its movement.
The registration unit 102 is a pair of registration rollers, and has a function of correcting oblique movement of the sheet S by aligning the leading end of the sheet S in the way of abutting against the sheet S which is fed by the first registration pre-roller pair 108 and forming a loop. The registration unit 102 also has a function of feeding the sheet S to the secondary transfer portion 103 at a timing of image formation on the sheet S, that is, a predetermined timing according to the toner image borne on the intermediary transfer belt 130. After correcting the oblique movement of the sheet S, the registration unit 102 feeds the sheet S to the secondary transfer portion 103 at a desired timing.
A process of forming an image, which is sent to the secondary transfer portion 103 at a same timing of a feeding process of sheet S to the secondary transfer portion 103 as described above, will be described. The image forming portion 120 is mainly comprised of a photosensitive drum 121 as an image bearing member, a charging device 122, an exposure device 123, a developing device 124, a primary transfer device 125, and a drum cleaner 126. The photosensitive drum 121 is a cylindrical photosensitive body and is rotationally driven in the direction of arrow A in
The electrostatic latent image formed on the photosensitive drum 121 is developed as a toner image on the photosensitive drum 121 through toner development by the developing device 124. Then, the toner image is transferred onto the intermediary transfer belt 130 as the image bearing member by applying a predetermined pressure and electrostatic load bias by the primary transfer device 125.
After that, a small amount of residual transfer toner remaining on the photosensitive drum 121 is collected by the drum cleaner 126 and prepared for the next image formation. In the case of
The intermediary transfer belt 130 will be described. The intermediary transfer belt 130 is an endless belt, and is stretched by rollers such as a driving roller 131, a tension roller 132, and a secondary transfer inner roller 104, and is fed and driven in the direction of arrow B in
Through a feeding process of the sheet S and an image forming process of the sheet S as described above, a full-color toner image is secondarily transferred onto the sheet S in the secondary transfer portion 103, and then the sheet S is fed to a fixing device 150. The fixing device 150 melts and fixes the toner image on the sheet S by applying a predetermined pressure by opposing rollers or a belt, etc., and a heating effect by a heat source such as a heater in general.
The sheet S with a fixed image obtained as described above is selectively discharged to discharge trays 162 and 163 through discharge portions 160 and 161 by a switching member 11. Alternatively, if double-side image formation is required, a passage selection is made by a switching member 21 to be fed from a reversing portion 164 to a discharge feeding passage 165 or a double-side feeding passage 202 as a second feeding passage.
The reversing portion 164 is provided with a feeding roller pair 164a, and stops the feeding roller pair 164a during feeding the sheet S after the sheet S fed from the single-side feeding passage 201 through the switching member 21 has reached the feeding roller pair 164a. Then, the sheet S is fed to the double-side feeding passage 202 by reverse rotation of the feeding roller pair 164a. The sheet S fed into the double-side feeding passage 202 is fed again to the secondary feeding portion 103 with the front and back reversed, and after the toner image is secondarily transferred to the back side in the same way as described above, the toner image is fixed by the fixing device 150. Then, it is selectively discharged to the discharge trays 162 and 163.
A sheet feeding portion 200 as a sheet feeding device provided with the single-side feeding passage 201 and the double-side feeding passage 202 will be described with reference to
Meanwhile, the double-side feeding passage 202 includes a second registration pre-roller pair 109 as a second rotatable member pair. The second registration pre-roller pair 109 is comprised of a driving roller 191 and a driven roller 192, which are a pair of rollers, and nips and feeds the sheet. The double-side feeding passage 202, similar to the single-side feeding passage 201, is comprised of a sheet feeding portion (such as a pair of rollers, an attraction belt) arranged at appropriate intervals for feeding the sheet S while nipping it sheet and a sheet guide 202b which guides the sheet S while controlling its movement.
The double-side feeding passage 202, where the sheet S that has been reversed in the reversing portion 164 is fed, merges with the single-side feeding passage 201 at a merging portion 203 positioned between the registration unit 102 and the first registration pre-roller pair 108. The double-side feeding passage 202 includes a curved portion 202a which is at downstream in the sheet feeding direction of the second registration pre-roller pair 109 and is curved toward the merging portion 203. The curved portion 202a in
A movement of the sheet in the single-side feeding passage 201 will be described with reference to part (a) of
If a user sets a sheet in the accommodating container 101, the sheet may be set with a gap between the sheet bundle 180 which is set and the side regulating plates 181 and 182, as shown in part (a) of
The sheet S in the accommodating container 101 is fed to the single-side feeding passage 201 and the registration unit 102 corrects oblique movement of the sheet S. In a case that there is a gap between the sheet bundle 180 and the side regulating plates 181 and 182 as shown in part (a) of
That is, if the registration unit 102 correct oblique movement of the sheet S, a loop of the sheet S is formed between the registration unit 102 and the front register roller pair 108. Then, the leading end of the sheet S is abutted against the registration unit 102 by an opposing force that attempts to return the loop shape of the sheet S. This causes the leading end of the sheet S to align a nip line of the pair of rollers 102a of the registration unit 102, and correct oblique movement of the leading end of the sheet S. As shown in part (a) of
If the roller 102a of the registration unit 102 rotates and feeds the sheet S in such a distorted loop shape, buckling or return of oblique movement of the sheet S may occur, as shown in part (b) of
The spacing mechanism 170 of the first registration pre-roller pair 108 will be described with reference to
In this embodiment, an occurrence of buckling and return of oblique movement of the sheet S as described above can be reduced by spacing the first registration pre-roller pair 108, if the registration unit 102 corrects oblique movement of the sheet S being fed in the single-side feeding passage 201. That is, a large distortion in the loop shape is less likely to occur since the rear end side of the sheet S is not nipped by the registration pre-roller pair 108, if a loop is formed by abutting the leading end of the sheet S against the registration unit 102. Thus, even if the sheet is started to be fed by the registration unit 102 in this state, buckling of the sheet is less likely to occur. Especially, as shown in part (a) of
Some types of sheets are less likely to have wrinkles or buckles than others. For example, thin paper tends to have wrinkles easily, while thick paper with a large basis weight is less likely to have wrinkles. Thus, in this embodiment, a first mode in which the first registration pre-roller pair 108 is spaced and a second mode in which the first registration pre-roller pair 108 is not spaced can be selectively executed according to a type of sheet during correction of oblique movement. First, the control configuration provided by the image forming apparatus 100 of this embodiment will be described with reference to
As shown in
The control unit 300 controls the motor M1 which drives the roller 102a of the registration unit 102 through a driver 304, and a motor M21 which drives the spacing mechanism 170 through a driver 305. The control unit 300 is connected to an operation portion 306 provided by the image forming apparatus 100. The operation portion (input portion) 306 is, for example, an operation panel disposed on a front side of the image forming apparatus 100, and is capable of inputting various data in addition to operating the image forming apparatus 100. The CPU 301 controls each portion based on signals input from the operation portion 306.
One example of the control of the spacing mechanism 170 according to a type of sheet performed by the control unit 300 will be described with reference to
If a sheet corresponds to a sheet that is likely to have wrinkles (Y in S2), the control unit 300 drives the motor M2 to space the first register pre-roller pair 108 by the spacing mechanism 170 (S3). Then, the feeding unit 106 starts to feed the sheet from the accommodating container 101 to the single-side feeding passage 201 (S5). That is, in this embodiment, the first registration pre-roller pair 108 is spaced by the spacing mechanism 170 before the sheet is fed by the feeding portion 106.
The fed sheet is abutted against the registration unit 102 to form a loop (S6). In this process, the sheet passes through the first registration pre-roller pair 108, which is spaced. Since the first registration pre-roller pair 108 is spaced even when the sheet is forming a loop, a distortion of the loop is reduced. Then, at a predetermined timing, the motor M1 is driven to start a rotation of the rollers 102a of the registration unit 102 (S7), and the sheet is fed by the registration unit 102 (S8).
On the other hand, if the sheet does not correspond to a sheet that is likely to have wrinkles in S2 (N in S2), the feeding portion 106 starts feeding the sheet (S5) while the first registration pre-roller pair 108 remains contacting (S4). A subsequent process is similar to S6 to S8 as described above, except that the first registration pre-roller pair 108 has not been spaced. Thus, the control portion 300 can selectively execute the first mode and the second mode according to a type of a sheet. The first mode is a mode in which the first registration pre-roller pair 108 is spaced, when oblique movement of a sheet is being corrected by the registration unit 102. The second mode is a mode in which the first registration pre-roller pair 108 is not spaced, even when oblique movement of a sheet is being corrected by the registration unit 102.
As described above, when correcting oblique movement of the sheet S that is fed in the single-side feeding passage 201, an occurrence of wrinkles etc. of the sheet S can be reduced by spacing the first registration pre-roller pair 108. On the other hand, when a sheet S is fed in the double-side feeding passage 202, the sheet S fed by the second registration pre-roller pair 109 passes through the curved portion 202a and abuts against the registration unit 102 to correct oblique movement.
The sheet S reaching the double-side feeding passage 202 passes through the secondary feeding portion 103 and the fixing device 150, is reversed in the reversing portion 164 in an upper part of the apparatus, and is fed to the double-side feeding passage 202, after correcting oblique movement of the sheet S in the single-side feeding passage 201. Then, the sheet S passes through the double-side feeding passage 202 and merges with the single-side feeding passage 201 at the merging portion 203, and an oblique movement of the sheet S is corrected by the registration unit 102. Since the sheet S which passes through the double-side feeding passage 202 takes a long passage to reach the registration unit 102, even if oblique movement of the sheet S is corrected in the single-side feeding passage 201, it will be fed obliquely again.
Since oblique movement of the sheet S which reaches at the double-side feeding passage 202 has been corrected by the registration unit 102 in the single-side feeding passage 201, the amount of the obliqueness is not large. For example, it is unlikely that the sheet S is fed to the double-side feeding passage 202 in such a condition that oblique movement of the sheet S is large due to a gap between the sheet bundle 180 and the side regulating plates 181 and 182 as shown in
Therefore, if the registration pre-roller pair 109 is spaced while correcting oblique movement in the same way as the registration pre-roller pair 108 is spaced in the single-sided feeding passage 201, a force of abutting the sheet S against the registration unit 102 may not enough. As a result, correction of oblique movement may not be performed securely. For this reason, it is preferable that the sheet S is nipped by the second registration pre-roller pair 109 to secure the force of abutting the sheet S, when the sheet S is abutted against the registration unit 102 from the double-side feeding passage 202. As described above, in this embodiment, oblique movement of the sheet S fed from the double feeding passage 202 is corrected by utilizing a moving mechanism 190 which is a sliding mechanism as shown in
The sliding mechanism 190 will be described in
The driven rollers 192 are arranged around a rotation shaft 192a so that they are capable of moving in the direction of the rotational axis. In this embodiment, two driven rollers 192 are provided on the rotation shaft 192a at a distance from each other. The width direction of the sheet as described above is generally parallel to the direction of the rotational axis of the driven roller 192. Two driving rollers 191 is also provided on the rotational axis so as to form a nip portion that nips the sheet with the driven roller 192.
The sliding mechanism 190 includes coil springs 193 as elastic members and regulating portions 194. A pair of the coil springs 193 are arranged on both sides of the rotational axis direction of each driven rollers 192. A pair of the regulating portions 194 are arranged so as to hold one pair of coil springs 193 with each of the driven rollers 192, and are not capable of moving in the rotational axis direction with respect to the rotation shaft 192a. In this embodiment, the regulating portions 194 also serves as bearings of the rotating shaft 192a. That is, the driven rollers 192 are arranged between a pair of regulating portions 194. The coil springs 193 are arranged between one side of the regulating portion 194 and one end of the driven roller 192, and between the other side of the regulating portion 194 and the other end of the driven roller 192. The rotation shaft 192a passes through inside each of coil springs 193.
In the sliding mechanism 190, if the driven roller 192 moves in the sliding direction by a force generated in a direction to reduce a loop distortion of the sheet S during correcting oblique movement, the coil springs 193 on the moving direction side is compressed. At this time, since both of the two driven rollers 192 are capable of moving in a width of a sheet, each driven roller moves according to a distortion condition of a sheet being fed. And then, once the roller 102a of the registration unit 102 rotates, the sheet S is fed, and the sheet S passes through the driven roller 192, the compressed coil spring 193 intends to return to its original length by a spring force. By this, the driven roller 192, which has been slidden, returns to an original position and prepares for a feeding process of a next sheet to be fed. With the above configuration, it is possible to reduce a loop distortion during correcting oblique movement of the sheet S in the double-side feeding passage 202 by utilizing a simple and smaller configuration than the spacing mechanism 170, which enables the driven roller 192 of the second registration pre-roller pair 109 to slide.
On the other hand, since the sliding mechanism 190 as described above is configured with coil springs 193 at both ends of the driven roller 192, if oblique movement of a sheet S with a large obliqueness is corrected, a distortion of a loop becomes larger and an amount of movement of the driven roller 192 in the sliding direction becomes larger. Therefore, if an amount of movement becomes large, spring force of the coil springs 193 becomes large, which may prevent smooth movement in a direction of sliding.
However, as described above, an amount of oblique movement of the sheet S fed into the double-side feeding passage 202 is smaller than that of the sheet fed with a gap between the sheet bundle 180 and the side regulating plates 181 and 182 in the accommodating container 101, for example. Therefore, it is possible to prevent wrinkles and return of oblique movement of the sheet S fed in the double-side feeding passage 202 during correcting oblique movement by the sliding mechanism 190, which is simple and has smaller configuration than the spacing mechanism 170 as described above.
In this embodiment configured in this way, while suppressing an increase in the size of the apparatus, oblique movement of a sheet is properly corrected with a configuration which has the single-side feeding passage 201 and the double-side feeding passage 202. That is, in the single-side feeding passage 201, where the sheet S may be fed with a large amount of oblique movement, an occurrence of wrinkles etc. are suppressed during correcting oblique movement by providing the spacing mechanism 170 which space the first registration pre-roller pair 108. On the other hand, in the double-side feeding passage 202, where the sheet S which is less likely to increase an amount of oblique movement is fed, an occurrence of wrinkles etc. of the sheet is suppressed during correcting oblique movement of the sheet by providing the sliding mechanism 190 to slide the driven roller 192 of the second registration pre-roller pair 109. Since the sliding mechanism 190 has a simpler and smaller configuration than the spacing mechanism 170, an occurrence of wrinkles etc. of the sheet during correcting oblique movement of the sheet is reduced while suppressing an increase in the size and complexity of the apparatus. Furthermore, a distance between the first registration pre-roller pair and the registration roller pair in the first feeding passage is smaller than a distance between the second registration pre-roller pair and the registration roller pair in the second feeding passage. That is, with respect to distances between the registration roller pair and the registration pre-roller pair, a spacing mechanism is provided with the first registration pre-roller pair of a shorter distance and a sliding mechanism is provided with the second registration pre-roller pair of a longer distance. Thus, by providing the spacing mechanism and the sliding mechanism according to distances between the rollers, it is possible to suppress wrinkles and other problems that may occur in the sheet while reducing costs.
The second embodiment will be described with reference to
In the first embodiment as described above, since the first registration pre-roller pair 108 is spaced when the sheet S is abutted against the registration unit 102, the abutting force of the sheet S may not be stably obtained. Thus, in this embodiment, the sheet S is abutted against the registration unit 102 while the sheet S is nipped by the first registration pre-roller pair 108, and after abutting the sheet S, the first registration pre-roller pair 108 is spaced.
One example of the ways how to control the spacing mechanism 170 in this embodiment will be described with reference to
In this embodiment, in order to stabilize the abutting force of the sheet S against the registration unit 102, the first registration pre-roller pair 108 has not been spaced and the sheet S has been nipped, until a leading end of the sheet S is abutted against the nip line of the pair of rollers 102a of the registration unit 102 to form a loop.
At a predetermined timing, the motor M1 is driven to start a rotation of the roller 102a of the registration unit 102 (S14). At this time, the control unit 300 determines whether or not a type of sheet to be fed from the storage 101 corresponds to a sheet which is likely to have wrinkles such as thin paper (S15). For example, if a basis weight of a sheet is less than a predetermined value, it is determined that the sheet corresponds to a sheet which is likely to have wrinkles.
If the sheet corresponds to a sheet which is likely to have wrinkles (Yin S15), the control unit 300 drives the motor M2 to space the first registration pre-roller pair 108 by the spacing mechanism 170 (S16). Then, the sheet is fed by the registration unit 102 (S18). On the other hand, if the sheet does not correspond to a sheet that is prone to wrinkling in S15 (N in S15), the first registration pre-roller pair 108 is left in the attached state (S17), and the sheet is fed by the registration unit 102 (S18).
In this embodiment, since it is easy to secure the abutting force of the sheet S against the registration unit 102, oblique movement of the sheet S is corrected more securely.
As described above, in each embodiment, a sheet feeding device is applied to an image forming apparatus, however, it may be applied to other than imaging forming apparatus. For example, a sheet feeding device may be applied to a configuration, which has two feeding passages, such as an image reading device which reads images on a sheet while feeding the sheet, or a sheet processing device which perform a process such as stapling the sheet. An image forming apparatus may be a copier, a fax, a multifunction machine, etc., other than a printer.
In the embodiments as described above, a configuration utilizing a registration roller pair as an oblique movement correction portion is described, however, an oblique movement correction portion may be a so-called registration shutter which correct oblique movement by abutting the leading end of a sheet against a shutter. A rotatable member pair such as a first rotatable member pair and a second rotatable member pair may be a configuration such as a pair of belts or a belt and a roller, other than a roller pair.
The present invention may also be realized by supplying a program which realizes one or more of functions in the embodiments described above to a system or a device through a network or a storage medium, and by a process in which one or more processors in a computer of the system or the device read and execute the program. It may be realized by a circuit (ASIC etc.) which realizes one or more functions.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2020-132530 filed Aug. 4, 2020, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2020-132530 | Aug 2020 | JP | national |