The present disclosure relates to a sheet feeding device.
More image scanners that read an image of a document and electrically process the read image, or more printers that print an image, have employed a sheet feeding device that feeds a sheet such as a document from which an image is read or a paper sheet on which an image is printed to an image reading unit or a printing unit. The sheet feeding device feeds a document downstream by rotating a pickup roller, which has a relatively large frictional coefficient, while coming in contact with the document. Since the pickup roller feeds a document downstream using a frictional force with the document, sheet feeding devices in which a contact state of a document with the pickup roller is adjusted to appropriately feed the document, are known (for example, Japanese Laid-open Patent Publication No. 10-35897 and Japanese Laid-open Patent Publication No. 2007-137526.)
However, when a document properly comes in contact with the pickup roller at the time of feeding but documents are not properly set on a document mounting board, a problem, in which a document cannot be fed downstream due to non-contact of the document with the pickup roller, may occur at the time of feeding a document using the pickup roller. For example, as described in JP 10-35897 A, when a guide is disposed upstream from the pickup roller and a document is separated apart upward from the pickup roller by the guide turning upward on standby, documents may stop in a part of the guide turning upward at the time of setting documents and the documents may not reach the position of the pickup roller. In this case, even when the guide is lowered at the time of feeding a document, no documents is present at the position of the pickup roller and thus no document can be forwarded downstream. Accordingly, there is room for improvement in a structure for feeding a document without causing non-feeding.
According to an aspect of an embodiment, a sheet feeding device includes: a document mounting board configured to have documents mounted thereon; a feed mechanism configured to include a pickup roller rotating to forward the documents and to feed the documents mounted on the document mounting board to a downstream side in a feeding direction of the documents; and a base portion configured to support the feed mechanism, wherein a downstream end of the document mounting board in the feeding direction of the document in the feed mechanism, is connected to the base portion, so as to be rotatable about a first turning shaft that is parallel to a rotation shaft of the pickup roller, the first turning shaft is located downstream from the feed mechanism in the feeding direction of the document in the feed mechanism, a mounting surface of the document mounting board on which the documents are mounted, is located above the pickup roller, when the documents are mounted on the document mounting board, and the document mounting board turns about the first turning shaft such that the mounting surface moves downward and the mounting surface moves downward from a contact portion of the pickup roller with the document, when the documents mounted on the document mounting board are fed.
The object and advantages of the disclosure will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the disclosure, as claimed.
Hereinafter, a sheet feeding device according to an embodiment of the present disclosure will be described in detail with reference to the accompanying drawings. The present disclosure is not limited to the embodiment. Elements in the following embodiment include elements that can be easily replaced by those skilled in the art or elements that are substantially equal to each other.
The sheet feeding device 5 includes a feed mechanism 30 that feeds the document S mounted on the document mounting board 10 to the downstream side in the feeding direction of the document S, and the scanner body 2 also serves as a base portion that supports the feed mechanism 30. That is, constituent members of the feed mechanism 30 are directly or indirectly attached to the scanner body 2 as the base portion. The feed mechanism 30 attached to the scanner body 2 in this way includes a pickup roller 31 that rotates to forward a document S and a separation member 35 that can separate the document S to be fed by the pickup roller 31 and feed only one document to the image reading unit 50.
Among these, the pickup roller 31 is formed in a substantially columnar shape, an outer circumferential surface thereof is formed of a member such as rubber having a relatively high frictional coefficient, and a rotation shaft 33 thereof is perpendicular to a conveyance direction of the document S and is rotatable in a direction substantially parallel to a horizontal direction. An upper end of the outer circumferential surface of the pickup roller 31 is rotatable about the rotation shaft 33 toward the downstream side in the feeding direction of a document S by a driving force transmitted from a feed driving motor 45.
The separation member 35 is disposed in the vicinity of the pickup roller 31 and at a position downstream from the vicinity of the upper end of the pickup roller 31. The separation member 35 can forward only one document to the image reading unit 50 by regulating movement of the documents S other than the document S in contact with the pickup roller 31 among the documents S moving downstream in the conveyance direction by the rotating pickup roller 31.
A downstream end of the document mounting board 10 in the feeding direction of the document S in the feed mechanism 30, is connected to the scanner body 2 such that the document mounting board 10 attached to the scanner body 2 is rotatable about a first turning shaft 21. The first turning shaft 21 is a turning shaft which is located downstream from the feed mechanism 30 in the feeding direction of the document S in the feed mechanism 30, and the first turning shaft 21 is parallel to the rotation shaft 33 of the pickup roller 31, and connects the document mounting board 10 to the scanner body 2.
The document mounting board 10 connected to the scanner body 2 in this way, includes a first member 11 and a second member 12, and the first member 11 is connected to the scanner body 2 so as to be rotatable about the first turning shaft 21. The second member 12 is connected to an end of the first member 11 opposite to the end connected to the scanner body 2, and the second member 12 is connected to the first member 11 so as to be rotatable about a second turning shaft 22 which is disposed parallel to the first turning shaft 21.
In both of the first member 11 and the second member 12, the top surfaces when the scanner 1 is normally used, serve as the mounting surface 15 on which the documents S are mounted. That is, a first mounting surface 16, which is the mounting surface of the first member 11 on which the documents S are mounted, and a second mounting surface 17, which is the mounting surface of the second member 12 on which the documents S are mounted, are both formed on the top surfaces of the first member 11 and the second member 12 when the scanner 1 is normally used. Among these, the first mounting surface 16 has a friction reducing processed portion for reducing frictional resistance against the document S moving in the feeding direction of the feed mechanism 30. For example, the first mounting surface 16 is subjected to surface treatment using a material having a low frictional coefficient such as a fluorine-based material and thus the frictional coefficient of the first mounting surface 16 is lowered.
A pickup roller hole 13, which is a hole through which the pickup roller 31 passes, is formed in the first member 11. That is, the pickup roller 31 can forward the document S by rotating about the rotation shaft 33 and bringing the upper end of the outer circumferential surface thereof into contact with the document S when feeding the document S in the feed mechanism 30. On the other hand, the first turning shaft 21, which is a turning shaft for turning of the first member 11 and which is located downstream from the feed mechanism 30 in the feeding direction of the document S in the feed mechanism 30, is located downstream from the pickup roller 31 in the feeding direction of the document S in the feed mechanism 30.
Accordingly, the pickup roller hole 13, which is a hole through which an upper part of the pickup roller 31 of which the rotation shaft 33 is located below the first member 11 passes from the bottom surface of the first member 11 to the top surface thereof and which locates the upper part of the pickup roller 31 above the first mounting surface 16, is formed in the first member 11. When the scanner 1 is normally used, the upper part of the pickup roller 31 passes through the pickup roller hole 13 such that the upper part is located above the first mounting surface 16.
In this way, by transmitting a driving force generated by a mounting board driving motor 25 to the document mounting board 10 including the first member 11 and the second member 12, the document mounting board 10 can turn about the first turning shaft 21 or the second turning shaft 22. That is, the document mounting board 10 includes a transmission mechanism (not illustrated) transmitting a driving force generated by the mounting board driving motor 25 and thus the first member 11 of the document mounting board 10 can turn about the first turning shaft 21 and the second member 12 can turn about the second turning shaft 22.
In the scanner body 2, a conveyance roller 41 is disposed downstream from the feed mechanism 30 in the feeding direction of the documents S in the feed mechanism 30. On the downstream side of the conveyance roller 41 in the conveyance direction of the documents S in the conveyance roller 41, a discharge roller 42 is disposed in the vicinity of a discharge port 3 of the documents S. The image reading unit 50 is disposed between the conveyance roller 41 and the discharge roller 42 in the conveyance direction of the documents S, that is, the image reading unit 50 is disposed downstream from the feed mechanism 30 in the feeding direction of the documents S in the feed mechanism 30. Accordingly, the image reading unit 50 can read an image of the document S fed by the feed mechanism 30.
The scanner 1 includes a power supply button 61 that switches ON and OFF of a power supply, a scan button 62 that causes the scanner 1 to start scanning, and a document sensor 65 that detects presence of a document S mounted on the document mounting board 10, and these are also electrically connected to the control unit 70. Among these, the power supply button 61 and the scan button 62 are disposed on the surface of the scanner 1 and can be operated by a user of the scanner 1. The document sensor 65 is disposed in the vicinity of the document mounting board 10 in the scanner body 2, and the document sensor 65 can detect presence of a document S mounted on the document mounting board 10 using infrared rays or the like.
The sheet feeding device 5 according to this embodiment has the above-mentioned configuration and operations thereof will be described below.
The second member 12 turns about the second turning shaft 22 to the image reading unit 50. Accordingly, the second member 12 is located above the image reading unit 50 in the scanner body 2 and is disposed parallel to the top surface of the scanner body 2. When the scanner 1 is not used, the second member 12 is changed to the storage state in which the second member 12 is parallel to the top surface of the scanner body 2 and thus the document mounting board 10 is stored.
In this way, when the document mounting board 10 is changed to a document mounting state in which documents S are mounted on the document mounting board 10, the document mounting board 10 turns about the first turning shaft 21 to a position at which the top end of the pickup roller 31 is not located above the first mounting surface 16 of the first member 11 by causing the pickup roller 31 to pass through the pickup roller hole 13. Accordingly, when mounting documents S on the document mounting board 10, the document mounting board 10 is inclined from up to down from an upstream end in the feeding direction of a document S to the end on the first turning shaft 21 side at an angle at which the mounting surface 15 for the documents S is located above the pickup roller 31. Accordingly, when mounting documents S on the document mounting board 10, the document mounting board 10 is changed to a state, in which the first mounting surface 16 of the first member 11 is located above the pickup roller 31.
In other words, for change to the document feeding state, the document mounting board 10 turns about the first turning shaft 21 in a direction in which the mounting surface 15 moves downward such that the first mounting surface 16 is located below the top end of the pickup roller 31 passing through the pickup roller hole 13 from the lower side of the first member 11. In this case, the document mounting board 10 is inclined from up to down from the upstream end in the feeding direction of a document S to the end on the first turning shaft 21 side, and the inclination angle thereof is smaller than the inclination angle in the state in which documents S are mounted on the document mounting board 10.
In this case, since the document mounting board 10 in the document mounting state has a larger inclination angle than that of the document mounting board 10 in the document feeding state, the documents S can easily move to the first mounting surface 16 side. Since the first mounting surface 16 has a friction reducing processed portion and a frictional force between the document S coming in contact with the first mounting surface 16 and the first mounting surface 16 decreases, the document S coming in contact with the first mounting surface 16 can move more easily downstream in the feeding direction of a document S.
Here, the pickup roller 31 is disposed downstream from the document mounting board 10 in the feeding direction of a document S, but when the document mounting board 10 is in the document mounting state, the first mounting surface 16 of the first member 11 is located above the pickup roller 31. That is, the pickup roller 31 does not protrude upward from the pickup roller hole 13. Accordingly, the documents S, which is mounted on the mounting surface 15 of the document mounting board 10 and which is moved downstream in the feeding direction with their own weight, move to the position of the separation member 35 disposed downstream from the pickup roller 31 without coming in contact with the pickup roller 31.
A pickup spring 36 serving as a buffer member when documents S come in contact with the separation member 35, is disposed on an upstream surface of the separation member 35 in the feeding direction of a document S, and the documents S moving to the position of the separation member 35 with their own weight, are buffered by the pickup spring 36 and ends thereof come in contact with the separation member 35. Since the documents S move to the position of the separation member 35 and come in contact with the separation member 35 in this way, the documents S mounted on the document mounting board 10 can be fed by the pickup roller 31 when the feed mechanism 30 feeds the documents S.
It is preferable that the first mounting surface 16 of the first member 11 located above the pickup roller 31 be separated from the pickup roller 31 by a predetermined distance a or more. That is, when the distance a between the first mounting surface 16 and the pickup roller 31 is too small, a case in which a part of a document S enters the pickup roller hole 13 and comes in contact with the pickup roller 31 having a high friction coefficient and movement of the document S is stopped, is considered. In this way, it is preferable that the distance a between the first mounting surface 16 and the pickup roller 31 be about 2 mm, such that the document S entering the pickup roller hole 13 does not come in contact with the pickup roller 31.
Since the outer circumferential surface of the pickup roller 31 has a high frictional coefficient, the lowermost document S among the documents S mounted on the document mounting board 10, is fed in the rotating direction of the pickup roller 31 due to a frictional force with the pickup roller 31 by causing the pickup roller 31 to rotate in a state in which the document S comes in contact therewith. That is, since the pickup roller 31 rotates in a direction in which the top end of the outer circumferential surface moves downstream in the feeding direction of a document S, the document S coming in contact with the pickup roller 31 at the contact portion 32 among the documents S mounted on the document mounting board 10, moves downstream in the feeding direction with the rotation of the pickup roller 31.
At this time, the documents S other than the document S coming in contact with the pickup roller 31, are drawn by the document S coming in contact with the pickup roller 31 and try to move downstream in the feeding direction, but movement of the documents S is regulated by the separation member 35 disposed downstream from the pickup roller 31. Accordingly, when the pickup roller 31 rotates in a state in which the documents S mounted on the document mounting board 10 come in contact with the pickup roller 31, only the lowermost document S coming in contact with the pickup roller 31 is fed downstream from the pickup roller 31. That is, when a plurality of documents S are mounted on the document mounting board 10, the feed mechanism 30 separates the documents S by using the separation member 35 and feeds only one document to the image reading unit 50.
It is preferable that a distance b between the first mounting surface 16 and the contact portion 32 of the pickup roller 31 with the document S when the first mounting surface 16 moves downward from the contact portion 32 of the pickup roller 31 with the document S be equal to or greater than 3 mm. That is, it is preferable that the protruding distance b of the pickup roller 31 from the first mounting surface 16 be equal to or greater than 3 mm. When the protruding distance b of the pickup roller 31 from the first mounting surface 16 is too small at the time of feeding a document S, a pushed-up distance of the document S by the pickup roller 31 is small, and thus the weight of the documents S is not applied to the pickup roller 31. In this case, a frictional force between the pickup roller 31 and the document S decreases and thus the document S cannot be appropriately conveyed. Accordingly, it is preferable that the protruding distance b of the pickup roller 31 from the first mounting surface 16 be equal to or greater than 3 mm so as to secure a frictional force between the pickup roller 31 and the document S.
For example, when the document mounting board 10 is switched from the document feeding state (
On the other hand, when the document mounting board 10 is switched from the document mounting state (
In the sheet feeding device 5 according to this embodiment, the document S can be appropriately fed by switching the document mounting board 10 between the document mounting state and the document feeding state, which can be realized by setting the positional relationship of the first turning shaft 21, the second turning shaft 22, and a separation nip 38 (see
That is, when the first turning shaft 21 is located upstream from the separation nip 38, in order to cause the pickup roller 31 to pass through the pickup roller hole 13 and enable switching between the document mounting state and the document feeding state, a case in which the first turning shaft 21 has to be disposed at a position protruding into the feeding path of a document S, is considered. In this case, since the document S comes in contact with the first turning shaft 21 protruding into the feeding path of a document S or the first member 11, the document S cannot be fed. When the second turning shaft 22 is located downstream from the separation nip 38, the same result as when the document mounting board 10 is constituted by only one member, is obtained, and thus advantages that the document mounting board 10 is changed to the storage state or the document S can be easily brought into contact with the separation member 35 in the document mounting state, cannot be achieved.
On the contrary, since the first turning shaft 21, the second turning shaft 22, and the separation nip 38 are arranged in the order of the second turning shaft 22, the separation nip 38, and the first turning shaft 21 from upstream to downstream in the feeding direction of a document S, the document S can be satisfactorily fed and advantages based on the change of the angle between the first member 11 and the second member 12 of the document mounting board 10, can be achieved.
A processing sequence when an image of a document S is read by using the scanner 1 performing the above-mentioned operations, will be described below.
Then, a user sets documents S to be read by mounting the documents S of which images will be read on the mounting surface 15 of the document mounting board 10 (step ST13). When the documents S are mounted on the document mounting board 10, the scan button 62 is pushed (step ST14). Accordingly, an input instruction indicating start of scanning is input to the scanner 1.
When the scan button 62 is pushed, it is first determined whether or not a document S is present on the document mounting board 10 (step ST15). This determination is performed on the basis of the detection result of the document sensor 65 by the control unit 70. When it is determined that no document S is present on the document mounting board 10 (No determination in step ST15), pushing of the scan button 62 is waited for again in step ST14.
On the other hand, when it is determined that a document S is present on the document mounting board 10 (Yes determination in step ST15), the document mounting board 10 is moved downward to the lower side of the pickup roller 31 (step ST16). That is, the mounting board driving motor 25 is driven to switch the document mounting board 10 in the document mounting state to the document feeding state. At this time, the angle θ formed by the first mounting surface 16 and the second mounting surface 17 also increases.
By activating the feed driving motor 45 or the conveyance driving motor 46 in this state, the pickup roller 31 or the conveyance roller 41 starts its rotation (step ST17). Accordingly, the documents S mounted on the document mounting board 10 are fed from the document mounting board 10 to the image reading unit 50 one by one. The image reading unit 50 reads an image of a document S that is forwarded in this way (step ST18). The image read by the image reading unit 50 is transmitted to the control unit 70 and is stored in a storage unit (not illustrated) or the like of the scanner 1.
Then, it is determined whether a document S is not present on the document mounting board 10 (step ST19). This determination is also performed on the basis of the detection result of the document sensor 65 by the control unit 70. When the control unit 70 determines that a document S is present on the document mounting board 10 (No determination in step ST19), the document S mounted on the document mounting board 10 continues to be fed again in step ST17.
On the other hand, when it is determined that no document S is present on the document mounting board 10 (Yes determination in step ST19), the pickup roller 31 and the conveyance roller 41 are stopped (step ST20). That is, since there is no document S to be fed to the image reading unit 50 by the pickup roller 31 or the conveyance roller 41, the pickup roller 31 and the conveyance roller 41 are stopped by stopping the feed driving motor 45 and the conveyance driving motor 46.
Then, the document mounting board 10 is made to protrude upward from the pickup roller 31 (step ST21). That is, the mounting board driving motor 25 is driven to switch the document mounting board 10 in the document feeding state to the document mounting state. When the document mounting board 10 is switched to the document mounting state, the scanning by using the scanner 1 ends (step ST22). The scanner 1 ending the scanning waits for mounting documents S on the document mounting board 10 by switching the document mounting board 10 to the document mounting state and prepares for next scanning.
In the sheet feeding device 5 according to the above-mentioned embodiment, when documents S are mounted on the document mounting board 10, the mounting surface 15 is located above the pickup roller 31 and thus the documents S on the mounting surface 15 can be more satisfactorily moved to the position of the separation member 35 and be brought into contact with the separation member 35. When the documents S mounted on the document mounting board 10 are fed, the document S moving to the position of the separation member 35 can be fed by the pickup roller 31 by causing the document mounting board 10 to turn such that the mounting surface 15 moves downward from the contact portion 32 of the pickup roller 31 with the document S. As a result, it is possible to more satisfactorily prevent occurrence of non-feeding of a document S.
The document mounting board 10 includes the first member 11 and the second member 12, the first mounting surface 16 is located above the pickup roller 31 when documents S are mounted on the document mounting board 10, and the first mounting surface 16 moves downward from the pickup roller 31 when a document S is fed. Accordingly, the document S can be fed by the pickup roller 31. In this way, by constituting the document mounting board 10 with the first member 11 and the second member 12, the document mounting board 10 can be changed to be suitable for each use state of the scanner 1. As a result, it is possible to more satisfactorily prevent occurrence of non-feeding of an document S and to achieve improvement in usability.
In the document mounting board 10, when documents S are mounted on the document mounting board 10, the angle formed by the first mounting surface 16 and the second mounting surface 17 is smaller than that when the document S is fed. Accordingly, the document S mounted on the document mounting board 10 can be easily moved to the position of the separation member 35. As a result, it is possible to more satisfactorily prevent non-feeding of a document S from occurring.
When an image of an document S is not read, the document mounting board 10 is stored in a state in which the second member 12 is located above the image reading unit 50 and it is thus possible to achieve compactness of the scanner 1 in a non-used state. As a result, it is possible to improve usability of the scanner 1.
Since the first mounting surface 16 has the friction reducing processed portion for reducing frictional resistance to the document S moving in the feeding direction, the document S on the mounting surface 15 can be more satisfactorily moved to the position of the separation member 35 when documents S are mounted on the document mounting board 10. As a result, it is possible to more satisfactorily prevent occurrence of non-feeding of an document S.
In the sheet feeding device 5 according to the embodiment, surface treatment using a material having a low frictional coefficient is used as the friction reducing process which is performed on the first mounting surface 16, but the friction reducing process is not limited thereto.
Since the first member 11 moves downward from the top end of the pickup roller 31 at the time of feeding a document S, the protrusions 80 are not easily abraded by the fed document S. Accordingly, even when friction reduction is carried out using the protrusions 80, it is possible to continuously decrease a frictional force between the first mounting surface 16 and a document S.
It is preferable that the vibration generating member 95 be activated to generate vibration in the first mounting surface 16 after the document sensor 65 detects that a document S is mounted on the document mounting board 10 and before the document S is fed by the feed mechanism 30.
The sheet feeding device according to the present disclosure can more satisfactorily prevent non-feeding of an document from occurring.
All examples and conditional language recited herein are intended for pedagogical purposes of aiding the reader in understanding the disclosure and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the disclosure. Although the embodiments of the present disclosure have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the disclosure.
This application is a continuation of International Application No. PCT/JP2014/076693, filed on Oct. 6, 2014, the entire contents of which are incorporated herein by reference.
Number | Name | Date | Kind |
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5552859 | Nakagawa | Sep 1996 | A |
20060012109 | Chiang | Jan 2006 | A1 |
20060097441 | Shikan et al. | May 2006 | A1 |
20130020752 | Kapturowski | Jan 2013 | A1 |
Number | Date | Country |
---|---|---|
1050001 | Mar 1991 | CN |
S57-160839 | Oct 1982 | JP |
H03-061218 | Mar 1991 | JP |
07-101581 | Apr 1995 | JP |
10-035897 | Feb 1998 | JP |
2001-328730 | Nov 2001 | JP |
S677356 | Jul 2005 | JP |
2007-137526 | Jun 2007 | JP |
2004080863 | Sep 2004 | WO |
Entry |
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Search Report issued in corresponding International Patent Application No. PCT/JP2014/076693, dated Nov. 18, 2014. |
Office Action issued in corresponding Chinese Patent Application No. 201480081947.8, dated Aug. 23, 2017. |
Number | Date | Country | |
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20170137242 A1 | May 2017 | US |
Number | Date | Country | |
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Parent | PCT/JP2014/076693 | Oct 2014 | US |
Child | 15417757 | US |