Sheet feeding method and device and image forming apparatus using the device

Information

  • Patent Grant
  • 6631899
  • Patent Number
    6,631,899
  • Date Filed
    Tuesday, May 29, 2001
    23 years ago
  • Date Issued
    Tuesday, October 14, 2003
    20 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Walsh; Donald P.
    • Bower; Kenneth W
    Agents
    • Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
Abstract
A method of feeding sheets includes the step of conveying the sheets between a feed roller and a separation member. The separation member is pressed against and into contact with the feed roller with a pressure applied between the feed roller and the separation member. The method also includes the steps of separating and conveying the sheets conveyed between the feed roller and the separation member one by one, and providing a cyclic change in the pressure between the feed roller and the separation member.
Description




CROSS REFERENCE TO RELATED APPLICATIONS




This application is related to and claims priority, under 35 U.S.C. §119, from Japanese Patent Application Nos. 2000-158235 and No. 2001-117737, filed in the Japanese Patent Office on May 29, 2000 and Apr. 17, 2001, respectively, and the entire contents of both Japanese patent applications are hereby incorporated by reference herein.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a sheet feeding method and a sheet feeding device for image forming apparatuses, such as copying machines, printers, facsimile apparatuses, and printing apparatuses, and also relates to an image forming apparatus using the sheet feeding device.




2. Discussion of the Background




In image forming apparatuses, such as copying machines, printers, facsimile apparatuses, and printing apparatuses, sheets to be printed on are stacked in a sheet feeding part of the apparatuses and are separated one by one by a sheet feeding device of the apparatuses so as to be fed to an image forming part of the apparatuses. Known sheet feeding devices include feed and reverse rollers (FRR) type device, a friction roller (FR) type device, and a friction pad (FP) type device.




Recently, with the increase in the use of color images, a coated sheet having a superior smoothness has been widely used for sheets to be printed on in image forming apparatuses for obtaining a better image quality. The coated sheets tend to closely contact each other, either because of the smoothness of their surfaces or under the influence of humidity, in a sheet feeding part of image forming apparatuses, and thereby incomplete separation of the sheets occurs, resulting in double feeding of the sheets.




The following proposals are known with respect to improvement of sheet separation performance of sheet feeding devices of image forming apparatuses:




a) Japanese Patent Laid-Open Publication No. 5-201571 relates to a sheet feeding device which includes a feed roller rotating at a constant position and a separation member contacting the feed roller and in which sheets are fed into a nip between the feed roller and the separation member. For increasing the sheet separation performance, a vibrating member is arranged so as to contact the separation member at the backside thereof, and the separation member is vibrated by the vibrating member back and forth in a sheet feeding direction.




b) Japanese Patent Laid-Open Publication No. 5-213468 discloses that a mechanism for generating a force to stop conveyance of a sheet (i.e., the mechanism serving as a separation member) is elastically brought into contact with a rotating member (i.e., serving as a feed roller) rotating at a constant position. The separation member is vibrated by piezo-electric ceramics, so that the force to stop conveyance of a sheet by the separation member is freely suppressed and thereby, the sheet separation performance, corresponding to a change in the quality of sheets to be printed on, is obtained.




c) Japanese Patent Laid-Open Publication No. 5-330683 relates to a sheet feeding device in which a friction pad contacts a feed roller rotating at a constant position. For improving the separation performance, the friction pad is vibrated by a piezo-electric element so that the pressure of the friction pad is suppressed and the vibration is transmitted to the sheets to be printed on.




d) Japanese Patent Laid-Open Publication No. 6-100179 proposes to provide vibration, for increasing the sheet separation performance, to stacked sheets in a sheet feeding tray so that the stacked sheets are loosened.




In the above-described proposals a), b) and c), the separation member, which does not directly contact the sheet to be separated from the other sheets so as to be fed, is vibrated, and therefore the vibration is indirectly applied to the sheet to be separated in a thickness direction of the stacked sheets. Thereby, the sheet to be separated is not sufficiently vibrated, resulting in incomplete separation of the sheet. Also, in the above-described proposal d), the vibration is applied to the feeding tray, so that the sheet to be separated from the others to be fed is not directly vibrated, thereby resulting in incomplete separation of the sheet. Further, the vibration of the separation member by a high frequency wave does not provide the effect of the vibration over the entire part of a sheet. Therefore, the effect of loosening the stacked sheets is not sufficient to prevent non-feeding of the sheets.




SUMMARY OF THE INVENTION




The present invention has been made in view of the above-discussed and other problems and addresses the above-discussed and other problems.




Preferred embodiments of the present invention provide a novel sheet feeding method and a novel sheet feeding device that reliably prevents double feeding of sheets.




According to a preferred embodiment of the present invention, a method of feeding sheets includes the steps of: conveying the sheets between a feed roller and a separation member, the separation roller being pressed against and into contact with the feed roller, with a pressure applied between the feed roller and the separation member; and separating and conveying the sheets conveyed between the feed roller and the separation member one by one, wherein a cyclic change is provided in the pressure between the feed roller and the separation member.




In the above method, the cyclic change in the pressure may be provided from a side of the feed roller.




Further, the cyclic change in the pressure may be provided at a low frequency.




Furthermore, the feed roller may be cyclically pressed for providing the cyclic change in the pressure.




According to another preferred embodiment of the present invention, a sheet feeding device includes a feed roller and a separation member, wherein the separation member is pressed against and into contact with the feed roller with a pressure applied between the feed roller and separation member, and the sheets conveyed between the feed roller and the separation member are separated and conveyed one by one. The sheet feeding device further includes a pressing device configured to cyclically provide a change in the pressure between the feed roller and the separation member.




In the above sheet feeding device, the pressing device may be arranged at a side of the sheets, where the sheets are separated and conveyed one by one. Further, the pressing device may be provided to the feed roller. Furthermore, the pressing device may include a cam. Still furthermore, the above sheet feeding device may include a driving system driving the feed roller, and the pressing device may include a driving motor independent of the driving system of the feed roller. In this case, the motor may be selectively driven. Further, a rotation speed of the motor may be variable.




Further, in the above sheet feeding device, the pressing device may use a magnetic force.




Furthermore, the above sheet feeding device may include a driving system driving the feed roller, and the pressing device may be driven by a driving force from the feed roller driving system.




Still furthermore, in the above sheet feeding device, the sheet separation member may be one of: 1) a friction pad which is elastically pressed against and into contact with the feed roller; 2) a friction roller which is upwardly and elastically supported by an axis, the axis being rotated by a driving gear and a gear engaged with the driving gear and supported at one side thereof, and the friction roller being arranged at a free end side of the axis via a torque limiter, so as to be rotated only in a sheet feeding direction; and 3) a reverse roller which is upwardly and elastically supported by an axis, the axis being rotated by a driving gear and a gear engaged with the driving gear and supported at one side thereof, the reverse roller being arranged at a free end side of the axis via a torque limiter, so as to be rotated in a sheet feeding direction and a direction opposite the sheet feeding direction.




According to another preferred embodiment of the present invention, a sheet feeding device includes a feed roller and a reverse roller, wherein the reverse roller is pressed against and into contact with the feed roller with a pressure applied between the feed roller and the reverse roller. The reverse roller is upwardly and elastically supported by an axis which is supported at one side thereof and that is rotated by a driving gear and a gear engaged with the driving gear. The reverse roller is supported at a free end side of the axis and is arranged via a torque limiter, so as to be rotated in a sheet feeding direction and a direction opposite the sheet feeding direction. The sheet feeding device further includes a pressing device configured to provide a cyclic change in the pressure between the feed roller and the reverse roller, and the pressing device is arranged at a side of the reverse roller. The pressing device may use a magnetic force, and the pressing device may provide the pressure change more than one time as the reverse roller makes one rotation.




According to another preferred embodiment of the present invention, a sheet feeding device includes a feed roller and a friction roller, wherein the friction roller is pressed against and into contact with the feed roller with a pressure applied between the feed roller and the friction roller. The friction roller is upwardly and elastically supported by an axis which is supported at one side thereof and which is rotated by a driving gear and a gear engaged with the driving gear. The friction roller is arranged at a free end side of the axis via a torque limiter, so as to be rotated only in a sheet feeding direction. The sheet feeding device further includes a pressing device configured to provide a cyclic change in the pressure between the feed roller and the friction roller, and the pressing device is arranged at a side of the friction roller. The pressing device may use a magnetic force, and the pressing device may provide the pressure change more than one time as the friction roller makes one rotation.




Each of the above sheet feeding devices may further include a sheet guiding member to regulate advancement of the sheets downstream of the feed roller in the sheet feeding direction.




Further, in each of the above sheet feeding devices, the feed roller, the separation member, and the pressing device, may be integrally constructed in an unit which is attachable to and detachable from an image forming apparatus.




According to another preferred embodiment of the present invention, an image forming apparatus includes an image forming device, and a sheet feeding device configured to convey a sheet to the image forming device. The image forming device forms an image on the sheet conveyed from the sheet feeding device. The sheet feeding device includes a feed roller and a separation member, wherein the separation member is pressed against and into contact with the feed roller with a pressure applied between the feed roller and separation member. A plurality of the sheets, conveyed between the feed roller and the separation member, are separated and conveyed one by one by the sheet feeding device to the image forming device. The sheet feeding device further includes a pressing device configured to cyclically provide a change in the pressure between the feed roller and the separation member.




According to another preferred embodiment of the present invention, an image forming apparatus includes an image forming device, and a sheet feeding device configured to convey a sheet to the image forming device. The image forming device forms an image on the sheet conveyed from the sheet feeding device. The sheet feeding device includes a feed roller and a reverse roller pressed against and into contact with the feed roller with a pressure applied between the feed roller and the reverse roller. The reverse roller is upwardly and elastically supported by an axis which is supported at one side thereof and which is rotated by a driving gear and a gear engaged with the driving gear. The reverse roller is supported at a free end side of the axis and arranged via a torque limiter, so as to be rotated in a sheet feeding direction and a direction opposite the sheet feeding direction. A plurality of the sheets, conveyed between the feed roller and the reverse roller, are separated and are conveyed one by one to the image forming device. The sheet feeding device further includes a pressing device configured to provide a cyclic change in the pressure applied between the feed roller and the reverse roller, and the pressing device is arranged at a side of the reverse roller.




According to still another preferred embodiment of the present invention, an image forming apparatus includes an image forming device, and a sheet feeding device configured to convey a sheet to the image forming device, and the image forming device forms an image on the sheet conveyed from the sheet feeding device. The sheet feeding device includes a feed roller and a friction roller, wherein the friction roller is pressed against and into contact with the feed roller with a pressure applied between the feed roller and the friction roller. The friction roller is upwardly and elastically supported by an axis which is supported at one side thereof and which is rotated by a driving gear and a gear engaged with the driving gear. The friction roller is arranged at a free end side of the axis via a torque limiter, so as to be rotated only in a sheet feeding direction. A plurality of the sheets conveyed, between the feed roller and the friction roller, are separated and are conveyed one by one to the image forming device. The sheet feeding device further includes a pressing device configured to provide a cyclic change in the pressure between the feed roller and the friction roller, and the pressing device is arranged at a side of the friction roller.




According to another preferred embodiment of the present invention, a method of forming an image on a sheet includes the steps of: conveying a plurality of the sheets between a feed roller and a separation member, wherein the separation member is pressed against and into contact with the feed roller with a pressure applied between the feed roller and the separation member; separating and conveying the sheets conveyed between the feed roller and the separation member one by one to an image forming device, wherein a cyclic change is provided in the pressure applied between the feed roller and the separation member; and forming the image on the conveyed sheet with the image forming device.




In the above method, the cyclic change in the pressure may be provided from a side of the feed roller. Further, the cyclic change in the pressure may be provided at a low frequency. Furthermore, the feed roller may be cyclically pressed for providing the cyclic change in the pressure.











BRIEF DESCRIPTION OF THE DRAWINGS




A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in conjunction with accompanying drawings, wherein:





FIG. 1

is a partial schematic perspective view illustrating a sheet feeding device of an FRR type, in which a separating member is a reverse roller rotatable in forward and backward directions via a torque limiter;





FIG. 2

is a partial schematic perspective view illustrating a sheet feeding device of a FR type, in which a separating member is a friction roller that rotates or stops rotating via a torque limiter;





FIG. 3

is a partial schematic side elevational view illustrating a sheet feeding device of a FP type, in which a separation member is a friction pad pressed against and contacting a feed roller;





FIG. 4

is a partial schematic side elevational view illustrating a sheet feeding device having the structure illustrated in FIG. I and in which a pressing device, using an eccentric cam, is provided to a feed roller;





FIG. 5

is a partial cross-sectional view of the eccentric cam of

FIG. 4

;





FIG. 6

is a top plan view explaining a long hole allowing the feeding roller to be dislocated in upward and downward directions;





FIG. 7

is a partial schematic side elevational view illustrating a sheet feeding device having the structure illustrated in FIG.


1


and in which a pressing device, using an odd-numbered polygonal cam is used;





FIG. 8

is a cross-sectional view taken along line


8





8


of

FIG. 7

;





FIG. 9

is a partial schematic side elevational view illustrating a sheet feeding device having the structure illustrated in FIG.


1


and in which a pressing device, using a magnetic power, is provided;





FIG. 10

is a front view explaining a relationship between magnetic poles at a rotating position of an axis of a feed roller;





FIG. 11

is a front view explaining a relationship between the magnetic poles at another rotating position of the feed roller axis;





FIG. 12

is a cross-sectional view of a sheet feeding device in which a pressing device is provided at the side of a reverse roller;





FIG. 13

is a cross-sectional view of the sheet feeding device taken along line


13


/


14





13


/


14


of

FIG. 12

;





FIG. 14

is another cross-sectional view of the sheet feeding device taken along line


13


/


14





13


/


14


of

FIG. 12

;





FIG. 15

is a schematic side elevational view illustrating an image forming apparatus in which a sheet feeding device of the present invention is applied;





FIG. 16

is a side elevational view explaining an interval between a feed roller and a nearest conveying roller;





FIG. 17

is a graph explaining a difference between a cycle of providing a pressure change and a vibration by a piezo-element;





FIG. 18

is a partial schematic side elevational view explaining a force which acts on a sheet, when the sheet enters a nip between a feed roller and a reverse roller;





FIG. 19

is a partial schematic side elevational view explaining a force which acts on a sheet at a side of the reverse roller, when two sheets enter a nip between a feed roller and a reverse roller;





FIG. 20

is a graph explaining a relationship between a pressing force by a reverse roller and a returning force by a torque limiter, and illustrating an appropriate separation area, a double feeding area, and a non-feeding area; and





FIG. 21

is a graph explaining another relationship between the pressing force, applied by the reverse roller, and the returning force, applied by the torque limiter, and enlargement of the appropriate separation area.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.




First, three types of a sheet feeding devices, according the present invention, are described, namely, the feed and reverse rollers (FRR) type, the friction roller (FR) type, and the friction pad (FP) type. In each of the three types, sheets are conveyed between a feed roller and a separation member, wherein the separation member is pressed against and into contact with the feed roller, and the sheets, which are sandwiched therebetween, are separated by differences in the coefficients of friction between the feed roller and the separation member, between the sheets, and between the sheet and the separation member.





FIG. 1

is a partial schematic perspective view illustrating a sheet feeding device of the FRR type, in which a separating member is a reverse roller rotatable in forward and backward directions via a torque limiter. In

FIG. 1

, a reference character S denotes a sheet and a reference character S′ denotes stacked sheets. The stacked sheet S′ are aligned along a supporting member (not shown) of the sheet feeding device, and the sheet feeding device is configured so that the position of an uppermost sheet of the stacked sheets S′ is constantly maintained at a predetermined position, even when the stacked sheets S′ have been decreased as the uppermost sheet S is fed out one by one or the sheets S have been replenished. Reference numeral


5


denotes a sheet feeding direction. Under the force of its own weight, a pick-up roller


3


contacts an upper surface of the uppermost sheet S of the stacked sheets S′ at the downstream side of the sheet S in the sheet feeding direction


5


and in the center of a width direction of the sheets S perpendicular to the sheet feeding direction


5


.




A feed roller


1


and a reverse roller


2


contact and face each other. The feed roller


1


and the reverse roller


2


are arranged so as to oppose the pick-up roller


3


near the end part of the stacked sheets S′ in the sheet feeding direction


5


. The nip portion, between the feed roller


1


and the reverse roller


2


, is positioned at the same level as that of the uppermost sheet S of the stacked sheets S′.




The feed roller


1


has a central longitudinal axis


11


which is supported at one side thereof by a main body side plate


12




a


of the sheet feeding device and a bracket


12




b.


The bracket


12




b


is an integral part of the main body side plate


12




a.


The axis


11


penetrates through the main body side plate


12




a,


and a gear


1


A′ is fixed at the end of the axis


11


. The gear


1


A′ engages a driving gear (not shown) for feeding and conveying the sheet S.




The reverse roller


2


has a central longitudinal axis


13


which is supported by the main body side plate


12




a


at one side thereof, and the reverse roller


2


is provided at the end of the axis


13


via a torque limiter


10


. The axis


13


is supported by a flexible spring


4


near the torque limiter


10


. The reverse roller


2


is pressed toward the feed roller


1


by a pressing force of the spring


4


.




A gear


2


A is fixed on the axis


13


between the torque limiter and the main body side plate


12




a.


The gear


2


A engages a gear


2


B. The gear


2


B has a central longitudinal axis


14


.




The axis


14


penetrates through the main body side plate


12




a


so as to be supported by the main body side plate


12




a


on the side opposite the side on which the gear


2


B is provided. A gear


2


C is fixed to the end part of the axis


14


. The gear


2


C also engages the driving gear (not shown) for conveying the sheet S.




A gear


3


A is an integral part of the pick-up roller


3


and a gear


1


A is an integral part of the feed roller


1


. The gear


3


A and the gear


1


A engage each other via an idle gear


15


.




In

FIG. 1

, when viewed in the direction of arrow


16


, the gear


1


A′ is configured so as to receive a driving force in the counterclockwise direction. The gear


2


C is configured to receive a driving force in the clockwise direction. Therefore, the gear


2


A, which is at a driven side, receives an upwardly directed force F


1


applied at the gear teeth surface of the engaged part of the gear


2


A from the gear


2


B, which is at a driving side. The reverse roller


2


is elastically pressed to contact the feed roller


1


with a nip pressure NP by the upwardly directed force F


1


and an upwardly directed pressing force F


2


of the spring


4


. This relationship is expressed by the equation, as follows: NP=F


1


+F


2


.




Because the gear


1


A, the idle gear


15


, and the gear


3


A engage each other, the pick-up roller


3


and the feed roller


1


rotate in the counterclockwise direction to feed out the sheet S in the sheet feeding direction


5


. The reverse roller


2


is connected to the axis


13


via the torque limiter


10


, and rotates together with the axis


13


when a given load, applied on the reverse roller


2


, is within a range exceeding a predetermined value. However, when the given load is equal to or smaller than the predetermined value or exceeds the range, the reverse roller


2


is idle relative to the axis


13


. Accordingly, when a load smaller than a predetermined torque, is provided on the reverse roller


2


, the reverse roller


2


is rotated by the feed roller


1


, and rotates in the clockwise direction.




When feeding the stacked sheet S′, the uppermost sheet S of the stacked sheets S′ is fed out by the pick-up roller


3


in the sheet feeding direction


5


. When only one sheet S of the stacked sheets S′ is separated so as to be fed, because the load provided on the reverse roller


2


is relatively small, the reverse roller


2


is rotated by the feed roller


1


, and the uppermost sheet S is fed out in the sheet feeding direction


5


.




When a plurality of the stacked sheets S′ are fed into the nip portion of the feed roller


1


and the reverse roller


2


, the reverse roller


2


is loaded so as to be rotated in the reverse direction opposite the sheet feeding direction


5


via the torque limiter


10


. Thereby, the sheet S, contacting the reverse roller


2


, is returned and only the uppermost sheet S is separated so as to be conveyed in the sheet feeding direction


5


.




However, when a contacting force, between the stacked sheets S′ which have been fed together, is greater than a returning force of the reverse roller


2


to return the uppermost sheet S contacting the reverse roller


2


, the stacked sheets S′ may not be separated and conveyed together. The present invention provides a method and a device to decrease the contacting force between sheets in advance so that double feeding of the sheets is avoided.





FIG. 2

is a partial schematic perspective view illustrating a sheet feeding device of the FR type, in which a separating member is a friction roller which rotates or stops rotating via a torque limiter.




In

FIG. 2

, the same parts as those of the sheet feeding device of

FIG. 1

are denoted by the same reference characters, and the description thereof is omitted. The sheet feeding device of

FIG. 2

includes a friction roller


9


in place of the reverse roller


2


of FIG.


1


.




The friction roller


9


is supported on an axis


17


at one side thereof via a torque limiter


10


. The axis


17


is fixed to a main body side plate


12




a.


A spring


4


supports the axis


17


elastically and upwardly at a free end side and from below the axis


17


. Unlike the example of

FIG. 1

, the axis


17


is not provided with the gears


2


B and


2


C for reverse rotation thereof.




An uppermost sheet S of the stacked sheets S′ is fed out by a pick-up roller


3


. When only one sheet S of the stacked sheets S′ is separated and fed, because a load applied to the friction roller


9


is small, the friction roller


9


is rotated by the feed roller


1


to convey the uppermost sheet S in a sheet feeding direction, as in the FRR type feeding device.




A plurality of the sheets S may sometimes be fed into a nip between the feed roller


1


and the friction roller


9


. When a plurality of the stacked sheets S′ are fed into the nip, the friction roller


9


is stopped from being rotated by the feed roller


1


by the torque of the torque limiter


10


, and the friction roller


9


stops the stacked sheets S′ (other than the uppermost sheet S to be fed), so that the stacked sheets S′ are separated and conveyed one by one.




However, when the contacting force between the stacked sheets S′ that are fed together is greater than a force of the friction roller


9


to return the stacked sheets S′, the stacked sheets S′ may not be separated and may be fed together.





FIG. 3

is a partial schematic side elevational view illustrating a sheet feeding device of the FP type, in which a separation member is a friction pad pressed against and contacting a feed roller.




In the sheet feeding device of

FIG. 3

, a pick-up roller is not provided. A feed roller


1


is pressed against and is in contact with a leading end of a sheet S in the sheet feeding direction, and a friction pad


18


is pressed against and in contact with the feed roller


1


by a spring


20


having an elasticity.




An uppermost sheet S of stacked sheet S′ is fed into a nip part of the feed roller


1


and the friction pad


18


by the feed roller


1


. When a plurality of the stacked sheets S′ are fed into the nip, the stacked sheets S′ are separated and fed one by one by differences in the friction coefficients between the feed roller


1


and the stacked sheet S′, the coefficient of friction between the stacked sheets S′, and the coefficient of friction between the uppermost sheet S of the stacked sheets S′ and the friction pad


18


. In this case also, when the contacting force between the sheets of the stacked sheets S′ is large, the sheets of the stacked sheets S′ may be fed together.




According to the present invention, in any of the above-described sheet feeding devices, with respect to double fed sheets S at a nip part of a feed roller and a separation member, a cyclic change is provided in a pressure between the feed roller and the separation member, such that a closely contacting state of the double fed sheets S is loosened and thereby double feeding of the sheets is avoided. It is preferable to cyclically press the feed roller against the separation member. However, when the feed roller cannot be cyclically pressed against the separation member, the separation member may be cyclically pressed against the feed roller.




The separation member here may be any one of the reverse roller


2


, the friction roller


9


, and the friction pad


18


of

FIGS. 1-3

. The effect of loosening the sheets S can be great when the cyclic change in the pressure between the feed roller and the separation member is provided from the side of the feed roller, because the pressure change between the feed roller and the separation member is directly conveyed to the sheet S to be separated from other sheets to be fed.




Therefore, in the sheet feeding devices of

FIGS. 1

,


2


, and


3


, because the sheet S to be separated from other sheets to be fed is the uppermost one of the stacked sheet S′, the feed roller


1


is cyclically pressed downward. In other words, the cyclic change in the pressure is provided by vertically oscillating either the shaft of the feed roller


1


or the shaft of the separation member (i.e., reverse roller


2


). The term “cyclic” or “cyclically” as used herein means a constant repetition, and the cycle of pressing the feed roller


1


may be, for example, as indicated by a curve


22


of

FIG. 17

, which shape is in a sine curve and is different from that of a waveform


24


of vibration generated by a piezo-electric element. A good sheet loosening effect is obtained with the pressing cycle of a low frequency, for example, with a pressing cycle lower than about several hundreds Hz, preferably with the pressing cycle of about 40 Hz with the amplitude of about 0.1 mm, and thereby double feeding of the sheets S is avoided.




The lower limit of the pressing cycle is determined by a distance “L” between a nip part of the feed roller


1


and the reverse roller


2


, the reverse roller


2


acting as the separation member, and a roller


85


or


86


(see FIG.


16


), which is nearest to the nip part downstream of the nip part, and the sheet conveying speed of the sheet feeding devices. This is because, within a time “t” in which a rear end of a sheet is conveyed by the distance L, the subsequent sheet must be separated. Therefore, at least one pressure change must be provided during the time “t” to the pressure between the feed roller


1


and the reverse roller


2


. That is, the lower limit of the pressing cycle for the feed roller


1


may be determined such that at least one pressure change is provided, while a rear end of a sheet fed from the nip part between the feed roller


1


and the separation member (the nip part between the feed roller


1


and the reverse roller


2


) is being conveyed to a conveying member (the roller


85


or


86


), which is nearest to the nip part downstream of the nip part in the sheet feeding direction. The upper limit of the pressing cycle is about several hundreds of Hz as described above.




Now, a pressing device that provides a cyclic change in the pressure between a feed roller and a separation member is described.




First, an example in which a pressing device is provided at the side of the feed roller is described.





FIG. 4

is a partial schematic side elevational view illustrating a sheet feeding device having substantially the same construction as the sheet feeding device in FIG.


1


and in which a pressing device, using an eccentric cam, is provided to a feed roller. In

FIG. 4

, with respect to the feed roller


1


, an axis


25


is provided on the same axis as that of the axis


11


at the side opposite the bracket


12




b,


and the axis


25


engages an end part of a joint


26


via a bearing


27


.




Another end part of the joint


26


supports an eccentric cam


29


via a bearing


28


. The bearing


27


and the bearing


28


are provided on the same core. As illustrated in

FIG. 5

, the eccentric cam


29


is fixed to a rotation axis


30




a


of a DC motor


30


at an eccentric position. The eccentric quantity Δ of the eccentric cam


29


is determined according to a predetermined pressure change, which is approximately 0.05 mm in this example.




In

FIG. 4

, the motor


30


functions only as the pressing device. The motor


30


is provided independently from a driving system of the feed roller


1


, and is fixed to a frame


12




c,


which is integral with the main body side plate


12




a.


The motor


30


is connected to a controller


31


by a conductive wire, so that the rotation speed of the motor


30


can be changed, and further, driving or non-driving of the motor


30


can be selected by the controller


31


.




The axis


11


is supported by the bracket


12




b


via the bearing


32


. As illustrated in

FIGS. 4 and 6

, a long hole


33


is formed in the bracket


12




b


and is elongated in upward and downward directions. The bearing


32


slidably engages the long hole


33


.




When the motor


30


is driven, the joint


26


is displaced, according to the eccentric quantity, as the motor


30


rotates. Because of the long hole


33


, the axis


11


moves only in upward and downward directions. Thereby, the axis


11


is displaced in upward and downward directions, thus providing a pressure change to the reverse roller


2


. Thus, in this example, a cyclic pressure change is provided by an eccentric cam, which is inexpensive.




Further, in this example, because the motor


30


, functioning as the driving source for the pressing device, is provided independently from driving of a sheet feeding and conveying system of the sheet feeding device, a cyclic pressure change is obtained independently from driving or non-driving of the sheet feeding and conveying system. Therefore, even when the sheet feeding device is configured such that sheets wait at a nip part between the feed roller


1


and the reverse roller


2


, for example, the pressure change is continued to be provided, so that loosening of the sheets is continued and thereby the separation performance is enhanced.




When the pressing device, using an eccentric cam, is operated, noise is generated by the eccentric cam. However, because the motor


30


can be selectively driven by the controller


31


, the pressing device can be operated only when double feeding of sheets may occur, depending upon the humidity condition or the kind of sheets, etc. When the humidity condition or the kind of sheets is such that double feeding of the sheets might not occur without operating the pressing device, the pressing device can be selected not to be operated. Thus, the provision of a pressure change can be stopped when noise by the operation of the pressing device is not desirable. Further, when deterioration of the image quality due to vibration by the provision of the pressure change is not desirable, or when accurate feeding of sheets is required, the provision of a pressure change can be stopped. Thus, the sheet feeding device can be used for a variety of needs.




In this embodiment, because an eccentric cam, driven by a motor, is used, as the rotation speed of the motor


30


is increased, the cycle of pressure change is shortened, and as the rotation speed of the motor


30


is reduced, the cycle of the pressure change is elongated. When the motor


30


is a direct current or DC motor, as the control voltage value is increased at the controller


31


, the rotation speed of the motor


30


is increased, so that the cycle of pressure change is shortened and vise versa. Thus, according to the kind of sheets or the environmental condition, by appropriately selecting the rotation speed of the motor


30


, the condition to avoid double feeding of sheets can be set.




The above embodiment has been described with respect to a sheet feeding device of the FRR type in which a pressing device, using a cam, is applied to the feed roller


1


, referring to FIG.


4


. However, such a pressing device, using a cam, can be applied to other sheet feeding devices of the FR type illustrated in

FIG. 2

or the FP type illustrated in FIG.


3


.




Further, the sheet feeding devices of the FRR type, illustrated in

FIG. 1

, or the FR type, illustrated in

FIG. 2

, obtain a bounding effect by the spring


4


when the pressing device provides a pressure change, thereby increasing the effect of reliably separating sheets. Similarly, the sheet feeding device of the FP type, illustrated in

FIG. 3

, obtains a bounding effect by the spring


20


.




For example, in

FIG. 1

, when the frequency in a specific range is selected for the pressure change by the pressing device, the spring


4


cannot follow the upward and downward movement of the feed roller


1


, i.e., the cycle of upward and downward movement of the feed roller


1


deviates from that of the reverse roller


2


. When the feed roller


1


is moved downwardly when the spring


4


is extended, a nip pressure, larger than when the upward and downward cycle of the feed roller


1


agrees with that of the reverse roller


2


, is temporarily generated. Such an effect of obtaining a larger pressure change is referred to as the bounding effect. The above specific range of frequency may be, for example, from about 20 Hz to about 200 Hz.





FIG. 7

is a partial schematic side elevational view illustrating a sheet feeding device having the structure illustrated in

FIG. 1

, in which a pressing device, using an odd-numbered polygonal cam, is used. In

FIG. 7

, with respect to the feed roller


1


, the axis


11


at the side of the bracket


12




b


is supported by the bearing


32


as in FIG.


4


and

FIG. 5

, and the bearing


32


is supported by the bracket


12




b


via the long hole


33


.




A regular pentagonal cam


34


having five sides and five comers is fixed to the axis


11


. Rollers


35


are supported by axis parts


36




a


and


36




b


above and below the cam


34


. The axis parts


36




a


and


36




b


are fixed at


12




p


as shown in FIG.


7


.





FIG. 8

is a partial cross-sectional view taken along line


8





8


of FIG.


7


. In

FIG. 8

, the rollers


35


contact a flat part of the cam


34


. The cam


34


is formed such that a distance “h” is defined from each comer thereof to a surface of an inscribed virtual circle


23


on a line connecting the comer and the center of the circle. When the cam


34


rotates due to one of the comers of the cam


34


being pressed downwardly by the upper roller


35


, the lower roller


35


contacts one of the flat parts of the cam


34


, and when one of the corners is pressed upwardly by the lower roller


35


, the upper roller


35


contacts one of the flat parts of the cam


34


.




Accordingly, each time the cam


34


rotates 180 degrees, the axis


11


is displaced upwardly and downwardly by a distance corresponding to the height “h”. Thereby, a cyclic pressure change is provided to the reverse roller


2


.




In this embodiment, the cam


34


is integral with the axis


11


. Therefore, the cam


34


is driven by a power from the gear


1


A′ of FIG.


1


and FIG.


2


. Accordingly, a dedicated power source for the pressing device, such as a motor, is not required.




The above embodiment has been described with respect to a sheet feeding device of the FRR type, in which a pressing device, using a cam, is applied to the feed roller


1


, such as the one shown in FIG.


4


. However, such a pressing device using a cam can be applied to other sheet feeding devices of the FR type, as illustrated in

FIG. 2

, or the FP type, as illustrated in FIG.


3


.




Further, the sheet feeding devices of the FRR type, as illustrated in

FIG. 1

, or the FR type, as illustrated in

FIG. 2

, obtain a bounding effect from the spring


4


when the pressing device provides the pressure change, thereby increasing the effect of reliably separating sheets. Similarly, the sheet feeding device of the FP type, as illustrated in

FIG. 3

, obtains a bounding effect from the spring


20


.





FIG. 9

is a partial schematic side elevational view illustrating a sheet feeding device having the structure illustrated in

FIG. 1

, in which a pressing device, using a magnetic power, is provided. In

FIG. 9

, with respect to the feed roller


1


, the axis


11


at the side of the bracket


12




b


is supported by the bearing


32


, as shown in

FIGS. 4 and 6

, and the bearing


32


is supported by the bracket


12




b


via the long hole


33


.




A rotating element


21


is integrally provided to the axis


11


. The rotating element


21


includes four poles, which are arranged such that another north or N pole and another south or S pole are alternately provided and the same kind of poles oppose each other, as is illustrated in both

FIGS. 10 and 11

. Further, the rotating element


21


is fixed to the bracket


12




b,


which is integral with the main body side plate


12




a,


such that a fixed north or N pole


19


and a fixed south or S pole


23


are positioned above and below, respectively, the rotating element


21


so as to oppose each other.




As illustrated in

FIG. 10

, when the upper south or S pole of the rotating element


21


opposes the upper fixed north or N pole


19


above the rotating element


21


, the lower south or S pole of the rotating element


21


opposes the lower fixed south or S pole


23


, and thereby the axis


11


receives a upwardly directed magnetic force so as to be moved upwardly. As illustrated in

FIG. 11

, when the rotating element


21


rotates 90 degrees from the position illustrated in

FIG. 10

, the upper north or N pole of the rotating element


21


opposes the upper fixed north or N pole above the rotating element


21


and when the lower north or N pole of the rotating element


21


opposes the lower fixed south or S pole


23


below the rotating element


21


, so that the axis


11


receives a downwardly directed magnetic force to be moved downwardly.




Accordingly, each time the axis


11


rotates by 90 degrees, the axis


11


is displaced by alternating upwardly and downwardly directed magnetic forces and thereby, the reverse roller


2


is provided with a cyclic pressure change.




In this embodiment, the rotating element


21


is integral with the axis


11


. Therefore, the rotating element


21


is driven by a power from the gear


1


A′ shown in

FIGS. 1 and 2

. Accordingly, a dedicated power source for the pressing device, such as a motor, is not required.




The above embodiment has been described with respect to a sheet feeding device of the FRR type in which a pressing device, using a cam, is applied to the feed roller


1


, illustrated in FIG.


4


. However, such a pressing device using a cam can be applied to other sheet feeding devices of the FR type, illustrated in

FIG. 2

, or the FP type, illustrated in FIG.


3


.




Further, the sheet feeding devices of the FRR type, illustrated in

FIG. 1

, or the FR type, illustrated in

FIG. 2

, obtain a bounding effect from the spring


4


when the pressing device provides the pressure change, thereby increasing the effect of reliably separating sheets. Similarly, the sheet feeding device of the FP type, illustrated in

FIG. 3

, obtains a bounding effect from the spring


20


.




Now, an example, in which the pressing device is provided at the side of a reverse roller, is described. The example can also be applied to sheet feeding devices of the FRR type, illustrated in

FIG. 1

, and of the FR type, illustrated in FIG.


2


.





FIGS. 12-14

are cross-sectional views illustrating a sheet feeding device of the FRR type, as illustrated in

FIG. 1

, in which a pressing device, providing a cyclic change in the pressure between a feed roller and a reverse roller, is arranged at the side of a reverse roller.




In

FIG. 12

, a torque limiter


10


′, functioning as a pressing device, is provided on the axis


13


. A housing


38


of the torque limiter


10


′ is freely rotatable relative to the axis


13


, and is integral with the reverse roller


2


. The reverse roller


2


is freely rotatable relative to the axis


13


.




The housing


38


is tube-shaped, and a rotating element


39


, having a circular shape, is arranged in a tube-shaped part of the housing


38


so as to be rotatable. The rotating element


39


is made integral with the axis


13


by a pin


40


. The outer circumference of the rotating element


39


and the inner circumference of the housing


38


oppose each other via a space, and the housing


38


is freely rotatable relative to the rotating element


39


. Magnets


39


M and


38


M are provided on the outer and inner circumferences, respectively, of the rotating element


39


.




Magnetic forces, of both the magnet


38


M and the magnet


39


M, generate torque provided on the reverse roller


2


. By changing the space between the magnet


38


M and the magnet


39


M, the torque can be cyclically changed, and thereby the nip pressure (NP) between the feed roller


1


and the reverse roller


2


can be changed.




In

FIG. 1

, as described above, a relationship, namely, NP=F


1


+F


2


, holds true, and the force F


1


is determined by the torque of the torque limiter


10


′. Therefore, when the magnetic forces of both the magnet


38


M and the magnet


39


M cyclically change, the nip pressure NP between the feed roller


1


and the reverse roller


2


cyclically changes.





FIG. 13

is a cross-sectional view of the sheet feeding device taken along line


13


/


14





13


/


14


of FIG.


12


. As illustrated in

FIG. 13

, in the magnet


39


M, a convex part is formed at a part of the outer circumference thereof, and in the magnet


38


M, a concave part is formed at a part of the inner circumference thereof. With this configuration of the magnets


38


M and


39


M, the nip pressure NP changes as the reverse roller


2


makes one rotation.





FIG. 14

is another cross-sectional view of the sheet feeding device taken along line


13


/


14





13


/


14


. A large number of convex and concave parts are formed at the circumference of the magnet


38


M′, and the magnet


39


M′ has a circumferential surface. With this configuration of the magnets


38


M′ and


39


M′, as the reverse roller


2


makes one rotation, the nip pressure NP can be changed a number of times corresponding to the number of convex and concave parts formed at the circumference of the magnet


38


M′.




The important feature of this embodiment is that the nip pressure NP between the feed roller


1


and the reverse roller


2


changes and the physical distance between the feed roller


1


and the reverse roller


2


does not change. The cyclic change in the pressure that acts on double-fed sheets in the nip part of the feed roller


1


and the reverse roller


2


loosens the sheets closely contacting each other, and thereby double feeding of the sheets is avoided.




In this embodiment, the pressing device uses a magnetic force. Therefore, an existing torque limiter can be used with a slight change in its construction and without affecting the outer dimension thereof, so that an additional space for the pressing device is not required and thereby, the sheet feeding device, incorporating the pressing device, is not enlarged. Further, because the driving system, for a sheet conveying mechanism that drives the reverse roller


2


, is used for a driving source of the pressing device, an extra driving source is not required specially for the pressing device.




In the above embodiment, the description has been made for a sheet feeding device of the FRR type, as illustrated in FIG.


1


. However, the pressing device according to the above embodiment, can be used in a sheet feeding device of the FR type, as illustrated in

FIG. 2

, so that the nip pressure, between the feed roller


1


and the friction roller


9


, can be changed and thereby, double feeding of sheets is avoided.




As in the previous embodiment, because the pressing device uses a magnetic force, an existing torque limiter can be used with a slight change in its construction and without affecting the outer dimension thereof, so that an additional space for the pressing device is not required and thereby, the sheet feeding device, incorporating the pressing device, is not enlarged. Further, because the driving system, for a sheet conveying mechanism that drives the friction roller


9


, is used for a driving source of the pressing device, an extra driving force is not required specially for the pressing device.




In each of the above-described embodiments, skewing of the sheet S may be caused by provision of a cyclic change in the pressure between the feed roller


1


and a separation member. In this respect, as illustrated in

FIGS. 1-3

, a guide


45


is provided downstream of the feed roller


1


to regulate and correct deviation of the sheet S in the width direction, so that skewing of the sheet S is prevented.





FIG. 15

is a schematic side elevational view illustrating an image forming apparatus in which a sheet feeding device, of any of the above-described embodiments, can be applied. As illustrated in

FIG. 15

, the image forming apparatus includes an image reading part


80


, an image forming part


81


, and a sheet accommodation part


82


. The image reading part


80


reads an image of an original, coverts read information to an electric signal, and sends the signal to a control device (not shown) for writing the information.




The image forming part


81


includes an image bearing member


50


having a photosensitive layer formed on the circumferential surface of a drum-shaped rotating member. The circumferential surface of the image bearing member


50


constitutes a surface to be scanned by an optical writing device (described later) of the image forming part


81


.




Around the image bearing member


50


, in a rotating direction thereof as indicated by a curved arrow in the figure, a charging roller


52


, acting as a charging device, an optical scanning device


51


, acting as the optical writing device, a developing device


53


, a conveying belt


54


, and a cleaning device


55


, are all arranged.




A light beam is irradiated from the optical scanning device


51


onto a part of the image bearing member


50


between the charging roller


52


and the developing device


53


, so that the image bearing member


50


is scanned by the beam in the main scanning direction, which is parallel to a rotation axis of the image bearing member


50


(the direction vertical to the sheet surface).




The part of the image bearing member


50


where the beam is irradiated is referred to as an exposure part


550


. A transfer roller (not shown), acting as a transfer device, is arranged below the image bearing member


50


so as to contact the image bearing member


50


via a conveying belt


54


. The part of the image bearing member


50


contacting the transfer roller is referred to as a transfer part


56


. A fixing device


58


is arranged on the left side of the conveying belt


54


, as viewed in

FIG. 15

, and a discharge tray


59


is arranged on the left side of the fixing device


58


.




The main part of the image forming apparatus is constituted by the optical scanning device


51


, the developing device


53


, the transfer roller (not shown) provided at the transfer part


56


, the cleaning device


55


, and the fixing device


58


, wherein the cleaning device


55


and the fixing device


58


are arranged around the image bearing member


50


.




The sheet accommodation part


82


includes four sheet feeding devices


57




a,




57




b,




57




c,




57




d


vertically overlaying each other. Each of the sheet feeding devices


57




a,




57




b,




57




c


and


57




d


may have any one of the configurations described above. Further, a sheet conveying path is formed from each of the sheet feeding devices


57




a,




57




b,




57




c


and


57




d


leading to the image forming part


81


, as indicated by a dotted line in the figure.




A conveying guide (not shown) is provided to guide a sheet from each of the sheet feeding devices


57




a,




57




b,




57




c


and


57




d


toward a registration roller


84


.




For example, an uppermost sheet S of the stacked sheets S′ stacked in the sheet feeding device


57




d


is separated from the stacked sheets S′, and is conveyed to the transfer part


56


passing the conveying guide and the registration roller


84


. An image is transferred onto the sheet S at the transfer part


56


, and the sheet S is discharged to the discharge tray


59


via the fixing device


58


. As the sheet conveying path, other paths, such as a manual feeding path or a reversed feeding path for both-side copying, may be arranged. However, the description thereof is omitted because of no direct relevancy to the present invention.




In the image forming apparatus, image formation is performed as described below.




The image bearing member


50


first starts to rotate and then, the charging roller


52


uniformly and negatively charges the surface of the image bearing member


50


in the dark, as the image bearing member


50


rotates. A light beam is irradiated onto the exposure part


550


to be scanned and thereby, the electric charge, at the irradiated part of the image bearing member


50


, is eliminated, so that an electrostatic latent image, corresponding to an image to be formed, is formed. The latent image then reaches the developing device


53


by rotation of the image bearing member


50


, where the latent image is visualized so as to be formed into a toner image.




The developing device


53


visualizes the latent image on the image bearing member


50


by applying toner, having a positive polarity, to the latent image. The image forming system in this embodiment uses a so-called negative-to-positive developing system, in which the image bearing member


50


is negatively charged and toner, of a positive polarity, is used for development.




After formation of the toner image, a sheet S starts to be conveyed by the pick-up roller


3


at a predetermined feeding time, and the conveyed sheet S is temporarily stopped at a pair of registration rollers


84


via the conveying path, indicated by the dotted line in the figure, where the sheet S waits to be conveyed, so as to coincide with the toner image on the image bearing member


50


at the transfer part


56


. The sheet S stopped at the registration rollers


84


is fed out by the registration rollers


84


when the above predetermined feeding time comes.




The leading edge of the sheet S, fed out by the registration rollers


84


, then reaches the transfer part


56


. The toner image, on the image bearing member


50


, and the sheet S, thus conveyed, coincide with each other at the transfer part


56


, and the toner image is transferred onto the sheet S by an electric field formed by the transfer roller.




The sheet S, on which the toner image has been transferred, passes the fixing device


58


, where the toner image is fixed onto the sheet S, and the sheet S is then discharged to the discharge tray


59


.




Residual toner on the image bearing member


50


, that has not been transferred onto the sheet S at the transfer part


56


, reaches the cleaning device


55


, as the image bearing member


50


rotates. The residual toner is removed from the image bearing member


50


when passing the cleaning device


55


, so that the image bearing member


50


is prepared for subsequent image formation.




In

FIG. 15

, for example, the sheet feeding device


57




d


is the FRR type sheet feeding device, as illustrated in

FIG. 1

, and includes the pressing device, as illustrated in FIG.


4


. The guide


45


is arranged downstream of the nip part of the feed roller


1


and the reverse roller


2


, and a pair of conveying rollers, a roller


85


at the side of the image forming apparatus and a roller


86


at the side of the sheet feeding device, are arranged downstream of the guide


45


, so as to convey the sheet S.




In this embodiment, the feed roller


1


, the reverse roller


2


, which acts as a separation member, the guide


45


, and the pressing device of

FIG. 4

, are all assembled into a unit, so as to constitute the sheet feeding device


57




d.






As illustrated in

FIG. 15

, the sheet feeding device


57




d


is formed in a box shape, and an opening, which accords with the box shape, is formed in the main body of the image forming apparatus. The sheet feeding device


57




d


is freely attachable to and detachable from the opening. When the sheet feeding device


57




d


is attached to the main body of the image forming apparatus, the pick-up roller


3


, the feed roller


1


, and the reverse roller


2


, are all in predetermined positions relative to stacked sheets S′, and the roller


86


opposes and contacts the roller


85


. In this embodiment, the main body side plate


12




a


of

FIG. 1

corresponds to a frame of the sheet feeding device


57




d.






By thus configuring a feeding device so as to be freely attachable to and detachable from an image forming apparatus, maintenance of the internal parts of the feeding device, such as the feed roller


1


, the reverse roller


2


, which act as a separation device, the guide


4


, and the pressing device, illustrated in

FIG. 4

, can be easily performed by the user or the service person. Further, with respect to the image forming apparatus, a jammed sheet at the sheet feeding device can be easily removed.




Any of the feeding devices, other than the above-described RFR type or those having a pressing device other than the one using an eccentric cam, can be configured so as to be freely attachable to and detachable from an image forming apparatus, so that the above-described advantages can be obtained.




Now, the reason why provision of a predetermined cyclic change in the pressure between a feed roller and a separation member increases the separation performance of a sheet feeding device will be described.





FIG. 18

is a partial schematic side elevational view for explaining about a force that acts on the sheet S, when the sheet S enters between the feed roller


1


and the reverse roller


2


.

FIG. 19

is a partial schematic side elevational view for explaining about a force that acts on the sheet S


2


which is at the side of the reverse roller


2


, when two sheets, i.e., a sheet S


1


and a sheet S


2


, enter between the feed roller


1


and the reverse roller


2


. In

FIGS. 18 and 19

, character Fb indicates a feeding force the feed roller


1


provides to the sheet S, character Fc indicates a feeding force the first sheet S


1


provides to the second sheet S


2


, characters Fd and Fe indicate returning resistance forces between the sheets S


1


and S


2


and the sheets S


2


and S


3


, character Tr indicates a torque of the limiter


10


, character Ta indicates a torque limiter returning force, character Pb indicates a pressing force of the reverse roller


2


that presses the feed roller


1


when the reverse roller


2


is driven, character Ra indicates a resistance between the sheets S, and character Rs indicates a radius of the reverse roller


2


.




In

FIG. 18

, the condition to feed one sheet S is expressed by the equation: Fb>Ta+Ra. Here, supposing that “m” is the mass of a sheet, μr is the coefficient of friction between a roller and the sheet, μp is the coefficient of friction between the sheets, because Fb=μr×Pb, and Ra=μp×mTa=Tr/Rs, the above condition to feed one sheet S can be expressed by the following equation:








Pb


>(1/μ


r


)


Ta


+(μ


p/μr


)


m


  (1).






Further, in

FIG. 19

, the condition to separate the second sheet S


2


from the first sheet S


1


is expressed by Ta>Fc+Fd+Fe. Here, because Fc=μp×Pb, Fd=μp×m, and Fe=μp×2 m, the above condition can be expressed as Ta>μp(Pb+3 m). Therefore, the condition to separate the second sheet S


2


from the first sheet S


1


can be expressed by the following equation:







Pb


<(1/μ


p


)


Ta−


3


m


  (2).




When both of the above equations (1) and (2) are satisfied, the stacked sheets S′ can be separated one after another so as to be conveyed one by one. Therefore, suppose that the area satisfying the above two equations is a satisfactory separation area, the satisfactory separation area can be expressed by the following equation:






(1/μ


p


)


Ta


−3


m>Pb


>(1/μ


r


)


Ta


+(μ


p/μr


)


m


  (3).






In

FIG. 20

, the area above a straight line {circle around (


1


)} Pb=Ta/μp−3 m is a double feeding area, and the area below the line {circle around (


1


)} is an area where double feeding does not occur. The area below a straight line {circle around (


2


)} Pb=(Ta+μp×m)/μr is a non-feeding area, and the area above the line {circle around (


2


)} is an area where non-feeding does not occur.




Accordingly, the area between the lines {circle around (


1


)} and {circle around (


2


)} is the appropriate separation area where double feeding and non-feeding do not occur.




A relation between a reverse roller pressing force Pb and a torque limiter returning force Ta is known to be expressed by the following equation (4):








Pb=K×Ta+Po


  (4),






which is indicated by a straight line {circle around (


3


)} in the appropriate separation area of FIG.


20


.




Here, Po is a reverse roller pressure when the reverse roller is not driven, and K is a constant peculiar to an apparatus.




When the torque limiter returning force Ta of the equation (4) is set so that the value of Pb is within the range satisfying the equation (3), the appropriate separation area of

FIG. 20

is obtained, so that stable sheet separation and feeding is performed.




However, if sheets closely contact each other, Pb of the equation (3) is within the range expressed by the following equation (5):






(1/μ


p


)


Ta


−3


m−


(


Q




1


+


Q




2


)/μ


p>Pb


>(1/μ


r


)


Ta


+(μ


p/μr


)


m+Q




1





r


  (5),






wherein Q


1


is a contacting force between the first sheet S


1


and the second sheet S


2


of

FIG. 19

, and Q


2


is a contacting force between the second sheet S


2


and a third sheet S


3


of

FIG. 19

, so that the appropriate separation area is decreased and thereby double feeding or non-feeding occurs.





FIG. 21

is a graph schematically illustrating the above-stated relationship. In

FIG. 21

, the straight line {circle around (


1


)} of

FIG. 20

is shifted downwardly to a straight line {circle around (


1


)}′ having the same inclination as that of the line {circle around (


1


)} and expressing an equation of the first degree:








Pb=Ta/μp−


3


m


=(


Q




1


+


Q




2


)/μ


p.








Further, the straight line {circle around (


2


)} of

FIG. 20

is shifted upwardly to a straight line {circle around (


2


)}′ having the same inclination as that of the line {circle around (


2


)} and expressing an equation of the first degree:








Pb


=(1/μ


r


)


Ta


+(μ


p/μr


)


m+Q




1





r.








Accordingly, the appropriate separation area of

FIG. 20

is decreased in

FIG. 21

, and the value of Pb, which is sufficiently within the appropriate separation area at the setting value Ta(N) of the torque limiter returning force of

FIG. 20

, is out of the appropriate separation area in

FIG. 21

at the same the torque limiter returning force setting value Ta(N), so that double feeding or non-feeding occurs.




Here, if the value of Pb can be cyclically changed so as to be below the line {circle around (


1


)}′ at one point and above the line {circle around (


2


)}′ at another point, while the torque limiter returning force is kept at a same value, then when the Pb value is below the line {circle around (


1


)}′, double feeding will not occur, although non-feeding may occur depending upon the Pb value, and when the Pb value is above the line {circle around (


2


)}′, non-feeding will not occur, although double feeding may occur depending upon the Pb value.




Thus, by cyclically changing the value of Pb, which represents the pressing force of a separation member (the reverse roller


4


) against the feed roller


1


, even if the torque limiter returning force value Ta(N) is kept constant, the range of the pressing force where double feeding does not occur and the range of the pressing force where non-feeding does not occur are alternately obtained. As a result, the sheets are separated so as to be fed one by one.




Accordingly, even when the torque limiter returning force Ta is set at a value Ta(N) satisfying the condition to appropriately feed regular sheets and thereby, the appropriate separation area is limited as illustrated in

FIG. 21

when special sheets having a large contacting force with each other, such as for example, ones having a smooth and flat surface or transparencies, are used, by alternately setting the value of Pb such that the value of Pb is below the line {circle around (


1


)}′ and above the line {circle around (


2


)}′, alternately, the appropriate separation area can be increased as indicated by arrows in

FIG. 21

, and thereby such special papers can be stably separated and fed.




Numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.



Claims
  • 1. A method of feeding sheets, the method comprising the steps of:conveying the sheets between a feed roller and a separation member, wherein said separation member is pressed against and into contact with said feed roller with a pressure applied between said feed roller and said separation member; separating and conveying the sheets conveyed between said feed roller and said separation member one by one; and providing a cyclic change in the pressure applied between said feed roller and said separation member, wherein the cyclic change in the pressure is provided by vertically oscillating a shaft of said feed roller.
  • 2. The method of claim 1, wherein the cyclic change in the pressure is provided at a low frequency.
  • 3. The method of claim 1, wherein said feed roller is cyclically pressed for providing the cyclic change in the pressure.
  • 4. A sheet feeding device comprising:a feed roller; a separation member pressed against and into contact with said feed roller with a pressure applied between said feed roller and said separation member, wherein sheets conveyed into a position between said feed roller and said separation member are separated and conveyed one by one; and a pressing device configured to cyclically provide a change in the pressure applied between said feed roller and said separation member, wherein a cyclic change in the pressure is provided by vertically oscillating a shaft of said feed roller.
  • 5. The sheet feeding device of claim 4, wherein said pressing device is arranged at a side of the sheets, when the sheets are separated and conveyed one by one.
  • 6. The sheet feeding device of claim 4, further comprising a sheet guiding member configured to regulate advancement of the sheets downstream of said feed roller in the sheet feeding direction.
  • 7. The sheet feeding device of claim 4, wherein all three, of said feed roller, said separation member, and said pressing device, are integrally constructed as an unit, which is attachable to and detachable from an image forming apparatus.
  • 8. The sheet feeding device of claim 6, wherein said pressing device is provided on the feed roller.
  • 9. The sheet feeding device of claim 8, wherein said pressing device includes a cam.
  • 10. The sheet feeding device of claim 10, further comprising a driving system configured to drive said feed roller, and wherein said pressing device includes a driving motor which is independent of said driving system configured to drive said feed roller.
  • 11. The sheet feeding device of claim 9, further comprising a driving system configured to drive said feed roller, and wherein said pressing device is driven by a driving force from said driving system configured to drive said feed roller.
  • 12. The sheet feeding device of claim 10, wherein said driving motor is selectively driven.
  • 13. The sheet feeding device of claim 10, wherein a rotation speed of said driving motor is variable.
  • 14. An image forming apparatus comprising:an image forming device; a sheet feeding device configured to convey a sheet to said image forming device, wherein said image forming device is configured to form an image on the sheet conveyed from said sheet feeding device, and said sheet feeding device includes a feed roller and a separation member, said separation member being pressed against and into contact with said feed roller with a pressure applied between said feed roller and said separation member, wherein a plurality of the sheets conveyed between said feed roller and said separation member are separated and conveyed one by one to said image forming device; and a pressing device configured to cyclically provide a change in the pressure applied between said feed roller and said separation member, wherein a cyclic change in the pressure is provided by vertically oscillating a shaft of said feed roller.
  • 15. The image forming apparatus of claim 14, wherein said pressing device is arranged at a side of the sheets, when the sheets are separated and conveyed one by one.
  • 16. The image forming apparatus of claim 15, wherein said pressing device is provided on said feed roller.
  • 17. The image forming apparatus of claim 14, wherein said sheet feeding device includes a sheet guiding member configured to regulate advancement of the sheets downstream of said feed roller in the sheet feeding direction.
  • 18. The image forming apparatus of claim 14, wherein all three, of said feed roller, said separation member, and said pressing device, are integrally constructed as an unit, which is attachable to and detachable from said image forming apparatus.
  • 19. The image forming apparatus of claim 16, wherein said pressing device includes a cam.
  • 20. The image forming apparatus of claim 19, further comprising a driving system configured to drive said feed roller, and wherein said pressing device includes a driving motor which is independent of said driving system configured to drive said feed roller.
  • 21. The image forming apparatus of claim 19, further comprising a driving system configured to drive said feed roller, and wherein said pressing device is driven by a driving force from said driving system configured to drive said feed roller.
  • 22. The image forming apparatus of claim 20, wherein said driving motor is selectively driven.
  • 23. The image forming apparatus of claim 20, wherein a rotation speed of said motor is variable.
  • 24. A sheet feeding device comprising:a feed roller; separation means for separating sheets conveyed between said feed roller and said separation means, said separation means being pressed against and into contact with said feed roller with a pressure applied between said feed roller and said separation means; and pressing means for cyclically providing a change in the pressure applied between said feed roller and said separation means, wherein a cyclic change in the pressure is provided by vertically oscillating a shaft of said feed roller.
  • 25. An image forming apparatus comprising:image forming means for forming an image; sheet feeding means for conveying a sheet to said image forming means, wherein said image forming means, for forming the image, forms the image on the sheet conveyed from said sheet feeding means, and said sheet feeding means includes a feed roller and a separation means, said separation means for separating an uppermost sheet from a plurality of sheets conveyed into a position between said feed roller and said separation means, said separation means being pressed against and into contact with said feed roller with a pressure applied between said feed roller and said separation means; and pressing means for cyclically providing a change in the pressure applied between said feed roller and said separation means, wherein a cyclic change in the pressure is provided by vertically oscillating a shaft of said feed roller.
  • 26. A meted of forming an image on a sheet, the method comprising the steps of:conveying a plurality of the sheets between a feed roller and a separation member, said separation member being pressed against and into contact with said feed roller with a pressure applied between said feed roller and said separation member; separating and conveying the sheets conveyed between said feed roller and said separation member one by one to an image forming device; providing a cyclic change in the pressure applied between said feed roller and said separation member, wherein the cyclic change in the pressure is provided by vertically oscillating a shaft of said feed roller; and forming the image on one of the sheets conveyed between said feed roller and said separation member using said image forming device.
  • 27. The method of claim 26, wherein the cyclic change in the pressure is provided at a low frequency.
  • 28. The method of claim 26, wherein said feed roller is cyclically pressed for providing the cyclic change in the pressure.
Priority Claims (2)
Number Date Country Kind
2000-158235 May 2000 JP
2001-117737 Apr 2001 JP
US Referenced Citations (4)
Number Name Date Kind
4319741 Okamoto Mar 1982 A
4573675 Svyatsky et al. Mar 1986 A
5199696 Kato Apr 1993 A
6059280 Yamauchi et al. May 2000 A
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Number Date Country
0 279 642 Aug 1988 EP
2 012 727 Aug 1979 GB
61-2629 Jan 1986 JP
5-201571 Aug 1993 JP
5-213468 Aug 1993 JP
5-330683 Dec 1993 JP
6-100179 Apr 1994 JP
6-16260 Jun 1994 JP
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10-279108 Oct 1998 JP