The present invention relates to a sheet feeding/conveying method and a sheet feeding/conveying apparatus, which are employed by a recording apparatus and an image forming apparatus, such as a printer, a copying machine, a printing apparatus, a facsimileing machine, etc., and an image reading apparatus, such as a scanner, to convey ordinary sheets or cardstock of recording medium, copying medium, originals, or the like to the recording portion, copying portion, reading portion, or the like, while separating them one by one. It also relates to a recording apparatus which employs such a sheet feeding/conveying method and a sheet feeding/conveying apparatus.
A conventional sheet feeding/conveying apparatus employed by a recording apparatus or the like comprises: a sheet raising mechanism for raising multiple sheets of recording medium (recording paper or the like) in the sheet feeder tray, to a predetermined level; a pickup roller for conveying the sheets of recording medium held at the predetermined level to a sheet separating portion; a combination of a feed roller and a sheet separating mechanism, for conveying further the sheets of recording medium delivered thereto while separating them one by one; and a leading edge alignment mechanism for properly positioning the leading edge of each sheet of recording medium by temporarily bending the portion of the sheet of recording medium between the leading edge aligning roller and feed roller by driving the sheet of recording medium forward while holding in place the leading edge of the sheet of recording medium against the nip between the leading edge alignment roller and the feed roller. As for a conventional recording apparatus, it is provided with: a platen for supporting each sheet of recording medium while the sheet is conveyed by the rotation of the leading edge alignment roller; a recording portion which records an image or the like on the sheet of recording medium in response to electrical signals while the sheet of recording medium is on the platen; and a sheet discharging portion which discharges each sheet of recording medium into a delivery tray after the recording.
According to the invention disclosed in Japanese Laid-open Patent Application 62-215445, in order to reduce the so-called back tension, that is, a substantial amount of load to which the sheet feeding/conveying apparatus is subjected when feeding and conveying a sheet of recording medium, not only is a sheet feeding/conveying means is provided with a sheet conveying means made up of a pickup roller and a feed roller, but also, a sheet pinching means (pinch roller) for securely holding the sheet of recording medium by its trailing end, in coordination with the removal of the pressure applied to the sheet of recording medium by the pickup roller and separating means (separation roller), as the sheet of recording medium is caused to arc by a predetermined amount after the arrival of the leading edge of the sheet of recording medium at the leading edge alignment mechanism.
According to the invention disclosed in Japanese Laid-open Patent Application 5-24722, for the purpose of making it easier for a possibly askew cardstock to straighten itself as it is made to come into contact with the leading edge alignment roller, the pickup roller is moved away from the cardstock before the cardstock reaches the leading edge aligning roller.
However, the sheet feeding/conveying apparatus in accordance with the prior art suffered from the following problems.
In the case of a structural arrangement for a sheet feeding/conveying apparatus, such as the one disclosed in Japanese Laid-open Patent Application 62-215445, a holding means for holding the trailing portion of a sheet of recording medium, and also, the mechanism for driving the holding means, the action of which is tied to the operations for releasing the sheet of recording medium from the feeding/conveying means and separating means, are necessary in addition to the feeding/conveying means, separating means, and leading edge aligning means (registering means). Thus, the sheet feeding/conveying means is provided with various additional mechanisms, for example, a plurality of solenoid, levers, stoppers, and the like, for reducing the so-called back tension. Not only does this complicate the sheet feeding/conveying apparatus in structure, increasing thereby the cost of the sheet feeding/conveying apparatus, but also, complicating the driving of the sheet feeding/conveying apparatus.
In the case of a structural arrangement for a sheet feeding/conveying apparatus, such as the one disclosed in Japanese Laid-open Patent Application 5-24722, the pickup roller is moved away from a sheet of recording medium before the sheet of recording medium reaches the leading edge alignment roller, creating thereby a situation in which the sheet of recording medium is conveyed by the feed roller alone, being therefore liable to be easily affected by the frictional resistance which occurs between the sheet of recording medium and the various portions of the sheet conveyance passage. In such a situation, the difference between the distance by which the left side of the sheet of recording medium is conveyed and the distance by which the right side of the sheet of recording medium is conveyed becomes substantial, making the sheet of recording medium too skewed for the leading edge of the sheet of recording medium to be satisfactorily straightened by the leading edge alignment roller.
The primary object of the present invention is to provide a sheet feeding/conveying apparatus which is lower in cost, simpler in structure, smaller in the so-called back tension, and capable of more easily and efficiently straightening a possibly askew sheet of recording medium than a sheet feeding/conveying apparatus in accordance with the prior art.
According to an aspect of the present invention, there is provided a sheet material feeding apparatus comprising feeding means for contacting to the sheet material which is in a stand-by state and picking the sheet material up; separating means for press-contacting to the sheet material picked up by said feeding means to single out the sheet material; registration means for stopping the sheet material which is picked up by said feeding means and singled out by said separating means and temporarily retaining the sheet material with a leading end in abutment thereto; and releasing means for releasing the sheet material from a press-contact state provided by said separating means and said feeding means, after said registration means and said feeding means start refeeding the sheet material by releasing the temporay retaining of said registration means.
These and other objects, features, and advantages of the present invention will become more apparent upon consideration of the following description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings.
Hereinafter, one of the preferred embodiments of the present invention will be described with reference to the appended drawings.
The sheet feeding/conveying apparatus 32 is provided with a sheet tray 3 capable of holding a substantial number of sheets P of recording medium (paper) of a predetermined size. The sheet tray 3 is located on one side (left side) of the case 31 (
The feeder tray base 2 of the sheet feeder tray 4 is provided with a sheet alignment rib 2, against which the sheets P of recording medium are aligned in the vertical direction. Thus, a pickup roller 24 is disposed next to the sheet alignment rib 2b, in terms of the horizontal direction, while being above the pressure plate 6 in terms of the vertical direction. On the downstream side of the pickup roller 24 in terms of the direction (indicated by arrow mark C) in which the sheets of recording medium are conveyed (which hereinafter may be referred to simply as sheet conveyance direction), a feed roller 7 is disposed. Below this feed roller 7, a separation roller 25 is disposed, which is for further conveying, while separating one by one, the plurality of sheets of recording medium delivered thereto by the pickup roller 24. The separation roller 25 does not have a power source, but is provided with a torque limiter. The separation roller 25 is supported by a separation roller holder 28, which is pivotal about an axle 28a. Further, the separation roller 25 is kept pressed toward the feed roller 7 by unshown springs. Thus, it can be pivoted, together with the separation roller holder 28, about the axle 28a by the cam of the control gear 14, through the control shaft 26. The control gear will be described later. The feed roller 7, pickup roller 24, and separation roller 25 are all cylindrical, and their peripheral surface portions are formed of such a substance as rubber, which is relatively high in coefficient of friction. They are rotatable in the counterclockwise direction (direction indicated by arrow mark L).
Although the sheet feeding/conveying apparatus in this embodiment employs such a sheet separation mechanism as that described above, the choice of the sheet separation mechanism does not need to be limited to the above described sheet separation mechanism or the like. For example, it may be a sheet separation mechanism which employs a separation pad.
The base portion 8a of a flapper 8 is pivotally attached to the rotational axle of the feed roller 7 so that the rotational axis of the flapper 8 coincides with that of the feed roller 7. The flapper 8 is provided with a tong-like plate 8b, which extends from the base portion 8a toward a registration roller 9 (leading edge alignment roller). As the flapper 8a is pivoted upward or downward, the sheet outlet 4b of the sheet feeder portion 4 is opened or closed, respectively. More specifically, the flapper 8 is pivotally movable by the cam follower 8c of the flapper 8, the cam portion 14a (
In terms of the sheet conveyance direction (direction indicated by arrow mark C), the registration roller 9, and a roller 10, which is kept pressed on the registration roller 9, are disposed downstream of the feed roller 7 while being upstream of the recording portion 11. Also in terms of the sheet conveyance direction (direction of arrow mark C), a sheet conveyance roller 17, and a roller 18 which is kept pressed on the sheet conveyance roller 17, are disposed downstream of the recording portion 11. The registration roller 9 and sheet conveyance roller 17 are rotatable in both the clockwise and counterclockwise directions. The rollers 10 and 18 follow the rotation of the registration roller 9 and sheet conveyance roller 17, respectively. While being pinched by either one, or both, of the combination of the registration roller 9 and roller 10 and the combination of the sheet conveyance roller 17 and roller 18, each sheet P of recording medium can be conveyed in the direction indicated by the arrow mark C by the clockwise rotation of one or both of the rollers 9 and 17, or in the sheet discharging direction indicated by an arrow mark D by the counterclockwise rotation of one or both of the rollers 9 and 17.
The recording portion 11 in this embodiment is made up of a platen 12, a head 13, and a carriage 19. The platen 12 is wider than the width of the sheet P of recording medium. The head 13 is disposed above the platen 12, and ejects recording ink. The carriage 19 moves the head 13 in the direction parallel to the width direction of the sheet P of recording medium.
Next, the mechanisms for driving the abovementioned members will be described. Referring to
Referring to
Next, the operation of the ink jet printer 1 which employs the sheet feeding/conveying apparatus 32 in this embodiment of the present invention will be described.
When an image is formed on the sheet P of recording medium with the use of the ink jet printer 1 having the sheet feeding/conveying apparatus 3 in this embodiment, first, the control gear 14 rotates in the direction indicated by an arrow mark E as shown in
While the topmost sheet P is kept pressed on the pickup roller 24, the pickup roller gear 22 is driven (
Meanwhile, the flapper 8 comprising the cam follower 8c and tong-like portion 8b (
Then, the sheet P of recording medium sent out in the sheet feeding direction (indicated by arrow mark C) moves past the sheet detection lever 30, and the leading edge Pa of the sheet P comes into contact with the nip between the registration roller 9 and roller 10. At this moment, the registration roller 9 is not being rotated, but the pickup roller 24 and feed roller 7 are still being rotated. Therefore, the sheet P is pushed forward by the pickup roller 24 and feed roller 7 while being temporarily held in place at the most forward point of the leading edge Pa by the registration roller 9 (
While the leading edge Pa of the sheet P is correctly positioned, the trailing edge Pb of the sheet P or the portion of the sheet P adjacent to the trailing edge Pb are held pressed upon the pickup roller 24, feed roller 7, and separation roller 25. Therefore, it does not occur that because the sheet P is insecurely held, it becomes too skewed to be easily straightened by the registration roller 9, before it comes into contact with the registration roller 9.
Referring to
During this process, the rotation of the registration roller 9 is started, restarting the interrupted conveyance of the sheet P. In the case of the prior art, it is possible that the restarting did not occur smoothly because of the substantial amount of resistance (back tension) which occurs at the restarting of the interrupted conveyance of the sheet P, that is, at the moment the sheet P begins to move. In the case of this embodiment of the present invention, however, the trailing edge Pb of the sheet P, or the portion of the sheet P adjacent to the trailing edge Pb, remains held pressed on the pickup roller 24, feed roller 7 and separation roller 25 at the restarting of the interrupted conveyance of the sheet P, that is, at the moment the sheet P begins to move. Therefore, the back tension, which acts in the direction to move the sheet P backward, is kept under control, allowing the forward conveyance of the sheet P to be smoothly restarted. Then, as soon as the forward conveyance of the sheet P is started, the pressure kept applied to keep the sheet P on the pickup roller 24, feed roller 7, and separation roller 25 is removed, being thereby prevented from interfering thereafter with the conveyance of the sheet P.
Then, the registration roller 9 begins to be continuously rotated in the direction (indicated by arrow mark M) while the sheet P remains pinched by the registration roller 9 and roller 10. As a result, the sheet P is conveyed to the gap between the platen 12 and head 13, which are located downstream of the registration roller 9 in terms of the sheet conveyance direction. Then, the sheet P is pinched by the sheet conveyance roller 17 and roller 18, which are rotating in the same direction as the registration roller 9 and roller 10. As the sheet P is further conveyed in the sheet conveyance direction (indicated by arrow mark C), the trailing edge Pb leaves the flapper 8, and then, it becomes disengaged from the nip between the registration roller 9 and roller 10, reaching eventually the recording start point. Immediately after the trailing edge Pb of the sheet P leaves the flapper 8, the flapper 8 is pivoted downward (direction of arrow mark F) by the cam follower 8c of the flapper 8, and the cam portion 14a of the control gear 14, causing thereby the tong-like portion 8b of the flapper 8 to close the sheet outlet 4b of the sheet tray 3.
As described before, as the sheet P reaches the recording start position, the sheet conveyance roller 17 begins to be rotated in reverse (opposite direction, that is, direction of arrow mark N), to convey the sheet P in sheet discharging direction (direction of arrow mark D), as shown in
The abovementioned conveyance of the sheet P in the sheet discharge direction is started by beginning rotating the sheet conveyance roller 17 while the trailing edge Pb of the sheet P remains pinched by the sheet conveyance roller 17 and roller 18. Thus, the trailing edge Pb of the sheet P is again pinched by the registration roller 9 and roller 10, and is further conveyed in the direction of the arrow mark D. At this point, the flapper 8 has already been pivoted downward (direction of arrow mark F), and therefore, the sheet outlet 4b has been closed by the tong-like portion 8b of the flapper 8. Thus, the sheet P is slid along the top surface of the flapper 8, that is, above the feed roller 7 and pickup roller 24, in the direction of the arrow mark D, and then, is discharged into the sheet delivery portion 5, that is, the top portion of the sheet tray 3.
There are three stages in the conveyance of the sheet P: the stage in which the sheet P is conveyed by the combination of the registration roller 9 and roller 10 while it remains pinched only by the combination of the registration roller 9 and roller 10, that is, the sheet P is held only by one area of the sheet P; the stage in which the sheet P is conveyed by the combination of the registration roller 9 and roller 10, and the combination of the sheet conveyance roller 17 and roller 18, remaining pinched by the two combinations, that is, the sheet P is held by two areas of the sheet P; and the stage in which the sheet P is conveyed while remaining pinched by the combination of the sheet conveyance roller 17 and roller 18 alone, that is, while the sheet P is held by only one area of the sheet P. Therefore, while the sheet P is conveyed by one or both of the combination of the registration roller 9 and roller 10, and the combination of the sheet conveyance roller 17 and roller 18, while remaining pinched by one or both of the combinations, recording can be made across the trailing edge portion of the sheet P (which is the leading edge portion while recording is made), as well as the leading edge portion of the sheet P (which is trailing edge portion while recording is made). Therefore, it is possible to record across the entirety of the recording surface of the sheet P, that is, from the leading edge Pa of the sheet P to the trailing edge Pb of the sheet P; it is possible to yield a border-less copy.
In this embodiment, it is after the leading edge portion of the sheet P is straightened by the registration roller 9 that the rotation of the registration roller 9 is started to restart the temporarily interrupted conveyance of the sheet P. Then, by the rotation of the cam portion 14a of the single control gear 14, the pressure plate 6 is allowed to move downward (direction of arrow mark B), allowing the sheet P to separate from the pickup roller 24, and the separation roller 7 is allowed to separate from the feed roller 7, allowing thereby the sheet P to separate from the feed roller 7 and separation roller 25. Thus, the sheet feeding/conveying apparatus in this embodiment is substantially smaller in the back tension which acts as the hindrance to the conveyance of the sheet P, than a sheet feeding/conveying apparatus in accordance with the prior art, while it prevents that two or more sheets P are conveyed together during the immediately subsequent sheet conveying operation. Also in this embodiment, the above described various portions of the sheet feeding/conveying operation are continuously carried out by the cam portion of the single control gear 14. In other words, the sheet feeding/conveying apparatus in this embodiment is simpler in structure, and does not require a special driving force source, such as a solenoid or the like, dedicated to the feeding and conveying of the sheet P of recording medium. Therefore, not only is the sheet feeding/conveying apparatus in this embodiment lower in cost, but also, more reliable than a sheet feeding/conveying apparatus in accordance with the prior art.
According to the above described preferred embodiment of the present invention, when the temporarily interrupted conveyance of the sheet P is restarted, the trailing edge portion of the sheet P remains held pinched by the separating means and conveying means. Therefore, the back tension, which acts as the hindrance to the sheet conveyance, is minimized. Therefore, the sheet conveyance can be smoothly restarted. As soon as the sheet conveyance is restarted, the separating means and conveying means separate from the sheet of recording medium, being therefore no hindrance to the further conveyance of the sheet P.
Further, this embodiment eliminates the need for providing a sheet feeding/conveying apparatus with a pinching means, or the like, for holding the trailing portion of a sheet of recording medium, and obviously, the mechanism for driving the pinching means or the like, in addition to the conveying means and separating means. In other words, this embodiment makes it possible to achieve cost reduction, and also, does not complicate the sequence for feeding and conveying the sheet P.
Further, at the point in time when a sheet P of recording medium comes into contact with the means for aligning the leading edge of the sheet P, the separating means and conveying means are kept pressed on the sheet P. Therefore, it does not occur that the sheet P is rendered askew by the frictional resistance which occurs between the sheet P and the various portions of the sheet conveyance passage while the sheet P is conveyed through the sheet conveyance passage. Therefore, the sheet feeding/conveying apparatus in this embodiment is superior to a sheet feeding/conveying apparatus in accordance with the prior art, in terms of straightening a sheet of recording medium by the leading edge aligning means.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth, and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 195455/2004 filed Jul. 1, 2004 which is hereby incorporated by reference.
Number | Date | Country | Kind |
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195455/2004 | Jul 2004 | JP | national |