1. Field of the Invention
The present invention relates to a sheet feeding/separation apparatus and a recording apparatus which uses the sheet feeding/separation apparatus.
2. Description of the Related Art
Some of printers, facsimile apparatuses, copying machines, and other recording apparatuses have a sheet feeding/separation apparatus including a feeding mechanism for feeding a recording medium stacked on a sheet feeding unit and a separation mechanism for separating the fed recording medium and sending it into a conveyance unit. With a thus-configured sheet feeding/separation apparatus, a difference in friction coefficient between separation members, sheet feeding members, and a recording medium is utilized when feeding and separating envelopes as a recording medium. With this method, since the separation members may apply a frictional force in a direction opposite to the sheet feeding direction, the upper and lower surfaces of the envelope are displaced and the envelope bends, possibly resulting in paper jam.
Japanese Patent Application Laid-Open No. 05-024664 discusses a sheet feeding apparatus based on another sheet feeding method. Specifically, pressing members disposed upstream of a feed roller in the sheet feeding direction convexly deform an envelope stacked in a cassette and, at the same time, a pickup roller presses the envelope's leading end having a high stiffness. The thus-configured sheet feeding apparatus increases the apparent stiffness of the envelope to restrain a displacement between the upper and lower surfaces of the envelope, thus preventing paper jam.
However, with the above-mentioned conventional method, a long distance from a reverse roller (separation member) to a conveyance roller disposed downstream thereof may cause paper jam. Specifically, when a low-stiffness portion (middle portion) of the envelope being conveyed reaches the reverse roller, a displacement occurs between the upper and lower surfaces of the envelope and it bends, possibly resulting in paper jam.
The present invention is directed to a feeding separation apparatus and a recording apparatus capable of preventing, when feeding and separating an envelope as a recording medium, paper jam caused by a displacement between the upper and lower surfaces of the envelope.
According to an aspect of the present invention, a feeding/separation apparatus includes a feeding mechanism configured to feed a recording medium stacked on a sheet feeding unit, and a separation mechanism having a feeding member driven in a sheet feeding direction and a separation member driven in a direction opposite to the sheet feeding direction, a drawing member driven in the sheet feeding direction is disposed downstream of a nip portion formed by the separation member, and wherein the distance between the nip portion by the drawing member and the nip portion by the separation member in the sheet feeding direction is x/2 or less, where x denotes a minimum length of the recording medium.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings. In the accompanying drawings, the same reference numerals denote identical or equivalent parts.
The feeding/separation apparatus 100A includes a feeding mechanism 50 disposed on the upstream side of the conveyance path, and a separation mechanism 70A disposed downstream of the feeding mechanism 50. The feeding mechanism 50 feeds envelopes 3 stacked on a sheet feeding unit 51 one by one to the separation mechanism 70A.
As illustrated in
The envelopes 3 stacked on the sheet feeding unit 51 are fed one by one onto feeding belts 2 of the separation mechanism 70A by feed roller pairs 55 disposed on the sheet feeding unit 51.
The separation mechanism 70A includes separation belts 1 (separation members) driven by a DC motor (not illustrated), the feeding belts 2 (feeding members), and drawing rollers 4 (drawing members). The feeding belts 2 driven in the sheet feeding direction are disposed under the conveyance path and fixed by two shafts. The separation belts 1 driven in a direction opposite to the sheet feeding direction are disposed above the feeding belts 2 (above the conveyance path).
The upstream-side ends of the separation belts 1 are fixed by a shaft. The downstream portions of the separation belts 1 overlap the leading ends of the feeding belts 2 so that the separation belts 1 are inclined to enable nip portions to be formed. The separation belts 1 are rotatable centering on the fixing shaft, and movable in both directions denoted by arrows in
Each separation belt 1 and each feeding belt 2 relatively come closer to each other on the more downstream side in the sheet feeding direction, and overlap each other at their downstream-side ends. In this overlap area, as illustrated in
The drawing rollers 4 are disposed above the conveyance path, downstream of the separation portion 6 in the sheet feeding direction. The platen 7 is disposed under the conveyance path, downstream of the separation portion 6 in the sheet feeding direction. The platen 7 is provided with concave portions 53. The drawing rollers 4 overlap the concave portions 53 to form nip portions.
With the sheet feeding/separation apparatus 100A, as illustrated in
Referring to
A motor 25 drives the separation belts 1 (separation members), the feeding belts 2 (feeding members), and the drawing rollers 4 (drawing members). The feeding belts 2 and the drawing rollers 4 are driven constantly in the sheet feeding direction during sheet feeding. The separation belts 1 are driven constantly to a direction opposite to the sheet feeding direction even after an envelope is separated from the bundle.
In step S1, a control apparatus 21 determines the presence of an envelope based on information input from an envelope presence sensor 22. When the control apparatus 21 determines the presence of an envelope (YES in step S1), the processing proceeds to step S2. In step S2, the motor 25 drives the separation belts 1, the feeding belts 2, and the drawing rollers 4.
In step S3, based on information from a jam sensor 23, the control apparatus 21 determines the presence of paper jam from a blank time between papers while an envelope is being fed. When the control apparatus 21 determines that paper jam is not present (NO in step S3), the processing proceeds to step S4. In step S4, the control apparatus 21 drives the separation belts 1, the feeding belts 2, and the drawing rollers 4 by using the motor 25.
Referring to
Referring to
In the recording unit 20, the recording heads 29 are mounted on a carriage 82 that can make a reciprocating motion (main scan) along a guide shaft 81 disposed in the width direction of the recording apparatus. The recording heads 29 are ink jet recording heads which discharge ink from nozzles based on image information to perform recording.
The recording heads 29 include a plurality of (four) recording heads 29a, 29b, 29c, and 29d using ink of a plurality of (four) colors for performing color recording.
The envelope 3 is fed onto the platen 7 via the nip portions (separation portion) 6 formed by the separation belts 1 and the feeding belts 2, and the nip portions formed by the drawing rollers 4 and the concave portions 53 of the platen 7 (
The recording heads 29 perform image formation (recording) onto the envelope 3 conveyed onto the platen 7 by the conveyance roller pair 5. The recording medium (envelope) 3 that has undergone image formation is further conveyed by the conveyance roller pair 5, and then discharged onto a discharge tray 83 provided outside the recording apparatus.
The nip portions for nipping the recording medium 3 are formed between the drawing rollers 4 and the concave portions 53 of the platen 7, as illustrated in
The drawing rollers 4 are disposed above the platen 7 and above the conveyance path of the recording medium 3, and driven in the sheet feeding direction by the DC motor commonly used for the feeding mechanism 50 and the separation mechanism 70A. The drawing rollers 4 are disposed on the same side as the separation belts 1 in terms of the upper and lower surfaces of the envelope 3 (above the conveyance path in
With the recording apparatus in
Although the envelope 3 may be fed with the flap 41 pasted, a case is described below where the envelope 3 is fed without pasting the flap 41 where the stiffness is low, and feeding and separation are difficult.
Referring to
The bend of the envelope 3 occurs because conveyance forces in opposite directions are applied to the separation side on the upper surface of the envelope 3 and the feeding side on the lower surface thereof, as illustrated in
On the other hand, when the separation side (separation belts 1) is provided under the conveyance path, and the feeding side (feeding belts 2) is provided above the conveyance path, the envelope 3 bends in a direction opposite to the bending direction in
As illustrated in tables in
The diameter of the drawing rollers 4 is almost the same as twice the curvature radius of the end of the separation belts 1 (corresponding to the diameter of the rollers). However, since the conveyance speed (feeding speed) of the drawing rollers 4 is larger than the conveyance speed of the separation belts 1, the conveyance amount of the drawing rollers 4 is larger than the conveyance amount of the separation belts 1. Specifically, the drawing rollers 4 generate a higher frictional force and a larger conveyance amount than the separation belts 1 do.
When the relation illustrated in
Thus, the drawing members (drawing rollers) 4 driven in the sheet feeding direction enable nipping the envelope 3 before a low-stiffness portion of the envelope 3 reaches the nip portions (separation portion) 6 by the separation members (separation belts) 1, and a displacement between the upper and lower surfaces of the envelope 3 bends the envelope 3.
At the same time, when a displacement occurs between the upper and lower surfaces of the envelope 3, the displacement is pulled back in the sheet feeding direction. The above-mentioned configuration enables the drawing members 4 to nip the envelope 3 before a low-stiffness portion of the envelope 3 being conveyed in the sheet feeding direction reaches the separation portion 6, thus preventing the envelope 3 from being bent by a displacement between its upper and lower surfaces.
At the same time, the drawing members 4 driven in the sheet feeding direction enable pulling back the displacement on the upper or lower surface of the envelope 3 in the sheet feeding direction. Preventing in this way the envelope 3 from being bent by a displacement between its upper and lower surfaces can prevent paper jam.
Referring to
When the motor 25 (
The present exemplary embodiment enables obtaining similar functions and effects to those in the first exemplary embodiment by disposing the drawing rollers 9 close to the separation portion 72. Specifically, the above-mentioned configuration enables the drawing members 9 to nip the envelope 3 before a low-stiffness portion of the envelope 3 being conveyed in the sheet feeding direction reaches the separation portion 72, thus preventing the envelope 3 from being bent by a displacement between its upper and lower surfaces.
At the same time, the drawing members 9 driven in the sheet feeding direction enable pulling back the displacement on the upper or lower surface of the envelope 3 in the sheet feeding direction. Preventing in this way the envelope 3 from being bent by a displacement between its upper and lower surfaces can prevent paper jam.
The envelopes 3 on the sheet feeding unit cassette 15 are fed one by one from the top downward by built-in pickup rollers 13. A separation portion 14 is provided downstream of the feeding mechanism 70C. Feed rollers 12 (feeding members) are pressed onto a separation pad 11 (separation member) at the separation portion 14. The separation pad 11 is disposed below the conveyance path, and the feed rollers 12 are disposed above the conveyance path.
In the example in
Drawing roller pairs composed of drawing rollers 73 and driven rollers 17 are disposed downstream of the separation portion 14 at a distance of x/2 or less therefrom, where, similar to the first exemplary embodiment, x denotes a minimum length of the recording medium determined for the recording apparatus or the minimum length of the recording medium to be used.
In this case, the drawing rollers 73 driven in the sheet feeding direction are disposed below the conveyance path, on which side the separation pad 11 is located, and the driven rollers 17 are disposed above the conveyance path, on which side the feed rollers 12 are located. The drawing rollers 73 are made of a material having almost the same friction coefficient p as the material of the separation pad 11.
A nip pressure (pressing force) higher than the nip pressure applied to the separation portion 14 is applied to the nip portions by the drawing roller pairs (pairs of drawing rollers 73 and 17). The drawing rollers 73 are rotated at a speed higher than the feed rollers 12 to provide a conveyance amount larger than the conveyance amount at the separation portion 14. Conveyance rollers 16 for conveying the recording medium (envelope) 3 via an image forming portion facing recording heads 29 are disposed downstream of the drawing roller pairs (pairs of drawing rollers 73 and 17).
With the above-mentioned configuration, even when the lower surface of the envelope 3 is slightly bent on the separation pad 11 at the separation portion 14, the envelope 3 can be further conveyed while pulling back the bend in the sheet feeding direction by using the drawing rollers 73. Therefore, the present exemplary embodiment enables obtaining similar functions and effects to those in the first exemplary embodiment by disposing the drawing rollers 73 close to the separation portion 14.
Specifically, the above-mentioned configuration enables the drawing members 73 to nip the envelope 3 before a low-stiffness portion of the envelope 3 being conveyed in the sheet feeding direction reaches the separation portion 14, thus preventing the envelope 3 from being bent by a displacement between its upper and lower surfaces. At the same time, the drawing members 73 driven in the sheet feeding direction enable pulling back the displacement on the upper or lower surface of the envelope 3 in the sheet feeding direction. Preventing in this way the envelope 3 from being bent by a displacement between its upper and lower surfaces can prevent paper jam.
A fourth exemplary embodiment has drawing belts instead of the drawing rollers 4 in the first exemplary embodiment. Specifically, the drawing belts driven in the sheet feeding direction are used as drawing members.
The drawing belts are disposed downstream of the separation portion 6 so that their upstream-side ends are at a distance of x/2 or less therefrom. The drawing belts are disposed above the conveyance path, on which side the separation belts 1 are located. Since the drawing belts can be configured to convey a recording medium through a position facing the recording heads 29, they can be also used as conveyance members for conveying the recording medium in the sheet feeding direction.
A relation between the separation belts 1 and the drawing belts in terms of the rotational direction, frictional force, and the conveyance amount is similar to the relation between the separation belts 1 and the drawing rollers 4 in the first exemplary embodiment illustrated in
The present invention is not limited to the above-mentioned exemplary embodiments. In addition to using, for example, the drawing rollers 4, 9, and 73 and drawing belts as drawing members, other methods such as a sliding mechanism can be used as long as an envelope can be conveyed in the sheet feeding direction.
The separation portions 6, 72, and 14 disposed upstream of the drawing rollers 4 may be configured in diverse ways other than the above on the premise that a recording medium is separated by utilizing a difference in frictional force.
Although the above exemplary embodiments have specifically been described based on an ink jet recording apparatus which performs recording by discharging ink from recording heads, the present invention is also applicable to recording apparatuses of thermal transfer, laser beam, heating, wire dot, and other types.
The present invention is also applicable to any scanning method such as the serial method with which recording is made by alternately repeating main scan by recording heads and subscan by conveyance operation, and the line method with which recording is continuously made only through subscan by conveyance operation.
The present invention is also applicable to any number of recording heads, any ink types, and any number of ink aspects. The present invention is also applicable to recording media (envelopes and sheets) made of different materials such as paper, plastic film, printing paper, nonwoven fabric, and so on.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2010-039385 filed Feb. 24, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2010-039385 | Feb 2010 | JP | national |