Embodiments described herein relate generally to a sheet finishing apparatus and a sheet finishing method for applying finishing to sheets discharged from an image forming apparatus such as a copying machine, a printer, or a multi-function peripheral (MFP).
In an image forming apparatus (e.g., an MFP), a sheet finishing apparatus is provided adjacent to the MFP at a post stage in order to apply finishing to sheets subjected to image formation. The sheet finishing apparatus is called a finisher. The finisher staples or sorts sheets sent from the MFP.
The finisher includes lateral alignment plates that control the position in the width direction of sheets. The finisher aligns the sheets in the width direction and conveys the sheets to a stapler. The stapler staples the sheets. The lateral alignment plates are used as well when the sheets are sorted and discharged.
Sheets discharged from the finisher are discharged from a discharge port to a stack tray. The sheets are sometimes deformed or curled. If the sheets are deformed or curled, the trailing end of the sheet discharged to the stack tray remains in the discharge port, obstructs the discharge of the following sheets, and causes a jam and an alignment failure.
If the leading end of the sheet discharged to the stack tray is curled in a downward direction, the sheets hit the stack tray or the leading end of the sheet is rounded to cause a jam and an alignment failure.
In general, according to one embodiment, there is provided a sheet finishing apparatus including: a processing tray on which a sheet conveyed from an image forming apparatus is placed;
a finishing section configured to apply finishing to the sheet on the processing tray;
a sheet discharging section configured to discharge the sheet subjected to the finishing to a stack tray via a discharge port;
a roller attached to a shaft provided in parallel to the discharge port and rotate in a first direction for guiding the sheet in a direction of the finishing section and a second direction for discharging the sheet; and
an arm attached to the shaft to extend in a centrifuging direction from the shaft, rotate with torque of the shaft, and idly rotate when force for regulating the torque acts;
the arm rotating to a position where the arm hits a regulating member provided on the processing tray side, when the roller rotates in the first direction, and rotating to a position where the arm is regulated by the stack tray and flapping down a trailing end of the sheet on the stack tray onto the stack tray, when the roller rotates in the second direction.
A sheet finishing apparatus according to a first embodiment is explained in detail below with reference to the drawings. In the drawings, the same sections are denoted by the same reference numerals and signs.
In
A sheet on which an image is formed by the image forming apparatus 100 is conveyed from the image forming apparatus 100 to the finisher 200. The finisher 200 performs finishing such as stapling and sorting for sheets supplied from the image forming apparatus 100.
A document table is present in an upper part of a main body 1 of the image forming apparatus 100. An auto document feeder (ADF) 2 is provided to be capable of opening and closing on the document table. An operation panel 3 is provided in an upper part of the main body 1. The operation panel 3 includes an operation section 4 including various keys and a display section 5 of a touch panel type.
The main body 1 includes a scanner section 6 and a printer section 7 on the inside thereof. Plural cassettes 8 in which sheets of various sizes are stored are provided in a lower part of the main body 1. The scanner section 6 reads an original document fed by the ADF 2 or an original document placed on the document table.
The printer section 7 includes a photoconductive drum and a laser. The printer section 7 scans and exposes the surface of the photoconductive drum with a laser beam emitted from the laser and creates an electrostatic latent image on the photoconductive drum. A charging device, a developing device, a transfer device, and the like are arranged around the photoconductive drum. The electrostatic latent image on the photoconductive drum is developed by the developing device. A toner image is formed on the photoconductive drum. The toner image is transferred onto a sheet by the transfer device. The configuration of the printer section 7 is not limited to the example explained above. There are various systems as the configuration of the printer section 7.
Sheets having images formed thereon by the main body 1 are conveyed to the finisher 200 by a discharge roller 9. In an example shown in
The staple unit 10 includes a waiting tray 11, a processing tray 12, and a stapler 13. The sheet S from the image forming apparatus 100 is received by an inlet roller 14 provided in a carry-in port of the staple unit 10. The inlet roller 14 includes an upper roller and a lower roller. The inlet roller 14 is driven by a motor.
A paper feeding roller 15 is provided on downstream side of the inlet roller 14. The sheet S received by the inlet roller 14 is sent to the waiting tray 11 via the paper feeding roller 15. The paper feeding roller 15 includes an upper roller and a lower roller. The paper feeding roller 15 is driven by a motor. The processing tray 12 on which the sheet S dropped from the waiting tray 11 is stacked is arranged below the waiting tray 11.
The sheet S is stacked on the waiting tray 11. The waiting tray 11 has an openable structure. When a predetermined number of sheets S are accumulated on the waiting tray 11, the waiting tray 11 opens. The sheets S drop onto the processing tray 12 with the own weight of the sheets S or according to the actuation of a drop supporting member. The processing tray 12 supports the sheets S while the sheets S are stapled by the stapler 13.
The sheets S dropped onto the processing tray 12 are guided to the stapler 13 by a conveying roller 17 and stapled. The conveying roller 17 is driven by a motor. The conveying roller 17 rotates in opposite directions when the sheets S are guided in the direction of the stapler 13 and when the stapled sheets S are discharged.
When being stapled, the plural sheets S dropped from the waiting tray 11 onto the processing tray 12 are aligned in the longitudinal direction, which is a sheet conveying direction, aligned in the lateral direction orthogonal to the sheet conveying direction, and stapled. A lateral alignment section 23 is provided to align the sheets S in the lateral direction. The lateral alignment section 23 performs alignment and sorting of the sheets S (details are explained below). The stapler 13 and the lateral alignment section 23 configure a finishing section in the staple unit 10 and perform finishing such as stapling and sorting.
To assist the sheets S dropping onto the processing tray 12, a rotatable paddle 18 is provided in a position where the trailing end of the sheet S drops. The paddle 18 is attached to a rotating shaft. The paddle 18 flaps down the sheets S, which drop from the waiting tray 11, onto the processing tray 12 and sends the sheets S in the direction of the stapler 13.
A stopper 19 that regulates the trailing end position of the sheet S is provided at the end on the stapler 13 side of the processing tray 12. A conveyor belt 20 is provided in order to convey the sorted or stabled sheets S to the stack tray 61. The conveyor belt 20 is suspended between pulleys 21 and 22. A claw member 20a that catches and sends the trailing end of the sheet S is attached to the conveyor belt 20. A mechanism for rotating the pulleys 21 and 22 is omitted.
The conveyor belt 20 rotates in an arrow t direction, whereby the sheets S are discharged from a discharge port 24 to the stack tray 61. The stack tray 61 is lifted and lowered by a motor to receive the sheets S. The conveyor belt 20 and the claw member 20a configure a sheet discharging section for guiding the stapled sheets S to the discharge port 24.
If the sheets S stacked on the waiting tray 11 are discharged to the stack tray 61 without being stapled, the sheets S can be discharged by a rotating roller 16 as well without being dropped onto the processing tray 12. The sheets S not required to be stapled can be discharged to the fixed tray 62 as well. A conveying path for guiding the sheets S to the fixed tray 62 is provided. An assist arm 25 is swingably attached to an attachment shaft of the upper roller of the paper feeding roller 15. The assist arm 25 projects to a discharge side of the paper feeding roller 15. The assist arm 25 presses the trailing end side of the sheet S, which are discharged from the paper feeing roller 15, against the waiting tray 11 to prevent the trailing end side from rising.
In
The waiting tray 11 includes a pair of tray members 11a and 11b and supports both the ends in the width direction of the sheets S. The tray members 11a and 11b can be moved in the width direction of the sheets S by a motor 28. A pair of lateral alignment plates 23a and 23b are provided on both the sides of the processing tray 12. The pair of lateral alignment plates 23a and 23b configure the lateral alignment section 23.
The lateral alignment plates 23a and 23b can slide in the width direction of the sheets S. The lateral alignment plates 23a and 23b align, in the lateral direction, the sheets S dropped from the tray members 11a and 11b. The lateral alignment plates 23a and 23b are formed in an L shape in cross section. The lateral alignment plates 23a and 23b are moved in a direction parallel to the shaft 26 by motors 29a and 29b. The motors 29a and 29b are attached to a frame 31.
A table 38 is provided in parallel to the endless belt 36. A slit 39 is formed on the table 38. The slit 39 includes a linear portion 391 extending in parallel to the rail 34 and an inclined portion 392. The stapler 13 is pivotably attached to the moving plate 33. A pin provided on the bottom of the stapler 13 is inserted into the slit 39.
The trailing end (e.g., two places) can be stapled while the moving plate 33 moves in the linear portion 391 of the slit 39. When the moving plate 33 is moved to the position of the inclined portion 392 of the slit 39 and the pin comes to the position of the inclined portion 392, the stapler 13 pivots about 45 degrees and can staple a corner of the sheets S.
The sheets S discharged from the staple unit 10 are discharged from the discharge port 24 to the stack tray 61. The sheets S are sometimes deformed or curled. If the sheets S are deformed or curled, for example, as shown in
As shown in
In
The discharge rollers 27 are attached to the center and both the sides of the shaft 26. U-shaped arms 41a and 41b are attached to the discharge rollers 27 on both the sides. The arms 41a and 41b are attached to the shaft 26 to hold the discharge rollers 27 from both sides thereof in the axis direction. The arms 41a and 41b extend in the centrifuging direction of the shaft 26.
The arms 41a and 41b rotate according to the rotation of the discharge rollers 27. If the discharge rollers 27 rotate clockwise, the arms 41a and 41b rotate to the processing tray 12 side. If the discharge rollers 27 rotate counterclockwise, the arms 41a and 41b rotate to the stack tray 61 side. If the arms 41a and 41b rotate to the processing tray 12 side, the arms 41a and 41b get into under the processing tray 12 through grooves 12a formed in the processing tray 12. The rotation of the arms 41a and 41b is regulated by the movement of the lateral alignment plates 23a and 23b (details are explained with reference to
The arms 41a and 41b are formed of, for example, plastic. The arms 41a and 41b include C-shaped holding sections 42a and 42b respectively at both the ends on the shaft 26 side. The holding sections 42a and 42b can be pushed into the outer circumference of the shaft 26. The arms 41a and 41b include projecting pieces 43a and 43b projecting to the outward direction.
The discharge rollers 27 are attached to intermediate shafts 44 having a diameter larger than the diameter of the shaft 26. The intermediate shafts 44 project slightly more than both the ends of the discharge rollers 27. The intermediate shafts 44 are integrally formed with the shaft 26. C rings 45 are fixed to the outer circumference of the shaft 26 in positions slightly away from both the ends of the intermediate shafts 44. Springs 46 are attached to the outer circumference of the shaft 26 between both the ends of the intermediate shafts 44 and the C rings 45. The holding sections 42a and 42b of the arms 41a and 41b are arranged between the springs 46 and both the ends of the intermediate shafts 44.
Slip torque is applied to the holding sections 42a and 42b by the springs 46. The holding sections 42a and 42b are pressed in the directions of the discharge rollers 27 (the directions of both the ends of the intermediate shafts 44). Therefore, when the shaft 26 rotates, the arms 41a and 41b rotate in the same direction as the shaft 26 with the torque of the shaft 26. Since the discharge rollers 27 also rotate together with the shaft 26, the arms 41a and 41b rotate according to the rotation of the discharge rollers 27.
If the arms 41a and 41b rotate clockwise and hit regulating members (stoppers 47 explained below) provided on the processing tray 12 side, the arms 41a and 41b idly rotate without further rotating. If the arms 41a and 41b rotate counterclockwise and hit the stack tray 61, the arms 41a and 41b idly rotate without further rotating. In other words, the arms 41a and 41b perform actions of rotation and idle rotation with the slip torque (contact pressure determined by the strength of the springs 46).
In general, since the discharge rollers 27 are formed of rubber, if the holding sections 42a and 42b are set in contact with the discharge rollers 27, the effect of the slip torque is lost. Therefore, the holding sections 42a and 42b are set in contact with the ends of the intermediate shafts 44.
In
If the sheets S are sorted and discharged, the lateral alignment plates 23a and 23b also move. When home positions of the lateral alignment plates 23a and 23b are represented as x0, during the sorting, the lateral alignment plates 23a and 23b are alternately moved to a first position (an alternate long and short dash line x01) and a second position (an alternate long and two short dashes line x02) to sort the sheets S. After being sorted, the sheets S are discharged to the stack tray 61.
As shown in
According to the rotation of the discharge rollers 27, the arms 41a and 41b also rotate in the arrow T1 direction to the lower side of the processing tray 12 and hit the stoppers 47. Even if the discharge rollers 27 further rotate in the T1 direction, the arms 41a and 41b hit the regulating members (the stoppers 47) and idly rotate with the rotation torque regulated. The stoppers 47 are provided on the lower side of the processing tray 12. The stoppers 47 are formed of, for example, members extending downward from the processing tray 12 or formed on the upper surface of the frame 31.
The lateral alignment plates 23a and 23b move to the positions of the dotted line shown in
When the stapling ends and the sheets S are discharged, as shown in
When the discharge rollers 27 further rotate for a fixed time, as shown in
When stapling is executed on the next sheets, the arms 41a and 41b return to the state shown in
As explained above, in the first embodiment, the arms 41a and 41b held with the slip torque applied thereto are attached on the shaft 26 of the discharge rollers 27. When the sheets S are discharged, the trailing end of the sheet S can be flapped down by rotating the arms 41a and 41b using the rotation of the shaft 26.
Therefore, even if the sheets S are deformed or curled, possible to accurately discharge the sheets S to the stack tray 61 and reduce occurrence of a jam and an alignment failure. Since the arms 41a and 41b rotate with the torque of the shaft 26, an extra driving source (motor) is unnecessary and the configuration of the staple unit 10 can be simplified.
The mechanism for rotating the arms 41a and 41b with the torque of the shaft 26 and idly rotate the arms 41a and 41b when force for regulating the torque acts is not limited to the configuration shown in
A sheet finishing apparatus according to a second embodiment is explained.
In
In
In
As shown in
The ducts 52 are curved to guide the air from the air blowers 51 to the lower side of the discharge port 24. The ducts 52 include inlets 54 into which the air blown out from the air blowers 51 is blown and exhaust ports 53, which are blow-out ports for the air. The air from the exhaust ports 53 is blown out from the lower side to the upper side of the discharge port 24.
A structure may be adopted in which one air blower 51 is provided, the duct 52 is divided into two air blowing paths, and the exhaust ports 53 are respectively provided at the ends of the divided air blowing paths. Costs can be reduced by providing only one air blower 51. The blower units 50 may be arranged between the processing tray 12 and the frame 31 if a space allows.
In the second embodiment, one or two sheets can be lifted by the air from the exhaust ports 53. However, if a sheet bundle obtained by stapling a large number of sheets is discharged, the sheet bundle may be unable to be lifted. However, a sheet at the bottom of the sheet bundle can be blown in the upward direction. Therefore, be possible to prevent the sheet at the bottom of the sheet bundle from hanging down to be curled.
According to the second embodiment, possible to prevent the sheets S from being curled and discharged onto the stack tray 61 in a rounded state and reduce occurrence of a jam and an alignment failure. The sheets S conveyed from the image forming apparatus 100 to the finisher 200 are hot. However, possible to cool the sheets S with the air blown out from the blower units 50 and prevent the sheets S from sticking to the stack tray 61.
The operation panel 3 includes plural keys 4 and a display section 5 also functioning a touch panel. A user can give various instructions for image formation using the operation panel 3. The user gives an instruction concerning the number of copies using the keys 4 and gives instructions concerning a sheet size, a sheet type, punching, sapling, and the like by operating the touch panel of the display section 5.
A finisher control section 201 controls the operation of the finisher 200 (the staple unit 10) and the operation of sheet discharge. The finisher control section 201 is connected to the main control section 101. The finisher control section 201 performs communication of information with the main control section 101. The image forming apparatus 100 and the finisher 200 operate in association with each other.
The finisher control section 201 controls each of a motor 63 that lifts and lowers the stack tray 61, the motor 37 that controls the position of the stapler 13, the motor 30 that controls the rotation of the discharge rollers 27, and the motors 29a and 29b that move the lateral alignment plates 23a and 23b.
According to the second embodiment, the finisher control section 201 controls the rotation of the air blowers 51 of the blower units 50 and controls the air blowers 51 to rotate at timing when the sheets S are discharged from the discharge port 24.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention. Indeed, the novel apparatus and methods described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the apparatus and methods described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is based upon and claims the priority of U.S. Provisional Application No. 61/533,161, filed on Sep. 9, 2011, and U.S. Provisional Application No. 61/540,485, filed on Sep. 28, 2011, the entire contents of which are incorporated herein by reference.
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2593508 | Feb 1999 | JP |
Number | Date | Country | |
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20130062825 A1 | Mar 2013 | US |
Number | Date | Country | |
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61533161 | Sep 2011 | US | |
61540485 | Sep 2011 | US |