Sheet folding and binding apparatus and method

Information

  • Patent Grant
  • 6755410
  • Patent Number
    6,755,410
  • Date Filed
    Friday, June 29, 2001
    23 years ago
  • Date Issued
    Tuesday, June 29, 2004
    20 years ago
Abstract
A binding apparatus includes a receiving device configured to receive a sheet from outside and convey the sheet, and a sheet folding device configured to fold the sheet, conveyed by the receiving device, in two at a center portion thereof in a direction the sheet is conveyed, so as to be a folded sheet, and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet. A jogging device includes a jogging table and is configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table. A binding device is configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located. A discharging device is configured to discharge the bound stack of folded sheets.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a binding apparatus, and in particular relates to a binding apparatus that is connected with a sheet discharging part of an image forming apparatus, such as a printer and a copier, and that folds a sheet received from the image forming apparatus and binds stacked folded sheets at the folded side parts of the folded sheets.




2. Discussion of the Background




A binding technology used in producing weekly magazines is well known. After printed sheets are stacked and jogged, the stacked printed sheets are stapled at their center portions by a stapling device. The stapled sheets are then folded at their stapled portions. Because the stapled sheets are folded at their stapled portions, the side edges of the folded sheets, opposite the stapled and folded side of the folded sheets, are not uniform. Therefore, the side edges of the folded sheets, opposite the stapled and folded side, are cut off by a cutting apparatus so as to be uniform.




A binding apparatus is known to be connected with a copying machine, downstream of a sheet discharging part of the copying machine in the sheet discharging direction. The binding apparatus sorts or collates sheets carrying an image on one or both sides of the sheets, which have been discharged from the copying machine, and then jogs and binds the sheets into a stack of sheets.




In the binding technology used in producing a weekly magazine, as described above, the side edges of the folded sheets, opposite the stapled and folded side of the folded sheets, must be cut off by a cutting apparatus so as to be uniform. Noise is produced when the side edges of the folded sheets are cut off by the cutting apparatus. The cutting apparatus is relatively large, heavy and expensive. The life of a knife used in the cutting apparatus is relatively short. Further, the consumption of electric power is relatively large. When the number of printed sheets, which must be folded, is large, the folding apparatus may not sufficiently fold the sheets.




A binding apparatus used in conjunction with a copying machine generally stacks sheets, which have been received from the copying machine, without folding each of the sheets, into a stack of sheets, and then staples the stacked sheets. The stacked sheets are stapled at edge portions of the sheets at one side. Therefore, when a sheet of the stack of stapled sheets is pulled, the stapled part of the pulled sheet is easily torn, so that the pulled sheet is taken apart from the stack of stapled sheets. For avoiding this problem, the stapling position for a stack of sheets must be located well inside of the stack of sheets toward the center portion thereof. This may result in stapling the sheets at a part of the image area of each sheet, so that the inconvenience may be caused such that a part of the image at the stapled part of each sheet cannot be seen. For avoiding the inconvenience, the image must be formed on each sheet with a relatively large margin for stapling, which then reduces the area in each sheet where an image can be formed.




SUMMARY OF THE INVENTION




The present invention has been made in view of the above-discussed and other problems and addresses the above-discussed and other problems.




Preferred embodiments of the present invention provide a novel binding apparatus of a relatively small size, that folds a sheet, and binds stacked folded sheets so that side edges of the bound folded sheets are uniform. The preferred embodiments of the present invention further provide a novel binding apparatus and method that folds a sheet, carrying images of two pages on one side of the sheet and another images of another two pages on the other side of the sheet, at a center portion of the sheet, and that binds folded sheets, which are stacked, at the folded side parts of the folded sheets. The preferred embodiments of the present invention further provide a novel binding apparatus that reliably binds stacked folded sheets without loosening the stack. The preferred embodiments of the present invention further provide a novel binding apparatus that binds folded sheets into a stack of folded sheets so that each of the bound folded sheets is hard to be torn so as not to be easily pulled out of the stack of folded sheets. The preferred embodiments of the present invention further provide a novel binding apparatus and method that binds sheets with a relatively small binding margin so that a relatively large area of each sheet can be used for forming an image thereupon. The preferred embodiments of the present invention further provide a novel sheet folding apparatus that reliably folds a sheet. The preferred embodiments of the present invention further provide a novel jogging apparatus that reliably jog sheets which have been folded at their center portions. The preferred embodiments of the present invention further provide a novel image forming and binding system that allows to form images of image or document data of two pages on one side of a sheet and another images of another two pages on the other side of the sheet, fold the sheet at a center portion thereof, and bind the folded sheets, which are stacked, at the folded side parts of the folded sheets.




According to a preferred embodiment of the present invention, a binding apparatus includes a receiving device configured to receive a sheet from outside and convey the sheet, and a sheet folding device configured to fold the sheet, conveyed by the receiving device, in two at a center portion thereof in a direction the sheet is conveyed, so as to be a folded sheet, and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet. A jogging device includes a jogging table and is configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table. A binding device is configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located. A discharging device is configured to discharge the bound stack of folded sheets.




The binding apparatus may further include a controller to control an operation of the apparatus. The controller receives information on a size of the sheet conveyed from outside. Further, the sheet folding device includes a guiding device configured to guide the sheet conveyed by the receiving device, and a sheet folding/pressing device configured to fold the sheet conveyed by the receiving device and press the folded sheet. The guiding device includes a stopping device configured to stop the sheet being conveyed by the receiving device to be conveyed, and a position the stopping device stops the sheet to be conveyed is set by the controller according to the information on the size of the sheet so that the sheet is folded at the center portion of the sheet by the sheet folding/pressing device. The sheet being conveyed by the receiving device is stopped to be conveyed by the stopping device, so that the center portion of the sheet is downwardly slackened, the slackened centered portion of the sheet is pinched into the sheet folding/pressing device, and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device.




The sheet folding device may further include a detect device configured to detect a leading edge of the sheet guided by the guiding device, a pushing device configured to push the slackened center portion of the sheet toward the sheet folding/pressing device, and a pushing device moving device configured to move the pushing device downwardly toward the sheet folding/pressing device so as to push the slackened center portion of the sheet toward the folding/pressing device and upwardly so as to separate from the sheet folding/pressing device. The pushing device moving device moves the pushing device downwardly to push the slackened center portion of the sheet toward the sheet folding/pressing device at a predetermined timing after detection of the leading edge of the sheet with he detect device, so that the slackened center portion of the sheet is pushed by the pushing device so as to be pinched into and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device.




The pushing device may include a saw-toothed knife to push the center portion of the sheet, so that the sheet is perforated at the pushed center portion of the sheet when the saw-toothed knife pushes the center portion of the sheet.




The sheet folding device may include a sheet folding/pressing device having a pair of sheet folding rollers and a pair of supplementary pressing rollers. The pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the folded sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed.




The jogging device may include a leading edge stopping device configured to stop the folded sheet to be conveyed at the leading edge thereof, and a left side jogging device configured to jog the folded sheet with respect to a left side of the folded sheet in a direction the folded sheet is conveyed, a right side jogging device configured to jog the folded sheet with respect to a right side of the folded sheet, and a rear side jogging device configured to jog the folded sheet with respect to a rear side of the folded sheet, each including an upper guide member to guide the folded sheet being conveyed by the sheet folding device toward the jogging table and a jogging member to jog the folded sheets on the jogging table, The upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed folded sheet on the jogging table and so that the folded sheet being conveyed by the sheet folding device slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted. Each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and to a second position where the jogging member thereof is in a position corresponding to a size of the folded sheet being conveyed by the folding device, which is determined by the controller according to the information on the size of the sheet. When the folded sheet is conveyed to the jogging device by the sheet folding device, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal position.




After the folded sheet has been conveyed by the folding device to the jogging device so as to slide over the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, each of the left side, right side and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left, right and rear side jogging devices is swung to the slanted position, and each of the left, right and rear sides jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side and rear side jogging devices is returned to the horizontal position.




The leading edge stopping device may include a leading edge binding position adjusting device configured to change a position the leading edge stopping device stops the folded sheet to be conveyed so that a position in the folded sheet relative to the leading edge thereof where the binding device binds the folded sheet is changed.




The folding device may include a detect device configured to detect that the folded sheet is discharged toward the jogging device, and the jogging device may include a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and a slanted position where the sheet center thrusting device is upwardly slanted, and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.




The sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, after the detect device detects that the folded sheet has been discharged toward the jogging device, and to swing back to the slanted position, after each of the left side, right side and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, stops at the second position, and the upper guide member of each of the left side, right side and rear side jogging devices is swung to the horizontal position.




When the binding device binds the stack of folded sheets stacked on the jogging table, the jogging member of each of the left side, right side and rear side jogging devices is in the second position, the upper guide member of each of the left side, right side and rear side jogging devices is in horizontal position, and the sheet center thrusting device is in the horizontal position.




According to another preferred embodiment of the present invention, a sheet folding apparatus includes a pair of sheet folding rollers and a pair of supplementary pressing rollers. The pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in a sheet conveyance direction and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the sheet feeding direction. A portion of a sheet is pinched into the pair of sheet folding rollers so that the sheet is folded in two by the pair of sheet folding rollers, and then the folded sheet is pressed by the pair of supplementary pressing rollers, so that the folded portion of the folded sheet is firmly folded.




According to another preferred embodiment of the present invention, a jogging apparatus includes a jogging table on which a sheet may be stacked one after another, and a leading edge stopping device configured to stop a sheet conveyed from outside at a leading edge thereof, a left side jogging device configured to jog the sheet with respect to a left side of the sheet in a direction the sheet is conveyed, a right side jogging device configured to jog the sheet with respect to a right side of the sheet, and a rear side jogging device configured to jog the sheet with respect to a rear side of the sheet. Each of the left side, right side, and rear side jogging devices includes an upper guide member to guide the sheet conveyed from outside onto the jogging table one after another so as to be stacked into a stack of sheets on the jogging table and a jogging member to jog the stack of sheets on the jogging table. The upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed sheet on the jogging table and so that the sheet being conveyed from outside slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted. Each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging device and to a second position where the jogging member thereof is in a position corresponding to a size of the sheet being conveyed from outside. When the sheet is conveyed, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal.




According to another preferred embodiment of the present invention, an image forming and binding system includes an image formation controller configured to generate and transmit image or document data with page and sheet size information and printing and binding instructions thereof, and an image forming apparatus configured to form images of the image or document data received from the image formation controller on both sides of a sheet according to the page and sheet size information and the printing and binding instructions and discharge the sheet, and a binding apparatus configured to bind sheets received from the image forming apparatus. The image forming apparatus forms a second page image and a third page image of images of four pages of the image or document data on a first side of the sheet, which upwardly faces when the sheet is exited from the image forming apparatus, with the second page image at a leading edge side of the sheet in a direction the sheet is conveyed, and a first page image and a fourth page image of the images of four pages on a second side of the sheet, which downwardly faces when the sheet is exited from the image forming apparatus, with the first page image at the leading edge side of the sheet in the direction the sheet is conveyed, and the image formation controller controls the image forming apparatus to form the images of the image or document data starting from last four pages of the image or document data. The binding apparatus includes a controller to control an operation of the binding apparatus. The controller receives the sheet size information and the binding instruction from the image formation controller. A receiving device of the binding apparatus is configured to receive the sheet discharged by the image forming apparatus and convey the sheet. A sheet folding device is configured to fold the sheet, conveyed by the receiving device, in two at a center portion thereof in the direction the sheet is conveyed according to the sheet size information, and convey the folded sheet. A jogging device includes a jogging table and is configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table according to the sheet size information. A binding device is configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located according to the binding instruction, and a discharging device configured to discharge the bound stack of folded sheets.




According to another preferred embodiment of the present invention, a method of binding sheets includes receiving a sheet from outside and conveying the sheet; folding the conveyed sheet in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and conveying the folded sheet with the folded portion of the fold sheet being a leading edge of the folded sheet with a sheet folding device; receiving and jogging the conveyed folded sheet one after another so as to be stacked into a stack of folded sheets with a receiving/jogging device; binding the stack of stacked folded sheets at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located with a binding device; and discharging the bound stack of folded sheets.




The binding method may further include receiving information on a size of the sheet, and the folding/conveying may include receiving and guiding the conveyed sheet, setting a position where the conveyed sheet is stopped to be conveyed according to the size of the sheet so that the sheet is folded by the sheet folding device at the center portion of the sheet, and stopping the sheet to be conveyed at the position, so that the center portion of the sheet is downwardly slackened, the slackened center portion of the sheet is pinched into the sheet folding device, and thereby the sheet is folded in two at the center portioned of the sheet by the sheet folding device.




The folding/conveying may further include detecting a leading edge of the sheet, and pushing the slackened center portion of the sheet toward the sheet folding device with a pushing device at a predetermined timing after the detection of the leading edge of the sheet, so that the slackened center portion of the sheet is pinched into the sheet folding device.




In the above-described method, the pushing device may include a saw-toothed knife to push the slackened center portion of the sheet. In this case, the pushing includes perforating the sheet at the pushed center portion of the sheet with the saw-toothed knife.




In the above-described method, the sheet folding device may include a pair of sheet folding rollers and a pair of supplementary pressing rollers. The pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the folded sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed. In this case, the folding/pressing includes folding the sheet with the pair of sheet folding rollers and pressing the folded sheet with the pair of supplementary pressing rollers.




The binding method may further include receiving information on a size of the sheet and determining a size of the folded sheet folded at the center of the sheet, and the jogging device may include a leading edge stopping device to stop the folded sheet, an upper guide member to guide the folded sheet conveyed by the sheet folding device and a jogging member to jog the folded sheet. In this case, the receiving/jogging includes, sliding the conveyed folded sheet over an upper surface of the upper guide member of the jogging device, which is in a substantially horizontal position, to be stopped by the leading edge stopping device and to be carried on the upper surface of the upper guide member, moving the jogging device to a first position where the folded sheet carried on the upper surface of the upper guide member separates from the upper guide member to fall onto the jogging table, swinging the upper guide member from the horizontal position to a slanted position where the upper guide member is upwardly slanted, and moving the jogging device to a second position where the jogging member of the jogging device is in a position corresponding to the size of the folded sheet being received.




In the above-described method, the folding device may include a detect device to detect that the folded sheet is discharged toward the jogging device and a sheet center thrusting device to downwardly thrust the folded sheet carried on the upper surface of the upper guide member of the jogging device. In this case, the receiving/jogging further includes detecting that the folded sheet is discharged toward the jogging device with the detect device, and swinging the sheet center thrusting device between a substantially horizontal position where the sheet center thrusting device downwardly thrusts the folded sheet carried on the upper surface of the upper guide member of the jogging device and a slanted position where the sheet center thrusting device is upwardly slanted.




In the above-described method, in the binding, the jogging member of the jogging device is in the second position, the upper guide member is in the horizontal position, and the sheet center thrusting device is in the horizontal position.




The receiving/jogging may further include stopping the folded sheet to be conveyed at a leading edge of the folded sheet so that the folded sheet is jogged relative to the binding device, and adjusting a position to stop the folded sheet so that that a position in the folded sheet relative to the leading edge thereof where the binding device binds the stack of folded sheet is changed.











BRIEF DESCRIPTION OF THE DRAWINGS




A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in conjunction with accompanying drawings, wherein:





FIG. 1

is a schematic drawing illustrating an image forming and binding system according to a preferred embodiment of the present invention;





FIG. 2

is a schematic drawing illustrating a state of a sheet;





FIG. 3

is a cross section of a binding apparatus according to a preferred embodiment of the present invention;





FIG. 4

is a cross section illustrating a sheet receiving device, a sheet guiding part, a sheet folding part, and a supplementary pressing part of the binding apparatus;





FIG. 5

is cross section illustrating a driving mechanism of the sheet folding part, the supplementary pressing part and a knife unit of the sheet folding part of the binding apparatus;





FIG. 6

is a cross section illustrating a sheet stopping position adjusting mechanism of the binding apparatus;





FIG. 7

is cross section illustrating a mechanism of a jogging part of the binding apparatus;





FIG. 8

is a schematic drawing for explaining a positional relationship of a sheet folding roller pair of the sheet folding part and a supplementary pressing roller pair of the supplementary pressing part;





FIG. 9

is cross section illustrating mechanisms of a binding part and a stack discharging part of the binding apparatus;





FIG. 10

is a cross section for explaining the operations of a stapling position determining mechanism, a jogging table upwardly/downwardly moving mechanism and a sheet stack discharging part driving mechanism of the binding apparatus;





FIG. 11

is a plan view of a jogging table part of the binding apparatus;





FIG. 12

is a plan view of a part of the jogging table part for explaining an operation of jogging a sheet;





FIG. 13

is a cross section of the part of the jogging table part of

FIG. 10

for explaining the operation of jogging a sheet;





FIG. 14

is a schematic drawing of a part of the jogging table part for explaining the operation of jogging a sheet in conjunction with

FIG. 12

; and





FIG. 15

is a cross section for explaining the operation of the sheet stack discharging part driving mechanism in conjunction with FIG.


10


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.





FIG. 1

is a schematic drawing illustrating an image forming and binding system according to a preferred embodiment of the present invention. Numeral


1


denotes an image formation controller, numeral


2


denotes a printer as an example of an image forming apparatus, and numeral


3


denotes a binding apparatus.




The image formation controller


1


is for example a personal computer including a display, a keyboard, a scanner, etc. The image formation controller


1


generates image or document data by inputting, or reading an image or a document with the scanner, and editing the data. The image formation controller


1


sets the page for the image or document data, sets various printing and binding instructions for printing the data and binding the printed sheets, e.g., the number of printed sets, the size of a sheet for printing, the stapling position, etc. Further, the image formation controller


1


displays a selected operational mode, the status of the system, the printer


2


, the binding apparatus


3


etc., with the display.




The image formation controller


1


stores the image or document data, read by the scanner, sent from a separate inputting apparatus or via a network, or generated by the image formation controller


1


. The image formation controller


1


edits the stored image or document data, for example, changes the pages of the stored image or document data.




The printer


2


forms an image of the data, sent from the image formation controller


1


, on a sheet conveyed from a sheet feeding part of the printer


2


. The printer


2


may use such image formation methods as an ink jet system and electrophotography.




The printer


2


reverses the sheet, after formation of an image on one side of the sheet, and then conveys the sheet to the image formation part of the printer


1


for forming another image on the other side of the sheet. The sheet carrying the images on both sides thereof is discharged from the discharging part of the printer


2


.




Referring to

FIG. 2

illustrating a state of a sheet, the binding apparatus


3


folds a sheet


4


, received from the printer


2


, in two at a center portion of the sheet


4


in a direction the sheet


4


is conveyed, so as to be a folded sheet


5


. The binding apparatus


3


stacks and jogs the folded sheet


5


into a stack of folded sheets


6


, and binds the stack of folded sheets


6


at binding positions


7


near the folded portion of the stack of folded sheets


6


.




The image formation controller


1


controls the printer


2


to form images of image or document data such that, when two images for two pages of the data are formed on one side of the sheet


4


and another two images for another two pages of the data are formed on the other side of the sheet


4


, as illustrated in the left portion of

FIG. 2

, a second page image and a third page image of the images of four pages are formed on an upper side of the sheet


4


(i.e., the side of the sheet


4


, which upwardly faces when the sheet


4


is exited from the printer


2


) with the second page image at a leading edge side of the sheet


4


in the direction the sheet


4


is conveyed, and a first page image and a fourth page image of the images of four pages are formed on a back side of the sheet


4


(i.e., the side of the sheet


4


, which downwardly faces when the sheet


4


is exited from the image forming apparatus


2


) with the first page image at the leading edge side of the sheet


4


in the direction the sheet


4


is conveyed. Accordingly, when the sheet


4


carrying the four images of four pages on both sides thereof as above is folded by the binding apparatus


3


at the center portion thereof in the direction the sheet


4


is conveyed and is discharged, the images of four pages are in a right order of pages with the first page image on the top surface of the folded sheet


5


and the fourth page image is on the back surface of the folded sheet


5


, as illustrated in the center portion of FIG.


2


.




The binding apparatus


3


stacks the folded sheet


5


with the first page image of four images of four pages on the top surface of the folded sheet


5


as described. Accordingly, by controlling the printer


2


to print image or document data starting from the last four pages of the data, when the image or document data is printed on a sheet


4


by the printer


2


, and the sheet


4


is folded into a folded sheet


5


, the fold sheet


5


is stacked one after another into a stack of folded sheets


6


and the stack of folded sheets


6


is bound and discharged by the binding apparatus


3


, the images of the data are in right order of pages, i.e., the first page image is on the top surface of the stack of folded sheets


6


. For example, when the image or document data is the one of 12 pages, the image formation controller controls the printer


2


to first form the tenth page image and the eleventh page image on the upper surface of a first sheet, and the ninth page image and the twelfth page image on the back surface of the first sheet, and then to form the sixth page image and the seventh page image on the upper surface of a second sheet and the fifth page image and the eighth page on the back surface of the second sheet, and so on. A computer program for the image formation controller to control the printer


2


as described above can be practiced by an ordinary skilled programmer.




The binding apparatus


3


includes, as illustrated in

FIG. 3

, a sheet receiving part


11


, a sheet guiding part


12


, a sheet folding part


13


, a supplemental pressing part


14


, a jogging part


15


, a binding part


16


, a stack discharging part


17


, an exit part


18


, and a controller


19


. The sheet guiding part


12


, the sheet folding part


13


, and the supplementary pressing part


14


constitute a sheet folding device of the present invention.




The sheet receiving part


11


includes, as illustrated in

FIG. 4

, a sheet receiving table


31


, a side guide pair


32


, a sheet sensor


46


, an entrance roller


33


, and a driving mechanism including an entrance motor


21


illustrated in

FIG. 5

, which is a view of a part of the binding apparatus


3


, where the sheet receiving part


11


is provided, from the rear side thereof The sheet receiving table


31


is fixed to the main body of the binding apparatus


3


. The side guide pair


32


is provided to the sheet receiving table


31


so as to guide the sheet


4


, conveyed from the printer


2


, with respect to right and left side positions of the sheet


4


in the sheet feeding direction. The sheet sensor


46


detects conveyance of the sheet


4


, jamming of the sheet


4


at the sheet receiving part


11


, and counts the number of the sheets


4


received by the sheet receiving part


11


. The entrance roller


33


is arranged above a sheet folding roller pair


42


of the sheet folding part


13


(described later) with a predetermined pressure given thereto.




As illustrated in

FIG. 5

, the entrance roller


33


includes a gear


25


, which is provided on the same axis as that of the entrance roller


33


and outside of a side plate of the binding apparatus


3


. The gear


25


engages with a pulley


23


, fixed to the sheet folding roller pair


42


of the sheet folding part


13


(described later), so that the entrance roller


33


rotates at the same circumferential speed as that of the sheet folding roller pair


42


. The pulley


23


engages with a gear


26


, and via an idle gear


27


, engages with a gear


28


and a gear


29


, to which a supplementary pressing roller pair


45


of the supplementary pressing part


14


(described later) are fixed.




A pulley


22


fixed to the entrance motor


21


and the pulley


23


are connected with each other via a belt


24


. When the entrance motor


21


starts to rotate upon detection of the sheet


4


with the sheet sensor


46


, the entrance roller


33


, the sheet folding roller pair


42


, and the supplementary pressing roller pair


45


start to rotate at the same time.




Thus, the entrance roller


33


and the sheet folding roller pair


42


rotate at the same circumferential speed to convey the sheet


4


, conveyed from outside, to the sheet guiding part


12


.




Referring back to

FIG. 4

, the sheet guiding part


12


includes, an upper guide plate


36


, a lower guide plate


37


, a sheet stopper


40


, and a sheet leading edge sensor


39


.




The upper guide plate


36


and the lower guide plate


37


may be substantially on a plane extending from the upper surface of the sheet receiving table


31


. However, as illustrated in

FIG. 4

, the upper guide plate


36


and the lower guide plate


37


may be upwardly angled relative to the upper surface of the sheet receiving table


31


so that the sheet


4


can be easily folded. In the embodiment, the upper guide plate


36


and the lower guide plate


37


are angled about 30″, but can be angled up to about 45″.




Further, the upper guide plate


36


and the lower guide plate


37


are spaced from each other so that the sheet


4


conveyed by the entrance roller


33


slides into between the upper guide plate


36


and the lower guide plate


37


. A window is provided in the upper guide plate


36


and the lower guide plate


37


, and a sheet stopper


40


is arranged so as to slidably engage with the window to stop the sheet


4


from sliding between the upper guide plate


36


and the lower guide plate


37


. The sheet leading edge sensor


39


is arranged in front of the sheet stopper


40


in the sheet conveying direction.




An adjusting rack


157


is fixed to the sheet stopper


40


. An adjusting pinion


156


, fixed to an adjusting axis


38


, engages with the adjusting rack


157


. With rotation of the adjusting axis


38


, the adjusting rack


157


moves, so that the sheet stopper


40


slidably moves along the window of the upper guide plate


36


and the lower guide plate


37


.




As illustrated in

FIG. 6

, the adjusting axis


38


is rotatably mounted to the both side plates of the main body of the binding apparatus


3


. An adjusting worm gear


154


is fixed to the outside surface of the side plate of the main body and engages with an adjusting worm


153


.




The adjusting worm


153


is fixed to the adjusting axis


155


, and is rotatably supported by a motor mounting plate table


158


via a bearing. An adjusting gear


152


is fixed at one end of the adjusting gear


155


, and the adjusting gear


152


engages with an adjusting gear


151


fixed to an axis of an adjusting motor


150


, which is fixed to the motor mounting table


158


. With rotation of the adjusting motor


150


, the adjusting axis


38


rotates, so that the sheet stopper


40


moves.




Referring back to

FIG. 4

again, when the sheet


4


(not shown), which has slid into between the upper guide plate


36


and the lower guide plate


37


, is stopped by the sheet stopper


40


, the sheet


4


slackens downwardly toward the sheet folding roller pair


42


at a portion thereof, which is out of the upper guide plate


36


and the lower guide plate


37


. The slackened portion of the sheet


4


is pinched into the sheet folding roller pair


42


, so that the sheet


4


is folded by the sheet folding roller pair


42


.




The position of the sheet stopper


40


is determined by the controller


19


according to the information as to the size of the sheet


4


, sent from the image formation controller


1


, so that the sheet


4


slackens at the center portion thereof, and the slackened center portion is pinched into the sheet folding roller pair


42


. Thereby, the sheet


4


is folded at the center portion thereof.




The sheet folding part


13


includes, as illustrated in

FIG. 5

, the sheet folding roller pair


42


, which is driven by the entrance motor


21


. The sheet folding roller pair


42


rotates at the same time when the supplementary pressing roller pair


45


rotates, and rotates at the same circumferential speed as the supplementary pressing roller pair


45


, as described above.




The sheet folding part


13


further includes, as illustrated in

FIG. 4

, a knife unit


35


in which a knife


34


is integrally mounted. The knife unit


35


is mounted to an axis


41


, which is rotatable relative to the side plate of the main body of the binding apparatus


3


. The sheet folding part


13


further includes a solenoid


47


, which is mounted to the outside surface of the side plate of the main body, and an arm


48


, which is connected with the solenoid


47


and which rotates the axis


41


on which the knife unit


35


is mounted by operation of the solenoid


47


. The solenoid


47


and the arm


48


constitute a knife unit upwardly/downwardly moving device.




When operating the knife unit


35


, after the sheet leading edge sensor


39


detects a leading edge of the sheet


4


, at a predetermined timing the solenoid


47


operates so as rotate the knife unit


35


around the axis


41


in the clockwise direction. Thereby, the sheet


4


is pushed by the knife unit


35


at the slackened center portion thereof toward the sheet folding roller pair


42


, so that the pushed slackened center portion of the sheet


4


is pinched into the sheet folding roller pair


42


.




The edge of the knife


34


is formed, for example in a saw-toothed shape. When the knife


34


is saw-toothed, the sheet


4


is perforated at the pushed portion of the sheet


4


, so that the sheet


4


is easily folded at the perforated portion of the sheet


4


.




Once the slackened and pushed center portion of the sheet


4


is pinched into the sheet folding roller pair


42


, the solenoid


47


is turned off, and at the same time the knife unit


35


is released to return to the position illustrated in FIG.


4


.




The sheet


4


may be folded at the center portion thereof, without using the knife unit


35


having the knife


34


. However, by use of the above-described knife unit


35


, the sheet


4


can be more reliably folded at the center portion thereof with the sheet folding roller pair


42


.




The supplementary pressing part


14


includes, as illustrated in

FIG. 7

, the supplementary pressing roller pair


45


, an intermediate guide plate


43


, a sheet sensor


44


, and a supporting axis


49


around which the intermediate guide plate


43


rotates in the clockwise direction. The intermediate guide plate


43


can be rotated around the axis


49


in the clockwise direction when removing a sheet jammed in the supplementary pressing part


14


. The supplementary pressing roller pair


45


presses the folded portion of a folded sheet


5


, which has been conveyed by the sheet holding roller pair


42


with the folded portion of the folded sheet


5


as the leading edge, so as to be further firmly folded, and conveys the folded sheet


5


to a subsequent process.




The supplementary pressing roller pair


45


is arranged so as to be angled relative to the sheet folding roller pair


42


, as illustrated in FIG.


8


. By arranging the supplementary pressing roller pair


45


so as not to be in parallel to the sheet folding roller pair


42


, the folded portion of the folded sheet


5


is successively pressed by the supplementary pressing roller pair


45


at a portion of the folded portion, starting with the portion thereof at one side of the folded sheet


5


to the other portion thereof at the other side of the folded sheet


5


. Because the folding portion of the folded sheet


5


is protuberant relative to the other portions of the folded sheet


5


, when the folded sheet


5


passes through the supplementary roller pair


45


, the folded portion of the folded sheet


5


receives pressure higher than the one given to the other portions of the folded sheet


5


by the supplementary pressing roller pair


45


, thereby the folded portion of the folded sheet


5


is effectively pressed by the supplementary pressing roller pair


45


. Thereby, the sheet


4


is reliably folded. In this case, when the pressure between the supplementary pressing roller pair


45


is constant, as the angle of the supplementary pressing roller pair


45


relative to the sheet folding roller pair


42


increases, the pressure given to the folding portion of the folded sheet


5


increases, so that the sheet


4


is more reliably folded.




For conveying a folded sheet


5


without curving the conveying direction while applying a pressure to the folded portion of the folded sheet


5


by the supplementary pressing roller pair


45


, the supplementary pressing roller pair


45


must complete applying of the pressure to the folded portion of the folded sheet


5


, before the rear end of the folded sheet


5


passes through the sheet folding roller pair


42


, i.e., while the sheet folding roller pair


42


is pinching the folded sheet


5


. Once the supplemental pressing roller pair


45


completes applying the pressure to the folded portion of the folded sheet


5


, then the force of the supplementary pressing roller


45


to curve the conveyance direction of the folded sheet


5


decreases, because the pressure being applied to the folded sheet


5


by the supplementary roller pair


45


is uniform in the widthwise direction of the folded sheet


5


, so that the folded sheet


5


is correctly discharged toward a jogging table


57


(FIG.


7


).




Practically, the supplementary pressing roller pair


45


can be arranged so as to be angled relative to the sheet folding roller pair


42


between about 1″ and about 20″. If the supplementary pressing roller pair


45


is excessively angled relative to the sheet folding roller pair


42


, e.g., more than about 20″, supporting of the supplementary pressing roller pair


45


at the side plate of the main body of the apparatus is hard.




When the distance between a nip portion of the sheet folding roller pair


42


and a nip portion of the supplementary pressing roller pair


45


at a position corresponding to a widthwise edge of the sheet


5


at a side, in the widthwise direction, where the supplementary pressing roller


45


and the sheet folding roller pair


42


are farther separated from each other, is shorter than the length of the folded sheet


5


in the sheet conveying direction, then pressing of the folded portion of the sheet


4


with the supplementary pressing roller pair


45


is completed while the sheet folding roller pair


42


is pinching the folded sheet


5


, so that the folded sheet


5


is correctly discharged.




Referring back to

FIG. 7

, the jogging part


15


includes, as illustrated in figure, a sheet center thrusting mechanism


200


, which thrusts a folded sheet


5


on the jogging table


7


from above, a stapling position determining mechanism


201


which makes uniform the leading edges the folded sheets


5


on the jogging table


57


, i.e., the folded portions of the folded sheets


5


, a jogging table part


202


, and a jogging table upward/downward moving mechanism


203


.




The sheet center thrusting mechanism


200


includes, as illustrated in

FIG. 7

, a sheet center thrusting plate


50


, an axis


56


for the sheet center thrusting plate


50


to swing, an upper guide


59


which guides, from above, both sides of the leading edge of the folded sheet


5


, an axis


51


which is integrally mounted to the sheet center thrusting plate


50


, an arm


52


which transmits a swinging force to swing the sheet center thrusting plate


50


to the sheet center thrusting plate


50


, an axis


53


which is rotatably mounted to the side plate of the main body and around which the arm


52


rotates, a solenoid


55


which performs the swinging operation of the sheet center thrusting plate


50


, and an arm


54


which transmits a force of the solenoid


55


to the arm


52


as a rotation movement. The arm


52


, the axis


53


, and the arm


54


are integrated with each other.




Referring now to FIG.


9


and

FIG. 10

, the stapling position determining mechanism


201


determines the position where a position determining plate


60


stops in order to determine the position for the stapler


121


to staple the stack of folded sheets


6


with respect to the leading edge of the stack of folded sheets


5


. Further, the stapling position determining mechanism


201


pushes back the stapled stack of folded sheets


6


from the position where the stack of folded sheets


6


has been stapled.




In

FIG. 10

, the position determining plate


60


stops a folded sheet


5


(not shown) being conveyed over the jogging table


57


at a leading edge of the folded sheet


5


. An axis


61


, to which the position determining plate


60


is fixed, is rotatably mounted to the side plate of the main body, and an arm


107


is fixed to the outside surface of the side plate of the main body. A spring


108


is mounted to the tip end of the arm


107


. The spring


108


always pulls the arm


107


in the clockwise direction, so that a roller


104


, mounted to the arm


107


, is pressed against a cam plate


106


, which is fixed to a stapling position adjusting knob


105


. The stapling position adjusting knob


105


is mounted to the side plate of the main body, and the operation thereof is regulated by a spring (not shown) so as to be rotatable only by a manual operation thereof. By manipulating the stapling position adjusting knob


105


, the stapling position relative to the leading edge of a stack of folded sheets


6


can be adjusted.




The cam plate


106


fixed to the stapling position adjusting knob


105


engages with the roller


104


of the arm


107


. The position of the position determining plate


60


is adjusted according to the position of the stapling position adjusting knob


105


to stop rotating.




The arm


107


rotatably supports a link


103


at one end of the link


103


, and the other end of the link


103


is connected with a solenoid


101


. With the operation of the solenoid


101


, the arm


107


connected with the link


103


rotates in the counterclockwise direction. Thereby, the position determining plate


60


fixed to an axis


61


of the arm


107


swings in the counterclockwise direction, so that, in

FIG. 9

, the stack of folded sheets


6


on the jogging table


57


, which has been stapled, is pushed back toward right in FIG.


9


.




The jogging table part


202


includes, as illustrated in

FIG. 7

, a sensor


58


, which is mounted to the jogging table


57


to detect existence of a sheet on the jogging table


57


. The jogging table part


202


further includes, as illustrated in FIG.


11


and

FIG. 12

, a left side jogging plate


74


, which jogs the sheet at the left side of the sheet in the sheet advancing direction, and a left side upper guide


76


, which guides the sheet at the left side of the sheet and which is attached to the left side jogging late


74


. A jogging plate pin


80


, integrated with the left side jogging plate


74


, slides in a left side jogging plate guiding groove


71


of the jogging table


57


, so that the left side jogging plate


74


and the left side upper guide


76


move over the jogging table


57


. The left side upper guide


76


is supported by the left side jogging plate


74


via a jogging plate axis


77


so as to swing around the jogging plate axis


77


.




Further, referring to

FIG. 12

, FIG.


13


and

FIG. 14

, a lower plate


99


of the left side upper guide


76


, which is downwardly bent (FIG.


13


), extends, through the left side jogging plate guiding groove


71


of the jogging table


57


(FIG.


12


), to a hole


119


of a left side jogging plate rack


82


(

FIG. 14

) (described later).




The jogging plate part


202


further includes, as illustrated in

FIG. 12

, the left side jogging plate rack


82


and a right side jogging plate rack


160


. Referring also to

FIG. 13

, a motor


88


is mounted to a back plate


90


of the jogging table


57


. A pulley


87


directly connected with the motor


88


and a pulley


86


connected with the pulley


87


via a belt


89


are rotated by the motor


88


, and thereby, the jogging plate rack


82


and the right side jogging plate rack


160


are rotated by a pinion integrated with the pulley


86


.




The jogging plate rack


82


includes, as illustrated in

FIG. 14

, the hole


119


for driving the lower plate


99


of the left side upper guide


76


(FIG.


13


), an elongated hole


118


for the jogging plate pin


80


to slidably move in the left side jogging plate guiding groove


71


to move the left side jogging plate


74


(FIG.


12


), and a rack groove


84


for the jogging plate pin


80


to slide along a rack guide


85


, which is integrated with the jogging table


57


(FIG.


12


).




The hole


119


of the jogging plate rack


82


is provided for moving the lower plate


99


of the left side upper guide


76


, so that the left side upper guide


76


is in a substantially horizontal position (x position) or in an upwardly slanted position (y position), illustrated FIG.


13


. When the jogging plate rack


82


is moved so that the left side upper guide


76


is in the substantially horizontal position (x position) or in the upwardly slanted position (y position), the elongated hole


118


regulates the movement of the jogging plate pin


80


so that the left side upper guide


76


is in the substantially horizontal position (x position) or the upwardly slanted position (y position). When the jogging plate rack


82


moves inwardly in the direction indicated by “In” in

FIG. 12

, the lower plate


99


is moved by the first movement of the left side jogging plate rack


82


, and thereby the left side upper guide


76


is turned into the upwardly slanted position (y position). Thereafter, the elongated hole


118


allows the jogging plate pin


80


to move, so that the left side jogging plate


74


starts to move inwardly.




In

FIG. 12

, when the left side jogging plate


74


is positioned inside of the jogging table


57


, and when the jogging plate rack


82


starts to move outwardly in the direction indicated by “Ou”, first the lower plate


99


of the left side upper guide


76


(

FIG. 13

) is moved so that the left side upper guide


76


is turned into the horizontal position (x position), and thereafter, the left side jogging plate rack


82


moves the jogging plate pin


80


, so that the left side jogging plate


74


is moved outwardly in the direction “Ou”. A left side position sensor


83


is arranged at a reference position for movement and driving of the left side jogging plate


74


and the right side jogging plate


73


.




As illustrated in

FIG. 11

, a right side jogging plate


73


and a right side upper guide


75


, respectively having substantially the same construction as those of the left side jogging plate


74


and the left side upper guide


76


, are arranged in symmetrical positions relative to the left side jogging plate


74


and the left side upper guide


76


with respect to the sheet conveying direction. The right side jogging plate


73


and the right side upper guide


75


are symmetrically operated, relative to the left side jogging plate


74


and the left side upper guide


76


, respectively, by the right side jogging plate rack


160


, which is engaged with the pinion integrated with the pulley


86


, which is driven by the motor


88


(see FIG.


12


).




An end plate part that jogs the folded sheet


5


, which have been discharged toward the jogging table


57


, with respect to front and rear sides of the folded sheet


5


in the direction the folded sheet


5


is conveyed, in cooperation with the position determining plate


60


of the binding position determining mechanism


201


, includes, as illustrated in

FIG. 12

, a pulley


92


including a motor


91


fixed to the back side of the jogging table


57


, a belt


93


, a pinion


94


, a rear end jogging plate rack


96


, an end plate position sensor


97


, an end plate


95


, a rear end jogging plate


78


, and an end plate axis


79


. The end plate part operates substantially in the same manner as the left side jogging plate


74


and the left side upper guide


76


, except that the end plate part operates with respect to the forward and backward directions of the folded sheets


5


.




Referring to

FIG. 15

, the jogging table upward/downward moving mechanism


203


includes a supporting axis


62


which mounts the jogging table


57


to the both side plates of the main body so as to swing, and a groove plate


63


which is integrally mounted to each of the side surfaces of the jogging table


57


. Further, an arm


64


having a protrusion


66


, which is integral with the arm


64


and which engages with a groove hole of the groove plate


63


to move in the groove hole, and an arm


111


, which is rotatable relative to the side plate of the main body and which is arranged outside of the arm


64


and the side plate, are fixed to an axis


65


.




The jogging table upward/downward moving mechanism


203


further includes an arm


115


and an interrupting plate


114


, which are fixed to and which rotate together with an axis fixed to an axis of a motor


116


, which is fixed to the side plate of the ma in body, and a link


117


connecting the arm


115


and the arm


111


with each other.




A sensor


113


and a sensor


112


are arranged so as to oppose each other via the axis of the motor


116


. When the interrupting plate


114


rotates together with the axis of the motor


116


, the interrupting plate


114


interrupts the sensor


113


and the sensor


112


.




When the arm


115


, which is integrated with the axis of the motor


116


, rotates, the link


117


is reciprocally moved to swing the arm


111


. When the arm


111


is in the left side end position (p) in

FIG. 15

, the interrupting plate


114


interrupts the sensor


112


, and when the arm


111


is in the right side end position (q) in

FIG. 10

, the interrupting plate


114


interrupts the sensor


113


.




Referring back to

FIG. 11

(see also FIG.


9


), the stapling part


16


includes a stapler


121


which is integrated with a rack


123


and an interrupting plate


120


, a guide


125


and a guide


126


which guide the stapler


121


to the (u) position and to the (v) position on the stapling table


128


, a rack


123


which engages with a pinion


127


fixed to an axis of a motor


122


, a rack guide


124


which guides the pinion


127


and the rack


123


, and a sensor


140


and a sensor


141


which detect the position of the stapler


121


so as to stop the stapler


121


at the predetermined positions (u) and (v).




The stack discharging part


17


includes, as illustrated in

FIG. 10

, a gear


130


, which is fixed to an axis of a motor


129


fixed to the side plate of the main body, a gear


131


, which engages with the gear


130


and which is integrated with an axis


132


of a roller


136


, an axis


133


which is rotatably supported by the side plate of the main body, and a roller


138


which is rotatably supported by a discharging plate


137


fixed to the axis


133


. An arm


134


integrated with the axis


133


is arranged outside of the side plate. The arm


134


is always pulled by a spring


109


in the counterclockwise direction, so as to be stopped by a stopper


135


at its home position. A spring


110


is attached to the arm


134


, at the side opposite the side the spring


109


is attached to, to be connected with a solenoid


102


. When a stack of folded sheets


6


, which has been stapled, is pushed by the end plate


95


(not shown) toward the stack discharging part


17


by a predetermined distance according to the size of the sheet into between the roller


138


and the roller


136


, the solenoid


102


operates so that the roller


138


presses the stapled stack of folded sheets


6


against the roller


136


. Thereby, the stapled stack of folded sheets


6


is discharged onto the discharging table


171


.




The exit part


18


includes, as illustrated in

FIG. 3

, an opening part


171


opened toward the rear side of the binding apparatus


3


and an exit table


170


.




Now, the operation of the binding apparatus


3


is described.




When the power of the binding apparatus


3


is turned on, each part of the binding apparatus


3


operates so as to be ready for receiving a sheet. As illustrated in

FIG. 7

, the knife unit


35


is in the (a) position, which is the home position of the knife unit


35


, separated from the sheet folding roller pair


42


. The sheet center thrusting plate


50


is in the (e) position, so as to be upwardly slanted. The position determining plate


60


is in the (k) position, which is the home position, and the roller


138


is in the (r) position, which is the home position. Further, the jogging table


57


is in the horizontal (m) position, with the interrupting plate


114


interrupting the sensor


112


(

FIG. 13

) and the arm


64


being in the (p) position.




When a binding instruction including the information on the size of the sheet


4


is received by the controller


19


, the sheet stopper


40


of the sheet guiding part


12


is moved to the position corresponding to the size of the sheet


4


according to the information on the size of the sheet


4


so that the sheet


4


is folded at the center portion thereof by the sheet folding part


13


. Further, with respect to the left side jogging plate


74


and the right side jogging plate


73


on the jogging table


57


, illustrated in

FIG. 11

, when the motor


88


(

FIG. 12

) rotates in the clockwise direction to move the left side jogging plate rack


82


and the right side jogging plate rack


160


toward the center of the jogging table


57


, first the left side upper guide


76


and the right side upper guide


75


are moved from the horizontal position (x) to the upwardly slanted position (y) (FIG.


13


). Thereafter, the jogging plate pin


80


, which is integrated with the left side jogging plate


74


and the right side jogging plate


73


, is moved, so that the left side jogging plate


74


and the right side jogging plate


73


are moved from the position to interrupt the left side position sensor


83


(FIG.


12


and FIG.


13


), toward the center of the jogging table


57


, to the position where the folded sheet


5


is conveyed into and jogged, which is determined by the controller


19


according to the information on the size of the sheet


4


being conveyed from the printer


2


. The left side jogging plate rack


82


and the right side jogging plate rack


160


(

FIG. 12

) return an allowance distance L of the elongated hole


118


(FIG.


14


), which engages with the jogging plate pin


80


integrated with the left side jogging plate


74


and the right side jogging plate


73


. Thereby, the left side upper guide


76


and the right side upper guide


75


in the upwardly slanted positions (y) are turned into the horizontal positions (x), respectively.




Further, referring to

FIG. 11

, the end plate


95


moves to the position where the folded sheet


5


is jogged, and the rear end thrusting plate


78


is placed in the horizontal position like the left side upper guide


76


and the right side upper guide


75


. The stapler


121


is in the (u) position, where the interrupting plate


120


interrupts the sensor


140


, to wait the folded sheet


5


to be conveyed thereto.




In

FIG. 4

, a sheet


4


(not shown) is conveyed from the printer


2


(not shown) into between the side guide pair


32


of the sheet receiving table


31


of the binding apparatus


3


. When the sheet sensor


46


detects the sheet


4


being conveyed, the entrance motor


21


(

FIG. 5

) starts to rotate, so that the entrance roller


33


and the sheet folding roller pair


42


arranged on the entrance roller


33


start to rotate together, so as to convey the sheet


4


into between the lower guide plate


37


and the upper guide plate


36


of the sheet guide part


12


.




The sheet


4


is conveyed between the lower guide plate


37


and the upper guide plate


36


, and when the sheet leading edge detect sensor


39


detects the leading edge of the sheet


4


, the controller


19


adjusts the position of the sheet stopper


40


, which has been set according to the size of the sheet


4


as described above, again, according to the detection so that the sheet


4


is folded precisely at the center portion thereof. This adjustment is made because the actual size of the sheet


4


sometime differs from the standard size, for example, by about ±2 mm in an A3 size sheet. Further, the solenoid


47


is operated a predetermined period of time after the detection.




The sheet


4


is stopped by the sheet stopper


40


after the leading edge of the sheet


4


passes the sheet leading edge detect sensor


39


. At that time, because the entrance roller


33


and the sheet folding roller pair


42


are rotating, a part of the sheet


4


which is out of the lower guide plate


37


and the upper guide plate


37


is downwardly slackened. Further, the predetermined time after the sheet leading edge detect sensor


39


detects the leading edge of the sheet


4


, the solenoid


47


is operated to move the knife unit


35


in the clockwise direction to push the slackened portion of the sheet


4


with the knife


34


of the knife unit


35


toward the sheet folding roller pair


42


, so that the slackened pushed portion of the sheet


4


is pinched into between the sheet folding roller pair


42


, and thereby the sheet


4


is folded by the sheet folding roller pair


42


. The sheet


4


can be folded by the sheet folding roller pair


42


without using a knife unit mechanism, however, the precision of folding the sheet


4


at the center portion of the sheet


4


can be increased by using the knife unit mechanism, and thereby inferior folding of the sheet


4


can be decreased.




The sheet


4


, which has been folded into a folded sheet


5


, is pressed and is conveyed by the sheet folding roller pair


42


to pass the sheet sensor


44


and to be conveyed into between the supplementary pressing roller pair


45


. The folded sheet


5


is further pressed and is conveyed by the supplementary pressing roller pair


45


to be discharged toward the jogging table


57


.




Before the folded sheet


5


is discharged toward the discharging table


57


, the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


have been placed in the position to jog the folded sheet


5


on the jogging table


57


, and the right side upper guide


76


, the right side upper guide


75


, and the rear end thrusting plate


78


are respectively in the horizontal positions, as described above. The folded sheet


5


discharged toward the jogging table


57


slides over the rear end thrusting plate


78


of the end plate


95


, the left side upper guide


76


of the left side jogging plate


74


, and the right side upper guide


75


of the right side jogging plate


73


, to be stopped by the position determining plate


60


.




Referring to

FIG. 7

, a predetermined period of time after the sheet detect sensor


44


detects the rear edge of the folded sheet


5


, the solenoid


55


operates to rotate the arm


54


, the axis


53


, and the arm


52


, which are integrated with each other, around the axis


53


in the clockwise direction, so that the sheet center thrusting plate


50


rotates around the axis


56


to the (f) position so as to thrust the folded sheet


5


substantially to the horizontal position.




Thereafter, referring to

FIG. 10

, the left side jogging plate


74


, the right side jogging plate


73


(not shown), and the end plate


95


are moved to the positions to interrupt the left side position sensor


83


and the end plate position sensor


97


, respectively. This position is where the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


separate from the folded sheet


5


carried thereupon, so that the folded sheet


5


is fallen onto the jogging table


57


. When the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


are moved to the above-described positions, the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


are kept in the horizontal positions, respectively.




Immediately after the left side position sensor


83


and the end plate position sensor


97


have been interrupted, the motor


88


and the motor


91


start to rotate in the reverse direction, so that the left side jogging plate


74


, the right side jogging plate


73


(not shown in FIG.


12


), and the end plate


95


return to the jogging position for the folded sheet


5


. At this time, first, the left side upper guide


76


, the right side upper guide


75


(not shown in FIG.


10


), and the rear end thrusting plate


7


are turned into the upwardly slanted positions, respectively.




After the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


return to the jogging position for the folded sheet


5


, the motor


88


and the motor


91


rotate in the reverse direction for the allowance distance L (

FIG. 14

) of the elongated hole


118


relative to the jogging pin


80


for the left side jogging plate rack


82


, the right side jogging plate rack


160


, and the rear edge jogging plate rack


96


, so as to move the left side jogging plate rack


82


, the right side jogging plate rack


160


, and the rear end jogging plate rack


96


. Thereby, without moving the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


, the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


are put into the horizontal positions, respectively, and stopped in the positions.




After the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


moves to the jogging position for the folded sheet


5


so as to jog the folded sheet


5


to the position and the left side upper guide


75


, the right side upper guide


76


, and the rear edge thrusting plate


78


move to the horizontal positions (x) to be stopped in the positions, the solenoid


55


is released so that the sheet center thrusting plate


50


returns to the upwardly slanted position (e) (FIG.


7


).




The binding apparatus


3


then receives a subsequent sheet


4


, and the sheet


4


is folded at the center portion thereof, to be a folded sheet


5


. The folded sheet


5


is then conveyed by the supplementary pressing roller pair


45


, so as to be discharged toward the previously conveyed folded sheet


5


on the jogging plate


57


.




The sheet sensor


44


detects the rear edge of the discharged folded sheet


5


, and after a predetermined period of time, the sheet center thrusting plate


50


rotates to the horizontal position (f) (

FIG. 7

) so as to thrust the folded sheet


5


carried on the left side upper guide


75


, the right side upper guide


76


, and the rear edge thrusting plate


78


, and thereafter the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


75


start to move toward outside in FIG.


11


. After the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


move to the positions to interrupt the left side position sensor


83


and the end plate position sensor


97


(FIG.


12


), where the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


separates from the folded sheet


5


carried thereupon, the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


are put into the upwardly directed positions (y), and then the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


return to the jogging positions for the folded sheet


5


, where the left side upper guide


76


, the right side upper guide


75


and the rear edge thrusting plate


78


return to the horizontal positions (x), respectively, so as to thrust the subsequently conveyed folded sheet


5


.




Thus, the sheet center thrusting plate


50


thrusts each of the folded sheets


5


, received one by one on the jogging table


47


, from above, and the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


jog the folded sheets


5


, respectively. Further, the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


suppress bulges of the folded sheets


5


. Furthermore, the sheet center thrusting plate


50


upwardly rotates, so that the upper surfaces of the left side upper guide


76


, the right side upper guide


75


and the rear edge thrusting plate


78


function as the guides for the folded sheet


5


which is subsequently conveyed thereto.




After a last sheet


4


of a predetermined number of sheets


4


according to the binding instruction is folded into a last folded sheet


5


and the last folded sheet


5


is stacked on the jogging table


57


, the sheet center thrusting plate


50


thrusts the last folded sheet


5


from above, and the left side jogging plate


74


, the right side jogging plate


73


, and the end plate


95


jog the last folded sheet


5


to the jogging position, with the left side upper guide


76


, the right side upper guide


75


, and the rear edge thrusting plate


78


kept in the horizontal positions (x) so as to hold a stack of folded sheets


6


, the stapler


121


staples the stack of folded sheets


6


in the (u) position of FIG.


11


. Thereafter, the motor


122


rotates in the clockwise direction to move the rack


123


to thereby move the stapler


121


from the (u) position toward the (v) position. The stapler


12


staples again in the (v) position, where the interrupting plate


120


of the stapler


121


interrupts the sensor


141


and the motor


122


stops. The stapler


121


then returns to the (u) position.




When the stapling is completed at the (v) position, the sheet center thrusting plate


50


returns to the (e) position, and the end plate


95


on the jogging table


57


starts to move toward outside, to be stopped after moving a predetermined distance. At the same time, the solenoid


101


is turned on, so that the position determining plate


60


moves from the (k) position to the (l) position (FIG.


7


). Thereby, the stapled stack of sheets


6


is thrust to be discharged to the opening of the stapler


121


.




In

FIG. 10

, the motor


116


rotates in the clockwise direction, so that the interrupting plate


114


rotates to interrupt the sensor


113


and the jogging table


57


rotates from the (m) position to the (n) position (

FIG. 7

) around the supporting axis


62


. The motor


129


rotates to rotate the roller


136


, and at the same time the end plate


95


on the jogging table


57


(

FIG. 11

) moves toward the center of the base plate


57


. Thereby, the stack of folded sheets


6


is pushed toward the stack discharging part. When the stack of folded sheets


6


has been pushed toward the stack discharging part


17


the predetermined distance, which has been determined by the controller


19


according to the size of the sheet


4


, the solenoid


102


operates so that the roller


138


presses the stack of folded sheets


6


against the roller


136


, and the stack of folded sheets


6


is discharged onto the discharging table


171


with the roller


138


and the roller


136


.




The sensor


58


detects that stack of folded sheets


6


is discharged from the jogging table


57


, so that the stapling operation is completed. The binding apparatus


3


then prepares for receiving a next sheet


4


conveyed from the printer


4


.




Numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.




The present application claims priority and contains subject matter related to japanese patent application no. 2000-213730 filed in the japanese patent office on Jul. 14, 2000 and the entire contents of which are hereby incorporated by reference:



Claims
  • 1. A sheet folding apparatus, comprising:a pair of sheet folding rollers; and a pair of supplementary pressing rollers, wherein the pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in a sheet conveyance direction and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the sheet feeding direction, and wherein a portion of a sheet is pinched into the pair of sheet folding rollers so that the sheet is folded in two by the pair of sheet folding rollers, and then the folded sheet is pressed by the pair of supplementary pressing rollers, so that the folded portion of the folded sheet is firmly folded.
  • 2. A jogging apparatus, comprising:a jogging table on which a sheet may be stacked one after another; leading edge stopping means for stopping a sheet conveyed from outside at a leading edge thereof, left side jogging means for jogging the sheet with respect to a left side of the sheet in a direction the sheet is conveyed; right side jogging means for jogging the sheet with respect to a right side of the sheet; and rear side jogging means for jogging the sheet with respect to a rear side of the sheet, wherein each of the left side, right side, and rear side jogging means includes upper guiding means for guiding the sheet conveyed from outside onto the jogging table one after another so as to be stacked into a stack of sheets on the jogging table and jogging means for jog the stack of sheets stacked on the jogging table, wherein the upper guiding means of each of the left side, right side and rear side jogging means is configured to swing between a horizontal position where the upper guiding means is substantially horizontal so as to hold down a previously conveyed sheet on the jogging table and so that the sheet conveyed from outside slides over an upper surface of the upper guiding means to be stopped by the leading edge stopping means and a slanted position where the upper guiding means is upwardly slanted, wherein each of the left side, right side and rear side jogging means is configured to move to a first position where the upper guiding means in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging means and to a second position where the jogging means is in a position corresponding to a size of the sheet being conveyed from outside, and wherein, when the sheet is received, each of the left side, right side and rear side jogging means is in the second position and the upper guiding means of each of the left side, right side and rear side jogging means is in the horizontal position.
  • 3. A binding apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a binding device configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located; a discharging device configured to discharge the bound stack of folded sheets; a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside; a guiding device configured to guide the sheet conveyed by the receiving device and a sheet folding/pressing device configured to fold the sheet conveyed by the receiving device and press the folded sheet, the guiding device comprising a stopping device configured to stop the sheet being conveyed by the receiving device to be conveyed, wherein a position the stopping device stops the sheet to be conveyed is set by the controller according to the information on the size of the sheet so that the sheet is folded at the center portion of the sheet by the sheet folding/pressing device, and wherein the sheet being conveyed by the receiving device is stopped to be conveyed by the stopping device, so that the center portion of the sheet is downwardly slackened, the slackened centered portion of the sheet is pinched into the sheet folding/pressing device, and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device; and a detect device configured to detect a leading edge of the sheet guided by the guiding device, a pushing device configured to push the slackened center portion of the sheet toward the sheet folding/pressing device, and a pushing device moving device configured to move the pushing device downwardly toward the sheet folding/pressing device so as to push the slackened center portion of the sheet toward the folding/pressing device and upwardly so as to separate from the sheet folding/pressing device, wherein the pushing device moving device moves the pushing device downwardly to push the slackened center portion of the sheet toward the sheet folding/pressing device at a predetermined timing after detection of the leading edge of the sheet with the detect device, so that the slackened center portion of the sheet is pushed by the pushing device so as to be pinched into and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device.
  • 4. The binding apparatus of claim 3,the pushing device including a saw-toothed knife to push the center portion of the sheet, so that the sheet is perforated at the pushed center portion of the sheet when the saw-toothed knife pushes the center portion of the sheet.
  • 5. A binding apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a binding device configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located; a discharging device configured to discharge the bound stack of folded sheets; and a sheet folding/pressing device having a pair of sheet folding rollers and a pair of supplementary pressing rollers, wherein the pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and wherein a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the folded sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed.
  • 6. A binding apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a binding device configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located; a discharging device configured to discharge the bound stack of folded sheets; and a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside, wherein the jogging device includes a leading edge stopping device configured to stop the folded sheet to be conveyed at the leading edge thereof, and a left side jogging device configured to jog the folded sheet with respect to a left side of the folded sheet in a direction the folded sheet is conveyed, a right side jogging device configured to jog the folded sheet with respect to a right side of the folded sheet, and a rear side jogging device configured to jog the folded sheet with respect to a rear side of the folded sheet, each including an upper guide member to guide the folded sheet being conveyed by the sheet folding device toward the jogging table and a jogging member to jog the folded sheets on the jogging table, wherein the upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed folded sheet on the jogging table and so that the folded sheet being conveyed by the sheet folding device slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted, wherein each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and to a second position where the jogging member thereof is in a position corresponding to a size of the folded sheet being conveyed by the folding device, which is determined by the controller according to the information on the size of the sheet, and wherein, when the folded sheet is conveyed to the jogging device by the sheet folding device, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal position.
  • 7. The binding apparatus of claim 6,wherein, after the folded sheet has been conveyed by the folding device to the jogging device so as to slide over the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, each of the left side, right side and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left, right and rear side jogging devices is swung to the slanted position, and each of the left, right and rear sides jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side and rear side jogging devices is returned to the horizontal position.
  • 8. The binding apparatus of claim 6,wherein the leading edge stopping device including a leading edge binding position adjusting device configured to change a position the leading edge stopping device stops the folded sheet to be conveyed so that a position in the folded sheet relative to the leading edge thereof where the binding device binds the folded sheet is changed.
  • 9. The binding apparatus of claim 6,wherein the folding device includes a detect device configured to detect that the folded sheet is discharged toward the jogging device, and wherein the jogging device includes a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and a slanted position where the sheet center thrusting device is upwardly slanted, and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
  • 10. The binding apparatus of claim 9,wherein the sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, after the detect device detects that the folded sheet has been discharged toward the jogging device, and to swing back to the slanted position, after each of the left side, right side and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, stops at the second position, and the upper guide member of each of the left side, right side and rear side jogging devices is swung to the horizontal position.
  • 11. The binding apparatus of claim 9,wherein when the binding device binds the stack of folded sheets stacked on the jogging table, the jogging member of each of the left side, right side and rear side jogging devices is in the second position, the upper guide member of each of the left side, right side and rear side jogging devices is in horizontal position, and the sheet center thrusting device is in the horizontal position.
  • 12. A sheet folding and jogging apparatus, comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside, wherein the sheet folding device includes a guiding device configured to guide the sheet conveyed by the receiving device, and a sheet folding/pressing device configured to fold the sheet conveyed by the receiving device and press the folded sheet, the guiding device including a stopping device configured to stop the sheet being conveyed by the receiving device to be conveyed, wherein a position the stopping device stops the sheet to be conveyed is set by the controller according to the information on the size of the sheet so that the sheet is folded at the center portion of the sheet by the sheet folding/pressing device, and wherein the sheet being conveyed by the receiving device is stopped to be conveyed by the stopping device, so that the center portion of the sheet is downwardly slackened, the slackened centered portion of the sheet is pinched into the sheet folding/pressing device, and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device; a detect device configured to detect a leading edge of the sheet guide by guiding device; a pushing device configured to push the slackened center portion of the sheet toward the sheet folding/pressing device; and a pushing device moving device configured to move the pushing device downwardly toward the sheet folding/pressing device so as to push the slackened center portion of the sheet toward the folding/pressing device and upwardly so as to separate from the sheet folding/pressing device, wherein the pushing device moving device moves the pushing device downwardly to push the slackened center portion of the sheet toward the sheet folding/pressing device at a predetermined timing after detection of the leading edge of the sheet with the detect device, so that the slackened center portion of the sheet is pushed by the pushing device so as to be pinched into and thereby the sheet is folded in two at the center portion of the sheet by the sheet folding/pressing device.
  • 13. The sheet folding and jogging apparatus of claim 12, the pushing device including a saw-toothed knife to push the center portion of the sheet, so that the sheet is perforated at the pushed center portion of the sheet when the saw-toothed knife pushes the center portion of the sheet.
  • 14. A sheet folding and jogging apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a sheet folding/pressing device having a pair of sheet folding rollers and a pair of supplementary pressing rollers, wherein the pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and wherein a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed.
  • 15. A jogging apparatus, comprising:a jogging table on which a sheet may be stacked one after another; a leading edge stopping device configured to stop a sheet conveyed from outside at a leading edge thereof; a left side jogging device configured to jog the sheet with respect to a left side of the sheet in a direction the sheet is conveyed; a right side jogging device configured to jog the sheet with respect to a right side of the sheet; and a rear side jogging device configured to jog the sheet with respect to a rear side of the sheet, wherein each of the left side, right side, and rear side jogging devices includes an upper guide member to guide the sheet conveyed from outside onto the jogging table one after another so as to be stacked into a stack of sheets on the jogging table and a jogging member to jog the stack of sheets on the jogging table, wherein the upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed sheet on the jogging table and so that the sheet being conveyed from outside slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted, wherein each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging device and to a second position where the jogging member thereof is in a position corresponding to a size of the sheet being conveyed from outside, and wherein, when the sheet is conveyed, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal.
  • 16. The jogging apparatus of claim 15,wherein, after the sheet has been conveyed so as to slide over the upper surfaces of the upper guide members of the left side, right side, and rear side jogging devices, each of the left side, right side and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, and each of the left side, right side and rear side jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side and rear side jogging devices is returned to the horizontal position.
  • 17. The jogging apparatus of claim 15, further including:a detect device configured to detect that the sheet has been received; a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging device and a slanted position where the sheet center thrusting device is upwardly slanted; and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
  • 18. The jogging apparatus of claim 17,wherein the sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the sheet carried on the upper surfaces of the left side, right side and rear side jogging devices, after the detect device detects that the sheet has been conveyed, and to swing back to the slanted position, after each of the left side, right side and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side, and rear side jogging devices is swung to the slanted position, stops at the second position, and the upper guide member of each of the left side, right side, and rear side jogging devices is swung to the horizontal position.
  • 19. The jogging apparatus of claim 15, the leading edge stopping device including a leading edge binding position adjusting device configured to change a position the leading edge stopping device stops the sheet to be conveyed so that a position in the sheet relative to the leading edge thereof where a binding device binds the sheet is changed.
  • 20. A sheet folding and jogging apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside; and a leading edge stopping device configured to stop the folded sheet to be conveyed at a leading edge thereof, and a left side jogging device configured to jog the foled sheet with respect to a left side of the foled sheet in a direction the folded sheet is conveyed, a right side jogging device configured to jog the folded sheet with the respect to a right side of the folded sheet, and rear side jogging device configured to jog the folded sheet with respect to a rear side of the folded sheet, each including an upper guide member to guide the folded sheet being conveyed by the sheet folding device toward the jogging table and a jogging member to jog the folded sheets on the jogging table, wherein the upper guiding member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guiding member is substantially horizontal so as to hold down a previously conveyed folded sheet on the jogging table and so that the folded sheet being conveyed by the sheet folding device slides over an upper surface of the upper guiding means to be stopped by the leading edge stopping device and a slanted position where the upper guiding member is upwardly slanted, wherein each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guiding member thereof in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and to a second position where the jogging member is in a position corresponding to a size of the folded sheet being conveyed by the folding device, which is determined by the controller according to the information on the size of the sheet, and wherein, when the sheet is conveyed to the jogging device by the sheet folding device, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal position.
  • 21. The sheet folding and jogging apparatus of claim 20,wherein, after the folded sheet has been conveyed by the folding device to the jogging device so as to slide over the upper surfaces of the upper guide members of the left, right, and rear side jogging devices, each of the left, right, and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left, right, and rear sides jogging devices is swung to the slanted position, and each of the left side, right side, and rear side jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side, and rear side jogging devices is returned to the horizontal position.
  • 22. The sheet folding and jogging apparatus of claim 20,wherein the folding device includes a detect device configured to detect that the folded sheet is discharged toward the jogging device, and wherein the jogging device includes a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and a slanted position where the sheet center thrusting device is upwardly slanted, and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
  • 23. The sheet folding and jogging apparatus of claim 22,wherein the sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, after the detect device detects that the folded sheet has been discharged toward the jogging device, and to swing back to the slanted position, after each of the left side, right side, and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, and stops at the second position, and the upper guide member of each of the left side, right side and rear side jogging devices is swung to the horizontal position.
Priority Claims (1)
Number Date Country Kind
2000-213730 Jul 2000 JP
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