Information
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Patent Grant
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6755410
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Patent Number
6,755,410
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Date Filed
Friday, June 29, 200123 years ago
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Date Issued
Tuesday, June 29, 200420 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
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CPC
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US Classifications
Field of Search
US
- 270 5808
- 270 5809
- 270 5218
- 270 32
- 270 37
- 270 5217
- 270 5811
- 270 5812
- 270 5807
- 270 5817
- 493 405
- 493 416
- 493 436
- 493 384
- 493 444
- 493 445
- 412 18
- 412 19
- 412 9
- 412 20
- 412 33
- 412 35
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International Classifications
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Abstract
A binding apparatus includes a receiving device configured to receive a sheet from outside and convey the sheet, and a sheet folding device configured to fold the sheet, conveyed by the receiving device, in two at a center portion thereof in a direction the sheet is conveyed, so as to be a folded sheet, and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet. A jogging device includes a jogging table and is configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table. A binding device is configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located. A discharging device is configured to discharge the bound stack of folded sheets.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a binding apparatus, and in particular relates to a binding apparatus that is connected with a sheet discharging part of an image forming apparatus, such as a printer and a copier, and that folds a sheet received from the image forming apparatus and binds stacked folded sheets at the folded side parts of the folded sheets.
2. Discussion of the Background
A binding technology used in producing weekly magazines is well known. After printed sheets are stacked and jogged, the stacked printed sheets are stapled at their center portions by a stapling device. The stapled sheets are then folded at their stapled portions. Because the stapled sheets are folded at their stapled portions, the side edges of the folded sheets, opposite the stapled and folded side of the folded sheets, are not uniform. Therefore, the side edges of the folded sheets, opposite the stapled and folded side, are cut off by a cutting apparatus so as to be uniform.
A binding apparatus is known to be connected with a copying machine, downstream of a sheet discharging part of the copying machine in the sheet discharging direction. The binding apparatus sorts or collates sheets carrying an image on one or both sides of the sheets, which have been discharged from the copying machine, and then jogs and binds the sheets into a stack of sheets.
In the binding technology used in producing a weekly magazine, as described above, the side edges of the folded sheets, opposite the stapled and folded side of the folded sheets, must be cut off by a cutting apparatus so as to be uniform. Noise is produced when the side edges of the folded sheets are cut off by the cutting apparatus. The cutting apparatus is relatively large, heavy and expensive. The life of a knife used in the cutting apparatus is relatively short. Further, the consumption of electric power is relatively large. When the number of printed sheets, which must be folded, is large, the folding apparatus may not sufficiently fold the sheets.
A binding apparatus used in conjunction with a copying machine generally stacks sheets, which have been received from the copying machine, without folding each of the sheets, into a stack of sheets, and then staples the stacked sheets. The stacked sheets are stapled at edge portions of the sheets at one side. Therefore, when a sheet of the stack of stapled sheets is pulled, the stapled part of the pulled sheet is easily torn, so that the pulled sheet is taken apart from the stack of stapled sheets. For avoiding this problem, the stapling position for a stack of sheets must be located well inside of the stack of sheets toward the center portion thereof. This may result in stapling the sheets at a part of the image area of each sheet, so that the inconvenience may be caused such that a part of the image at the stapled part of each sheet cannot be seen. For avoiding the inconvenience, the image must be formed on each sheet with a relatively large margin for stapling, which then reduces the area in each sheet where an image can be formed.
SUMMARY OF THE INVENTION
The present invention has been made in view of the above-discussed and other problems and addresses the above-discussed and other problems.
Preferred embodiments of the present invention provide a novel binding apparatus of a relatively small size, that folds a sheet, and binds stacked folded sheets so that side edges of the bound folded sheets are uniform. The preferred embodiments of the present invention further provide a novel binding apparatus and method that folds a sheet, carrying images of two pages on one side of the sheet and another images of another two pages on the other side of the sheet, at a center portion of the sheet, and that binds folded sheets, which are stacked, at the folded side parts of the folded sheets. The preferred embodiments of the present invention further provide a novel binding apparatus that reliably binds stacked folded sheets without loosening the stack. The preferred embodiments of the present invention further provide a novel binding apparatus that binds folded sheets into a stack of folded sheets so that each of the bound folded sheets is hard to be torn so as not to be easily pulled out of the stack of folded sheets. The preferred embodiments of the present invention further provide a novel binding apparatus and method that binds sheets with a relatively small binding margin so that a relatively large area of each sheet can be used for forming an image thereupon. The preferred embodiments of the present invention further provide a novel sheet folding apparatus that reliably folds a sheet. The preferred embodiments of the present invention further provide a novel jogging apparatus that reliably jog sheets which have been folded at their center portions. The preferred embodiments of the present invention further provide a novel image forming and binding system that allows to form images of image or document data of two pages on one side of a sheet and another images of another two pages on the other side of the sheet, fold the sheet at a center portion thereof, and bind the folded sheets, which are stacked, at the folded side parts of the folded sheets.
According to a preferred embodiment of the present invention, a binding apparatus includes a receiving device configured to receive a sheet from outside and convey the sheet, and a sheet folding device configured to fold the sheet, conveyed by the receiving device, in two at a center portion thereof in a direction the sheet is conveyed, so as to be a folded sheet, and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet. A jogging device includes a jogging table and is configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table. A binding device is configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located. A discharging device is configured to discharge the bound stack of folded sheets.
The binding apparatus may further include a controller to control an operation of the apparatus. The controller receives information on a size of the sheet conveyed from outside. Further, the sheet folding device includes a guiding device configured to guide the sheet conveyed by the receiving device, and a sheet folding/pressing device configured to fold the sheet conveyed by the receiving device and press the folded sheet. The guiding device includes a stopping device configured to stop the sheet being conveyed by the receiving device to be conveyed, and a position the stopping device stops the sheet to be conveyed is set by the controller according to the information on the size of the sheet so that the sheet is folded at the center portion of the sheet by the sheet folding/pressing device. The sheet being conveyed by the receiving device is stopped to be conveyed by the stopping device, so that the center portion of the sheet is downwardly slackened, the slackened centered portion of the sheet is pinched into the sheet folding/pressing device, and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device.
The sheet folding device may further include a detect device configured to detect a leading edge of the sheet guided by the guiding device, a pushing device configured to push the slackened center portion of the sheet toward the sheet folding/pressing device, and a pushing device moving device configured to move the pushing device downwardly toward the sheet folding/pressing device so as to push the slackened center portion of the sheet toward the folding/pressing device and upwardly so as to separate from the sheet folding/pressing device. The pushing device moving device moves the pushing device downwardly to push the slackened center portion of the sheet toward the sheet folding/pressing device at a predetermined timing after detection of the leading edge of the sheet with he detect device, so that the slackened center portion of the sheet is pushed by the pushing device so as to be pinched into and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device.
The pushing device may include a saw-toothed knife to push the center portion of the sheet, so that the sheet is perforated at the pushed center portion of the sheet when the saw-toothed knife pushes the center portion of the sheet.
The sheet folding device may include a sheet folding/pressing device having a pair of sheet folding rollers and a pair of supplementary pressing rollers. The pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the folded sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed.
The jogging device may include a leading edge stopping device configured to stop the folded sheet to be conveyed at the leading edge thereof, and a left side jogging device configured to jog the folded sheet with respect to a left side of the folded sheet in a direction the folded sheet is conveyed, a right side jogging device configured to jog the folded sheet with respect to a right side of the folded sheet, and a rear side jogging device configured to jog the folded sheet with respect to a rear side of the folded sheet, each including an upper guide member to guide the folded sheet being conveyed by the sheet folding device toward the jogging table and a jogging member to jog the folded sheets on the jogging table, The upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed folded sheet on the jogging table and so that the folded sheet being conveyed by the sheet folding device slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted. Each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and to a second position where the jogging member thereof is in a position corresponding to a size of the folded sheet being conveyed by the folding device, which is determined by the controller according to the information on the size of the sheet. When the folded sheet is conveyed to the jogging device by the sheet folding device, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal position.
After the folded sheet has been conveyed by the folding device to the jogging device so as to slide over the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, each of the left side, right side and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left, right and rear side jogging devices is swung to the slanted position, and each of the left, right and rear sides jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side and rear side jogging devices is returned to the horizontal position.
The leading edge stopping device may include a leading edge binding position adjusting device configured to change a position the leading edge stopping device stops the folded sheet to be conveyed so that a position in the folded sheet relative to the leading edge thereof where the binding device binds the folded sheet is changed.
The folding device may include a detect device configured to detect that the folded sheet is discharged toward the jogging device, and the jogging device may include a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and a slanted position where the sheet center thrusting device is upwardly slanted, and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
The sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, after the detect device detects that the folded sheet has been discharged toward the jogging device, and to swing back to the slanted position, after each of the left side, right side and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, stops at the second position, and the upper guide member of each of the left side, right side and rear side jogging devices is swung to the horizontal position.
When the binding device binds the stack of folded sheets stacked on the jogging table, the jogging member of each of the left side, right side and rear side jogging devices is in the second position, the upper guide member of each of the left side, right side and rear side jogging devices is in horizontal position, and the sheet center thrusting device is in the horizontal position.
According to another preferred embodiment of the present invention, a sheet folding apparatus includes a pair of sheet folding rollers and a pair of supplementary pressing rollers. The pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in a sheet conveyance direction and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the sheet feeding direction. A portion of a sheet is pinched into the pair of sheet folding rollers so that the sheet is folded in two by the pair of sheet folding rollers, and then the folded sheet is pressed by the pair of supplementary pressing rollers, so that the folded portion of the folded sheet is firmly folded.
According to another preferred embodiment of the present invention, a jogging apparatus includes a jogging table on which a sheet may be stacked one after another, and a leading edge stopping device configured to stop a sheet conveyed from outside at a leading edge thereof, a left side jogging device configured to jog the sheet with respect to a left side of the sheet in a direction the sheet is conveyed, a right side jogging device configured to jog the sheet with respect to a right side of the sheet, and a rear side jogging device configured to jog the sheet with respect to a rear side of the sheet. Each of the left side, right side, and rear side jogging devices includes an upper guide member to guide the sheet conveyed from outside onto the jogging table one after another so as to be stacked into a stack of sheets on the jogging table and a jogging member to jog the stack of sheets on the jogging table. The upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed sheet on the jogging table and so that the sheet being conveyed from outside slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted. Each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging device and to a second position where the jogging member thereof is in a position corresponding to a size of the sheet being conveyed from outside. When the sheet is conveyed, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal.
According to another preferred embodiment of the present invention, an image forming and binding system includes an image formation controller configured to generate and transmit image or document data with page and sheet size information and printing and binding instructions thereof, and an image forming apparatus configured to form images of the image or document data received from the image formation controller on both sides of a sheet according to the page and sheet size information and the printing and binding instructions and discharge the sheet, and a binding apparatus configured to bind sheets received from the image forming apparatus. The image forming apparatus forms a second page image and a third page image of images of four pages of the image or document data on a first side of the sheet, which upwardly faces when the sheet is exited from the image forming apparatus, with the second page image at a leading edge side of the sheet in a direction the sheet is conveyed, and a first page image and a fourth page image of the images of four pages on a second side of the sheet, which downwardly faces when the sheet is exited from the image forming apparatus, with the first page image at the leading edge side of the sheet in the direction the sheet is conveyed, and the image formation controller controls the image forming apparatus to form the images of the image or document data starting from last four pages of the image or document data. The binding apparatus includes a controller to control an operation of the binding apparatus. The controller receives the sheet size information and the binding instruction from the image formation controller. A receiving device of the binding apparatus is configured to receive the sheet discharged by the image forming apparatus and convey the sheet. A sheet folding device is configured to fold the sheet, conveyed by the receiving device, in two at a center portion thereof in the direction the sheet is conveyed according to the sheet size information, and convey the folded sheet. A jogging device includes a jogging table and is configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table according to the sheet size information. A binding device is configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located according to the binding instruction, and a discharging device configured to discharge the bound stack of folded sheets.
According to another preferred embodiment of the present invention, a method of binding sheets includes receiving a sheet from outside and conveying the sheet; folding the conveyed sheet in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and conveying the folded sheet with the folded portion of the fold sheet being a leading edge of the folded sheet with a sheet folding device; receiving and jogging the conveyed folded sheet one after another so as to be stacked into a stack of folded sheets with a receiving/jogging device; binding the stack of stacked folded sheets at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located with a binding device; and discharging the bound stack of folded sheets.
The binding method may further include receiving information on a size of the sheet, and the folding/conveying may include receiving and guiding the conveyed sheet, setting a position where the conveyed sheet is stopped to be conveyed according to the size of the sheet so that the sheet is folded by the sheet folding device at the center portion of the sheet, and stopping the sheet to be conveyed at the position, so that the center portion of the sheet is downwardly slackened, the slackened center portion of the sheet is pinched into the sheet folding device, and thereby the sheet is folded in two at the center portioned of the sheet by the sheet folding device.
The folding/conveying may further include detecting a leading edge of the sheet, and pushing the slackened center portion of the sheet toward the sheet folding device with a pushing device at a predetermined timing after the detection of the leading edge of the sheet, so that the slackened center portion of the sheet is pinched into the sheet folding device.
In the above-described method, the pushing device may include a saw-toothed knife to push the slackened center portion of the sheet. In this case, the pushing includes perforating the sheet at the pushed center portion of the sheet with the saw-toothed knife.
In the above-described method, the sheet folding device may include a pair of sheet folding rollers and a pair of supplementary pressing rollers. The pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the folded sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed. In this case, the folding/pressing includes folding the sheet with the pair of sheet folding rollers and pressing the folded sheet with the pair of supplementary pressing rollers.
The binding method may further include receiving information on a size of the sheet and determining a size of the folded sheet folded at the center of the sheet, and the jogging device may include a leading edge stopping device to stop the folded sheet, an upper guide member to guide the folded sheet conveyed by the sheet folding device and a jogging member to jog the folded sheet. In this case, the receiving/jogging includes, sliding the conveyed folded sheet over an upper surface of the upper guide member of the jogging device, which is in a substantially horizontal position, to be stopped by the leading edge stopping device and to be carried on the upper surface of the upper guide member, moving the jogging device to a first position where the folded sheet carried on the upper surface of the upper guide member separates from the upper guide member to fall onto the jogging table, swinging the upper guide member from the horizontal position to a slanted position where the upper guide member is upwardly slanted, and moving the jogging device to a second position where the jogging member of the jogging device is in a position corresponding to the size of the folded sheet being received.
In the above-described method, the folding device may include a detect device to detect that the folded sheet is discharged toward the jogging device and a sheet center thrusting device to downwardly thrust the folded sheet carried on the upper surface of the upper guide member of the jogging device. In this case, the receiving/jogging further includes detecting that the folded sheet is discharged toward the jogging device with the detect device, and swinging the sheet center thrusting device between a substantially horizontal position where the sheet center thrusting device downwardly thrusts the folded sheet carried on the upper surface of the upper guide member of the jogging device and a slanted position where the sheet center thrusting device is upwardly slanted.
In the above-described method, in the binding, the jogging member of the jogging device is in the second position, the upper guide member is in the horizontal position, and the sheet center thrusting device is in the horizontal position.
The receiving/jogging may further include stopping the folded sheet to be conveyed at a leading edge of the folded sheet so that the folded sheet is jogged relative to the binding device, and adjusting a position to stop the folded sheet so that that a position in the folded sheet relative to the leading edge thereof where the binding device binds the stack of folded sheet is changed.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in conjunction with accompanying drawings, wherein:
FIG. 1
is a schematic drawing illustrating an image forming and binding system according to a preferred embodiment of the present invention;
FIG. 2
is a schematic drawing illustrating a state of a sheet;
FIG. 3
is a cross section of a binding apparatus according to a preferred embodiment of the present invention;
FIG. 4
is a cross section illustrating a sheet receiving device, a sheet guiding part, a sheet folding part, and a supplementary pressing part of the binding apparatus;
FIG. 5
is cross section illustrating a driving mechanism of the sheet folding part, the supplementary pressing part and a knife unit of the sheet folding part of the binding apparatus;
FIG. 6
is a cross section illustrating a sheet stopping position adjusting mechanism of the binding apparatus;
FIG. 7
is cross section illustrating a mechanism of a jogging part of the binding apparatus;
FIG. 8
is a schematic drawing for explaining a positional relationship of a sheet folding roller pair of the sheet folding part and a supplementary pressing roller pair of the supplementary pressing part;
FIG. 9
is cross section illustrating mechanisms of a binding part and a stack discharging part of the binding apparatus;
FIG. 10
is a cross section for explaining the operations of a stapling position determining mechanism, a jogging table upwardly/downwardly moving mechanism and a sheet stack discharging part driving mechanism of the binding apparatus;
FIG. 11
is a plan view of a jogging table part of the binding apparatus;
FIG. 12
is a plan view of a part of the jogging table part for explaining an operation of jogging a sheet;
FIG. 13
is a cross section of the part of the jogging table part of
FIG. 10
for explaining the operation of jogging a sheet;
FIG. 14
is a schematic drawing of a part of the jogging table part for explaining the operation of jogging a sheet in conjunction with
FIG. 12
; and
FIG. 15
is a cross section for explaining the operation of the sheet stack discharging part driving mechanism in conjunction with FIG.
10
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.
FIG. 1
is a schematic drawing illustrating an image forming and binding system according to a preferred embodiment of the present invention. Numeral
1
denotes an image formation controller, numeral
2
denotes a printer as an example of an image forming apparatus, and numeral
3
denotes a binding apparatus.
The image formation controller
1
is for example a personal computer including a display, a keyboard, a scanner, etc. The image formation controller
1
generates image or document data by inputting, or reading an image or a document with the scanner, and editing the data. The image formation controller
1
sets the page for the image or document data, sets various printing and binding instructions for printing the data and binding the printed sheets, e.g., the number of printed sets, the size of a sheet for printing, the stapling position, etc. Further, the image formation controller
1
displays a selected operational mode, the status of the system, the printer
2
, the binding apparatus
3
etc., with the display.
The image formation controller
1
stores the image or document data, read by the scanner, sent from a separate inputting apparatus or via a network, or generated by the image formation controller
1
. The image formation controller
1
edits the stored image or document data, for example, changes the pages of the stored image or document data.
The printer
2
forms an image of the data, sent from the image formation controller
1
, on a sheet conveyed from a sheet feeding part of the printer
2
. The printer
2
may use such image formation methods as an ink jet system and electrophotography.
The printer
2
reverses the sheet, after formation of an image on one side of the sheet, and then conveys the sheet to the image formation part of the printer
1
for forming another image on the other side of the sheet. The sheet carrying the images on both sides thereof is discharged from the discharging part of the printer
2
.
Referring to
FIG. 2
illustrating a state of a sheet, the binding apparatus
3
folds a sheet
4
, received from the printer
2
, in two at a center portion of the sheet
4
in a direction the sheet
4
is conveyed, so as to be a folded sheet
5
. The binding apparatus
3
stacks and jogs the folded sheet
5
into a stack of folded sheets
6
, and binds the stack of folded sheets
6
at binding positions
7
near the folded portion of the stack of folded sheets
6
.
The image formation controller
1
controls the printer
2
to form images of image or document data such that, when two images for two pages of the data are formed on one side of the sheet
4
and another two images for another two pages of the data are formed on the other side of the sheet
4
, as illustrated in the left portion of
FIG. 2
, a second page image and a third page image of the images of four pages are formed on an upper side of the sheet
4
(i.e., the side of the sheet
4
, which upwardly faces when the sheet
4
is exited from the printer
2
) with the second page image at a leading edge side of the sheet
4
in the direction the sheet
4
is conveyed, and a first page image and a fourth page image of the images of four pages are formed on a back side of the sheet
4
(i.e., the side of the sheet
4
, which downwardly faces when the sheet
4
is exited from the image forming apparatus
2
) with the first page image at the leading edge side of the sheet
4
in the direction the sheet
4
is conveyed. Accordingly, when the sheet
4
carrying the four images of four pages on both sides thereof as above is folded by the binding apparatus
3
at the center portion thereof in the direction the sheet
4
is conveyed and is discharged, the images of four pages are in a right order of pages with the first page image on the top surface of the folded sheet
5
and the fourth page image is on the back surface of the folded sheet
5
, as illustrated in the center portion of FIG.
2
.
The binding apparatus
3
stacks the folded sheet
5
with the first page image of four images of four pages on the top surface of the folded sheet
5
as described. Accordingly, by controlling the printer
2
to print image or document data starting from the last four pages of the data, when the image or document data is printed on a sheet
4
by the printer
2
, and the sheet
4
is folded into a folded sheet
5
, the fold sheet
5
is stacked one after another into a stack of folded sheets
6
and the stack of folded sheets
6
is bound and discharged by the binding apparatus
3
, the images of the data are in right order of pages, i.e., the first page image is on the top surface of the stack of folded sheets
6
. For example, when the image or document data is the one of 12 pages, the image formation controller controls the printer
2
to first form the tenth page image and the eleventh page image on the upper surface of a first sheet, and the ninth page image and the twelfth page image on the back surface of the first sheet, and then to form the sixth page image and the seventh page image on the upper surface of a second sheet and the fifth page image and the eighth page on the back surface of the second sheet, and so on. A computer program for the image formation controller to control the printer
2
as described above can be practiced by an ordinary skilled programmer.
The binding apparatus
3
includes, as illustrated in
FIG. 3
, a sheet receiving part
11
, a sheet guiding part
12
, a sheet folding part
13
, a supplemental pressing part
14
, a jogging part
15
, a binding part
16
, a stack discharging part
17
, an exit part
18
, and a controller
19
. The sheet guiding part
12
, the sheet folding part
13
, and the supplementary pressing part
14
constitute a sheet folding device of the present invention.
The sheet receiving part
11
includes, as illustrated in
FIG. 4
, a sheet receiving table
31
, a side guide pair
32
, a sheet sensor
46
, an entrance roller
33
, and a driving mechanism including an entrance motor
21
illustrated in
FIG. 5
, which is a view of a part of the binding apparatus
3
, where the sheet receiving part
11
is provided, from the rear side thereof The sheet receiving table
31
is fixed to the main body of the binding apparatus
3
. The side guide pair
32
is provided to the sheet receiving table
31
so as to guide the sheet
4
, conveyed from the printer
2
, with respect to right and left side positions of the sheet
4
in the sheet feeding direction. The sheet sensor
46
detects conveyance of the sheet
4
, jamming of the sheet
4
at the sheet receiving part
11
, and counts the number of the sheets
4
received by the sheet receiving part
11
. The entrance roller
33
is arranged above a sheet folding roller pair
42
of the sheet folding part
13
(described later) with a predetermined pressure given thereto.
As illustrated in
FIG. 5
, the entrance roller
33
includes a gear
25
, which is provided on the same axis as that of the entrance roller
33
and outside of a side plate of the binding apparatus
3
. The gear
25
engages with a pulley
23
, fixed to the sheet folding roller pair
42
of the sheet folding part
13
(described later), so that the entrance roller
33
rotates at the same circumferential speed as that of the sheet folding roller pair
42
. The pulley
23
engages with a gear
26
, and via an idle gear
27
, engages with a gear
28
and a gear
29
, to which a supplementary pressing roller pair
45
of the supplementary pressing part
14
(described later) are fixed.
A pulley
22
fixed to the entrance motor
21
and the pulley
23
are connected with each other via a belt
24
. When the entrance motor
21
starts to rotate upon detection of the sheet
4
with the sheet sensor
46
, the entrance roller
33
, the sheet folding roller pair
42
, and the supplementary pressing roller pair
45
start to rotate at the same time.
Thus, the entrance roller
33
and the sheet folding roller pair
42
rotate at the same circumferential speed to convey the sheet
4
, conveyed from outside, to the sheet guiding part
12
.
Referring back to
FIG. 4
, the sheet guiding part
12
includes, an upper guide plate
36
, a lower guide plate
37
, a sheet stopper
40
, and a sheet leading edge sensor
39
.
The upper guide plate
36
and the lower guide plate
37
may be substantially on a plane extending from the upper surface of the sheet receiving table
31
. However, as illustrated in
FIG. 4
, the upper guide plate
36
and the lower guide plate
37
may be upwardly angled relative to the upper surface of the sheet receiving table
31
so that the sheet
4
can be easily folded. In the embodiment, the upper guide plate
36
and the lower guide plate
37
are angled about 30″, but can be angled up to about 45″.
Further, the upper guide plate
36
and the lower guide plate
37
are spaced from each other so that the sheet
4
conveyed by the entrance roller
33
slides into between the upper guide plate
36
and the lower guide plate
37
. A window is provided in the upper guide plate
36
and the lower guide plate
37
, and a sheet stopper
40
is arranged so as to slidably engage with the window to stop the sheet
4
from sliding between the upper guide plate
36
and the lower guide plate
37
. The sheet leading edge sensor
39
is arranged in front of the sheet stopper
40
in the sheet conveying direction.
An adjusting rack
157
is fixed to the sheet stopper
40
. An adjusting pinion
156
, fixed to an adjusting axis
38
, engages with the adjusting rack
157
. With rotation of the adjusting axis
38
, the adjusting rack
157
moves, so that the sheet stopper
40
slidably moves along the window of the upper guide plate
36
and the lower guide plate
37
.
As illustrated in
FIG. 6
, the adjusting axis
38
is rotatably mounted to the both side plates of the main body of the binding apparatus
3
. An adjusting worm gear
154
is fixed to the outside surface of the side plate of the main body and engages with an adjusting worm
153
.
The adjusting worm
153
is fixed to the adjusting axis
155
, and is rotatably supported by a motor mounting plate table
158
via a bearing. An adjusting gear
152
is fixed at one end of the adjusting gear
155
, and the adjusting gear
152
engages with an adjusting gear
151
fixed to an axis of an adjusting motor
150
, which is fixed to the motor mounting table
158
. With rotation of the adjusting motor
150
, the adjusting axis
38
rotates, so that the sheet stopper
40
moves.
Referring back to
FIG. 4
again, when the sheet
4
(not shown), which has slid into between the upper guide plate
36
and the lower guide plate
37
, is stopped by the sheet stopper
40
, the sheet
4
slackens downwardly toward the sheet folding roller pair
42
at a portion thereof, which is out of the upper guide plate
36
and the lower guide plate
37
. The slackened portion of the sheet
4
is pinched into the sheet folding roller pair
42
, so that the sheet
4
is folded by the sheet folding roller pair
42
.
The position of the sheet stopper
40
is determined by the controller
19
according to the information as to the size of the sheet
4
, sent from the image formation controller
1
, so that the sheet
4
slackens at the center portion thereof, and the slackened center portion is pinched into the sheet folding roller pair
42
. Thereby, the sheet
4
is folded at the center portion thereof.
The sheet folding part
13
includes, as illustrated in
FIG. 5
, the sheet folding roller pair
42
, which is driven by the entrance motor
21
. The sheet folding roller pair
42
rotates at the same time when the supplementary pressing roller pair
45
rotates, and rotates at the same circumferential speed as the supplementary pressing roller pair
45
, as described above.
The sheet folding part
13
further includes, as illustrated in
FIG. 4
, a knife unit
35
in which a knife
34
is integrally mounted. The knife unit
35
is mounted to an axis
41
, which is rotatable relative to the side plate of the main body of the binding apparatus
3
. The sheet folding part
13
further includes a solenoid
47
, which is mounted to the outside surface of the side plate of the main body, and an arm
48
, which is connected with the solenoid
47
and which rotates the axis
41
on which the knife unit
35
is mounted by operation of the solenoid
47
. The solenoid
47
and the arm
48
constitute a knife unit upwardly/downwardly moving device.
When operating the knife unit
35
, after the sheet leading edge sensor
39
detects a leading edge of the sheet
4
, at a predetermined timing the solenoid
47
operates so as rotate the knife unit
35
around the axis
41
in the clockwise direction. Thereby, the sheet
4
is pushed by the knife unit
35
at the slackened center portion thereof toward the sheet folding roller pair
42
, so that the pushed slackened center portion of the sheet
4
is pinched into the sheet folding roller pair
42
.
The edge of the knife
34
is formed, for example in a saw-toothed shape. When the knife
34
is saw-toothed, the sheet
4
is perforated at the pushed portion of the sheet
4
, so that the sheet
4
is easily folded at the perforated portion of the sheet
4
.
Once the slackened and pushed center portion of the sheet
4
is pinched into the sheet folding roller pair
42
, the solenoid
47
is turned off, and at the same time the knife unit
35
is released to return to the position illustrated in FIG.
4
.
The sheet
4
may be folded at the center portion thereof, without using the knife unit
35
having the knife
34
. However, by use of the above-described knife unit
35
, the sheet
4
can be more reliably folded at the center portion thereof with the sheet folding roller pair
42
.
The supplementary pressing part
14
includes, as illustrated in
FIG. 7
, the supplementary pressing roller pair
45
, an intermediate guide plate
43
, a sheet sensor
44
, and a supporting axis
49
around which the intermediate guide plate
43
rotates in the clockwise direction. The intermediate guide plate
43
can be rotated around the axis
49
in the clockwise direction when removing a sheet jammed in the supplementary pressing part
14
. The supplementary pressing roller pair
45
presses the folded portion of a folded sheet
5
, which has been conveyed by the sheet holding roller pair
42
with the folded portion of the folded sheet
5
as the leading edge, so as to be further firmly folded, and conveys the folded sheet
5
to a subsequent process.
The supplementary pressing roller pair
45
is arranged so as to be angled relative to the sheet folding roller pair
42
, as illustrated in FIG.
8
. By arranging the supplementary pressing roller pair
45
so as not to be in parallel to the sheet folding roller pair
42
, the folded portion of the folded sheet
5
is successively pressed by the supplementary pressing roller pair
45
at a portion of the folded portion, starting with the portion thereof at one side of the folded sheet
5
to the other portion thereof at the other side of the folded sheet
5
. Because the folding portion of the folded sheet
5
is protuberant relative to the other portions of the folded sheet
5
, when the folded sheet
5
passes through the supplementary roller pair
45
, the folded portion of the folded sheet
5
receives pressure higher than the one given to the other portions of the folded sheet
5
by the supplementary pressing roller pair
45
, thereby the folded portion of the folded sheet
5
is effectively pressed by the supplementary pressing roller pair
45
. Thereby, the sheet
4
is reliably folded. In this case, when the pressure between the supplementary pressing roller pair
45
is constant, as the angle of the supplementary pressing roller pair
45
relative to the sheet folding roller pair
42
increases, the pressure given to the folding portion of the folded sheet
5
increases, so that the sheet
4
is more reliably folded.
For conveying a folded sheet
5
without curving the conveying direction while applying a pressure to the folded portion of the folded sheet
5
by the supplementary pressing roller pair
45
, the supplementary pressing roller pair
45
must complete applying of the pressure to the folded portion of the folded sheet
5
, before the rear end of the folded sheet
5
passes through the sheet folding roller pair
42
, i.e., while the sheet folding roller pair
42
is pinching the folded sheet
5
. Once the supplemental pressing roller pair
45
completes applying the pressure to the folded portion of the folded sheet
5
, then the force of the supplementary pressing roller
45
to curve the conveyance direction of the folded sheet
5
decreases, because the pressure being applied to the folded sheet
5
by the supplementary roller pair
45
is uniform in the widthwise direction of the folded sheet
5
, so that the folded sheet
5
is correctly discharged toward a jogging table
57
(FIG.
7
).
Practically, the supplementary pressing roller pair
45
can be arranged so as to be angled relative to the sheet folding roller pair
42
between about 1″ and about 20″. If the supplementary pressing roller pair
45
is excessively angled relative to the sheet folding roller pair
42
, e.g., more than about 20″, supporting of the supplementary pressing roller pair
45
at the side plate of the main body of the apparatus is hard.
When the distance between a nip portion of the sheet folding roller pair
42
and a nip portion of the supplementary pressing roller pair
45
at a position corresponding to a widthwise edge of the sheet
5
at a side, in the widthwise direction, where the supplementary pressing roller
45
and the sheet folding roller pair
42
are farther separated from each other, is shorter than the length of the folded sheet
5
in the sheet conveying direction, then pressing of the folded portion of the sheet
4
with the supplementary pressing roller pair
45
is completed while the sheet folding roller pair
42
is pinching the folded sheet
5
, so that the folded sheet
5
is correctly discharged.
Referring back to
FIG. 7
, the jogging part
15
includes, as illustrated in figure, a sheet center thrusting mechanism
200
, which thrusts a folded sheet
5
on the jogging table
7
from above, a stapling position determining mechanism
201
which makes uniform the leading edges the folded sheets
5
on the jogging table
57
, i.e., the folded portions of the folded sheets
5
, a jogging table part
202
, and a jogging table upward/downward moving mechanism
203
.
The sheet center thrusting mechanism
200
includes, as illustrated in
FIG. 7
, a sheet center thrusting plate
50
, an axis
56
for the sheet center thrusting plate
50
to swing, an upper guide
59
which guides, from above, both sides of the leading edge of the folded sheet
5
, an axis
51
which is integrally mounted to the sheet center thrusting plate
50
, an arm
52
which transmits a swinging force to swing the sheet center thrusting plate
50
to the sheet center thrusting plate
50
, an axis
53
which is rotatably mounted to the side plate of the main body and around which the arm
52
rotates, a solenoid
55
which performs the swinging operation of the sheet center thrusting plate
50
, and an arm
54
which transmits a force of the solenoid
55
to the arm
52
as a rotation movement. The arm
52
, the axis
53
, and the arm
54
are integrated with each other.
Referring now to FIG.
9
and
FIG. 10
, the stapling position determining mechanism
201
determines the position where a position determining plate
60
stops in order to determine the position for the stapler
121
to staple the stack of folded sheets
6
with respect to the leading edge of the stack of folded sheets
5
. Further, the stapling position determining mechanism
201
pushes back the stapled stack of folded sheets
6
from the position where the stack of folded sheets
6
has been stapled.
In
FIG. 10
, the position determining plate
60
stops a folded sheet
5
(not shown) being conveyed over the jogging table
57
at a leading edge of the folded sheet
5
. An axis
61
, to which the position determining plate
60
is fixed, is rotatably mounted to the side plate of the main body, and an arm
107
is fixed to the outside surface of the side plate of the main body. A spring
108
is mounted to the tip end of the arm
107
. The spring
108
always pulls the arm
107
in the clockwise direction, so that a roller
104
, mounted to the arm
107
, is pressed against a cam plate
106
, which is fixed to a stapling position adjusting knob
105
. The stapling position adjusting knob
105
is mounted to the side plate of the main body, and the operation thereof is regulated by a spring (not shown) so as to be rotatable only by a manual operation thereof. By manipulating the stapling position adjusting knob
105
, the stapling position relative to the leading edge of a stack of folded sheets
6
can be adjusted.
The cam plate
106
fixed to the stapling position adjusting knob
105
engages with the roller
104
of the arm
107
. The position of the position determining plate
60
is adjusted according to the position of the stapling position adjusting knob
105
to stop rotating.
The arm
107
rotatably supports a link
103
at one end of the link
103
, and the other end of the link
103
is connected with a solenoid
101
. With the operation of the solenoid
101
, the arm
107
connected with the link
103
rotates in the counterclockwise direction. Thereby, the position determining plate
60
fixed to an axis
61
of the arm
107
swings in the counterclockwise direction, so that, in
FIG. 9
, the stack of folded sheets
6
on the jogging table
57
, which has been stapled, is pushed back toward right in FIG.
9
.
The jogging table part
202
includes, as illustrated in
FIG. 7
, a sensor
58
, which is mounted to the jogging table
57
to detect existence of a sheet on the jogging table
57
. The jogging table part
202
further includes, as illustrated in FIG.
11
and
FIG. 12
, a left side jogging plate
74
, which jogs the sheet at the left side of the sheet in the sheet advancing direction, and a left side upper guide
76
, which guides the sheet at the left side of the sheet and which is attached to the left side jogging late
74
. A jogging plate pin
80
, integrated with the left side jogging plate
74
, slides in a left side jogging plate guiding groove
71
of the jogging table
57
, so that the left side jogging plate
74
and the left side upper guide
76
move over the jogging table
57
. The left side upper guide
76
is supported by the left side jogging plate
74
via a jogging plate axis
77
so as to swing around the jogging plate axis
77
.
Further, referring to
FIG. 12
, FIG.
13
and
FIG. 14
, a lower plate
99
of the left side upper guide
76
, which is downwardly bent (FIG.
13
), extends, through the left side jogging plate guiding groove
71
of the jogging table
57
(FIG.
12
), to a hole
119
of a left side jogging plate rack
82
(
FIG. 14
) (described later).
The jogging plate part
202
further includes, as illustrated in
FIG. 12
, the left side jogging plate rack
82
and a right side jogging plate rack
160
. Referring also to
FIG. 13
, a motor
88
is mounted to a back plate
90
of the jogging table
57
. A pulley
87
directly connected with the motor
88
and a pulley
86
connected with the pulley
87
via a belt
89
are rotated by the motor
88
, and thereby, the jogging plate rack
82
and the right side jogging plate rack
160
are rotated by a pinion integrated with the pulley
86
.
The jogging plate rack
82
includes, as illustrated in
FIG. 14
, the hole
119
for driving the lower plate
99
of the left side upper guide
76
(FIG.
13
), an elongated hole
118
for the jogging plate pin
80
to slidably move in the left side jogging plate guiding groove
71
to move the left side jogging plate
74
(FIG.
12
), and a rack groove
84
for the jogging plate pin
80
to slide along a rack guide
85
, which is integrated with the jogging table
57
(FIG.
12
).
The hole
119
of the jogging plate rack
82
is provided for moving the lower plate
99
of the left side upper guide
76
, so that the left side upper guide
76
is in a substantially horizontal position (x position) or in an upwardly slanted position (y position), illustrated FIG.
13
. When the jogging plate rack
82
is moved so that the left side upper guide
76
is in the substantially horizontal position (x position) or in the upwardly slanted position (y position), the elongated hole
118
regulates the movement of the jogging plate pin
80
so that the left side upper guide
76
is in the substantially horizontal position (x position) or the upwardly slanted position (y position). When the jogging plate rack
82
moves inwardly in the direction indicated by “In” in
FIG. 12
, the lower plate
99
is moved by the first movement of the left side jogging plate rack
82
, and thereby the left side upper guide
76
is turned into the upwardly slanted position (y position). Thereafter, the elongated hole
118
allows the jogging plate pin
80
to move, so that the left side jogging plate
74
starts to move inwardly.
In
FIG. 12
, when the left side jogging plate
74
is positioned inside of the jogging table
57
, and when the jogging plate rack
82
starts to move outwardly in the direction indicated by “Ou”, first the lower plate
99
of the left side upper guide
76
(
FIG. 13
) is moved so that the left side upper guide
76
is turned into the horizontal position (x position), and thereafter, the left side jogging plate rack
82
moves the jogging plate pin
80
, so that the left side jogging plate
74
is moved outwardly in the direction “Ou”. A left side position sensor
83
is arranged at a reference position for movement and driving of the left side jogging plate
74
and the right side jogging plate
73
.
As illustrated in
FIG. 11
, a right side jogging plate
73
and a right side upper guide
75
, respectively having substantially the same construction as those of the left side jogging plate
74
and the left side upper guide
76
, are arranged in symmetrical positions relative to the left side jogging plate
74
and the left side upper guide
76
with respect to the sheet conveying direction. The right side jogging plate
73
and the right side upper guide
75
are symmetrically operated, relative to the left side jogging plate
74
and the left side upper guide
76
, respectively, by the right side jogging plate rack
160
, which is engaged with the pinion integrated with the pulley
86
, which is driven by the motor
88
(see FIG.
12
).
An end plate part that jogs the folded sheet
5
, which have been discharged toward the jogging table
57
, with respect to front and rear sides of the folded sheet
5
in the direction the folded sheet
5
is conveyed, in cooperation with the position determining plate
60
of the binding position determining mechanism
201
, includes, as illustrated in
FIG. 12
, a pulley
92
including a motor
91
fixed to the back side of the jogging table
57
, a belt
93
, a pinion
94
, a rear end jogging plate rack
96
, an end plate position sensor
97
, an end plate
95
, a rear end jogging plate
78
, and an end plate axis
79
. The end plate part operates substantially in the same manner as the left side jogging plate
74
and the left side upper guide
76
, except that the end plate part operates with respect to the forward and backward directions of the folded sheets
5
.
Referring to
FIG. 15
, the jogging table upward/downward moving mechanism
203
includes a supporting axis
62
which mounts the jogging table
57
to the both side plates of the main body so as to swing, and a groove plate
63
which is integrally mounted to each of the side surfaces of the jogging table
57
. Further, an arm
64
having a protrusion
66
, which is integral with the arm
64
and which engages with a groove hole of the groove plate
63
to move in the groove hole, and an arm
111
, which is rotatable relative to the side plate of the main body and which is arranged outside of the arm
64
and the side plate, are fixed to an axis
65
.
The jogging table upward/downward moving mechanism
203
further includes an arm
115
and an interrupting plate
114
, which are fixed to and which rotate together with an axis fixed to an axis of a motor
116
, which is fixed to the side plate of the ma in body, and a link
117
connecting the arm
115
and the arm
111
with each other.
A sensor
113
and a sensor
112
are arranged so as to oppose each other via the axis of the motor
116
. When the interrupting plate
114
rotates together with the axis of the motor
116
, the interrupting plate
114
interrupts the sensor
113
and the sensor
112
.
When the arm
115
, which is integrated with the axis of the motor
116
, rotates, the link
117
is reciprocally moved to swing the arm
111
. When the arm
111
is in the left side end position (p) in
FIG. 15
, the interrupting plate
114
interrupts the sensor
112
, and when the arm
111
is in the right side end position (q) in
FIG. 10
, the interrupting plate
114
interrupts the sensor
113
.
Referring back to
FIG. 11
(see also FIG.
9
), the stapling part
16
includes a stapler
121
which is integrated with a rack
123
and an interrupting plate
120
, a guide
125
and a guide
126
which guide the stapler
121
to the (u) position and to the (v) position on the stapling table
128
, a rack
123
which engages with a pinion
127
fixed to an axis of a motor
122
, a rack guide
124
which guides the pinion
127
and the rack
123
, and a sensor
140
and a sensor
141
which detect the position of the stapler
121
so as to stop the stapler
121
at the predetermined positions (u) and (v).
The stack discharging part
17
includes, as illustrated in
FIG. 10
, a gear
130
, which is fixed to an axis of a motor
129
fixed to the side plate of the main body, a gear
131
, which engages with the gear
130
and which is integrated with an axis
132
of a roller
136
, an axis
133
which is rotatably supported by the side plate of the main body, and a roller
138
which is rotatably supported by a discharging plate
137
fixed to the axis
133
. An arm
134
integrated with the axis
133
is arranged outside of the side plate. The arm
134
is always pulled by a spring
109
in the counterclockwise direction, so as to be stopped by a stopper
135
at its home position. A spring
110
is attached to the arm
134
, at the side opposite the side the spring
109
is attached to, to be connected with a solenoid
102
. When a stack of folded sheets
6
, which has been stapled, is pushed by the end plate
95
(not shown) toward the stack discharging part
17
by a predetermined distance according to the size of the sheet into between the roller
138
and the roller
136
, the solenoid
102
operates so that the roller
138
presses the stapled stack of folded sheets
6
against the roller
136
. Thereby, the stapled stack of folded sheets
6
is discharged onto the discharging table
171
.
The exit part
18
includes, as illustrated in
FIG. 3
, an opening part
171
opened toward the rear side of the binding apparatus
3
and an exit table
170
.
Now, the operation of the binding apparatus
3
is described.
When the power of the binding apparatus
3
is turned on, each part of the binding apparatus
3
operates so as to be ready for receiving a sheet. As illustrated in
FIG. 7
, the knife unit
35
is in the (a) position, which is the home position of the knife unit
35
, separated from the sheet folding roller pair
42
. The sheet center thrusting plate
50
is in the (e) position, so as to be upwardly slanted. The position determining plate
60
is in the (k) position, which is the home position, and the roller
138
is in the (r) position, which is the home position. Further, the jogging table
57
is in the horizontal (m) position, with the interrupting plate
114
interrupting the sensor
112
(
FIG. 13
) and the arm
64
being in the (p) position.
When a binding instruction including the information on the size of the sheet
4
is received by the controller
19
, the sheet stopper
40
of the sheet guiding part
12
is moved to the position corresponding to the size of the sheet
4
according to the information on the size of the sheet
4
so that the sheet
4
is folded at the center portion thereof by the sheet folding part
13
. Further, with respect to the left side jogging plate
74
and the right side jogging plate
73
on the jogging table
57
, illustrated in
FIG. 11
, when the motor
88
(
FIG. 12
) rotates in the clockwise direction to move the left side jogging plate rack
82
and the right side jogging plate rack
160
toward the center of the jogging table
57
, first the left side upper guide
76
and the right side upper guide
75
are moved from the horizontal position (x) to the upwardly slanted position (y) (FIG.
13
). Thereafter, the jogging plate pin
80
, which is integrated with the left side jogging plate
74
and the right side jogging plate
73
, is moved, so that the left side jogging plate
74
and the right side jogging plate
73
are moved from the position to interrupt the left side position sensor
83
(FIG.
12
and FIG.
13
), toward the center of the jogging table
57
, to the position where the folded sheet
5
is conveyed into and jogged, which is determined by the controller
19
according to the information on the size of the sheet
4
being conveyed from the printer
2
. The left side jogging plate rack
82
and the right side jogging plate rack
160
(
FIG. 12
) return an allowance distance L of the elongated hole
118
(FIG.
14
), which engages with the jogging plate pin
80
integrated with the left side jogging plate
74
and the right side jogging plate
73
. Thereby, the left side upper guide
76
and the right side upper guide
75
in the upwardly slanted positions (y) are turned into the horizontal positions (x), respectively.
Further, referring to
FIG. 11
, the end plate
95
moves to the position where the folded sheet
5
is jogged, and the rear end thrusting plate
78
is placed in the horizontal position like the left side upper guide
76
and the right side upper guide
75
. The stapler
121
is in the (u) position, where the interrupting plate
120
interrupts the sensor
140
, to wait the folded sheet
5
to be conveyed thereto.
In
FIG. 4
, a sheet
4
(not shown) is conveyed from the printer
2
(not shown) into between the side guide pair
32
of the sheet receiving table
31
of the binding apparatus
3
. When the sheet sensor
46
detects the sheet
4
being conveyed, the entrance motor
21
(
FIG. 5
) starts to rotate, so that the entrance roller
33
and the sheet folding roller pair
42
arranged on the entrance roller
33
start to rotate together, so as to convey the sheet
4
into between the lower guide plate
37
and the upper guide plate
36
of the sheet guide part
12
.
The sheet
4
is conveyed between the lower guide plate
37
and the upper guide plate
36
, and when the sheet leading edge detect sensor
39
detects the leading edge of the sheet
4
, the controller
19
adjusts the position of the sheet stopper
40
, which has been set according to the size of the sheet
4
as described above, again, according to the detection so that the sheet
4
is folded precisely at the center portion thereof. This adjustment is made because the actual size of the sheet
4
sometime differs from the standard size, for example, by about ±2 mm in an A3 size sheet. Further, the solenoid
47
is operated a predetermined period of time after the detection.
The sheet
4
is stopped by the sheet stopper
40
after the leading edge of the sheet
4
passes the sheet leading edge detect sensor
39
. At that time, because the entrance roller
33
and the sheet folding roller pair
42
are rotating, a part of the sheet
4
which is out of the lower guide plate
37
and the upper guide plate
37
is downwardly slackened. Further, the predetermined time after the sheet leading edge detect sensor
39
detects the leading edge of the sheet
4
, the solenoid
47
is operated to move the knife unit
35
in the clockwise direction to push the slackened portion of the sheet
4
with the knife
34
of the knife unit
35
toward the sheet folding roller pair
42
, so that the slackened pushed portion of the sheet
4
is pinched into between the sheet folding roller pair
42
, and thereby the sheet
4
is folded by the sheet folding roller pair
42
. The sheet
4
can be folded by the sheet folding roller pair
42
without using a knife unit mechanism, however, the precision of folding the sheet
4
at the center portion of the sheet
4
can be increased by using the knife unit mechanism, and thereby inferior folding of the sheet
4
can be decreased.
The sheet
4
, which has been folded into a folded sheet
5
, is pressed and is conveyed by the sheet folding roller pair
42
to pass the sheet sensor
44
and to be conveyed into between the supplementary pressing roller pair
45
. The folded sheet
5
is further pressed and is conveyed by the supplementary pressing roller pair
45
to be discharged toward the jogging table
57
.
Before the folded sheet
5
is discharged toward the discharging table
57
, the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
have been placed in the position to jog the folded sheet
5
on the jogging table
57
, and the right side upper guide
76
, the right side upper guide
75
, and the rear end thrusting plate
78
are respectively in the horizontal positions, as described above. The folded sheet
5
discharged toward the jogging table
57
slides over the rear end thrusting plate
78
of the end plate
95
, the left side upper guide
76
of the left side jogging plate
74
, and the right side upper guide
75
of the right side jogging plate
73
, to be stopped by the position determining plate
60
.
Referring to
FIG. 7
, a predetermined period of time after the sheet detect sensor
44
detects the rear edge of the folded sheet
5
, the solenoid
55
operates to rotate the arm
54
, the axis
53
, and the arm
52
, which are integrated with each other, around the axis
53
in the clockwise direction, so that the sheet center thrusting plate
50
rotates around the axis
56
to the (f) position so as to thrust the folded sheet
5
substantially to the horizontal position.
Thereafter, referring to
FIG. 10
, the left side jogging plate
74
, the right side jogging plate
73
(not shown), and the end plate
95
are moved to the positions to interrupt the left side position sensor
83
and the end plate position sensor
97
, respectively. This position is where the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
separate from the folded sheet
5
carried thereupon, so that the folded sheet
5
is fallen onto the jogging table
57
. When the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
are moved to the above-described positions, the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
are kept in the horizontal positions, respectively.
Immediately after the left side position sensor
83
and the end plate position sensor
97
have been interrupted, the motor
88
and the motor
91
start to rotate in the reverse direction, so that the left side jogging plate
74
, the right side jogging plate
73
(not shown in FIG.
12
), and the end plate
95
return to the jogging position for the folded sheet
5
. At this time, first, the left side upper guide
76
, the right side upper guide
75
(not shown in FIG.
10
), and the rear end thrusting plate
7
are turned into the upwardly slanted positions, respectively.
After the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
return to the jogging position for the folded sheet
5
, the motor
88
and the motor
91
rotate in the reverse direction for the allowance distance L (
FIG. 14
) of the elongated hole
118
relative to the jogging pin
80
for the left side jogging plate rack
82
, the right side jogging plate rack
160
, and the rear edge jogging plate rack
96
, so as to move the left side jogging plate rack
82
, the right side jogging plate rack
160
, and the rear end jogging plate rack
96
. Thereby, without moving the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
, the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
are put into the horizontal positions, respectively, and stopped in the positions.
After the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
moves to the jogging position for the folded sheet
5
so as to jog the folded sheet
5
to the position and the left side upper guide
75
, the right side upper guide
76
, and the rear edge thrusting plate
78
move to the horizontal positions (x) to be stopped in the positions, the solenoid
55
is released so that the sheet center thrusting plate
50
returns to the upwardly slanted position (e) (FIG.
7
).
The binding apparatus
3
then receives a subsequent sheet
4
, and the sheet
4
is folded at the center portion thereof, to be a folded sheet
5
. The folded sheet
5
is then conveyed by the supplementary pressing roller pair
45
, so as to be discharged toward the previously conveyed folded sheet
5
on the jogging plate
57
.
The sheet sensor
44
detects the rear edge of the discharged folded sheet
5
, and after a predetermined period of time, the sheet center thrusting plate
50
rotates to the horizontal position (f) (
FIG. 7
) so as to thrust the folded sheet
5
carried on the left side upper guide
75
, the right side upper guide
76
, and the rear edge thrusting plate
78
, and thereafter the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
75
start to move toward outside in FIG.
11
. After the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
move to the positions to interrupt the left side position sensor
83
and the end plate position sensor
97
(FIG.
12
), where the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
separates from the folded sheet
5
carried thereupon, the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
are put into the upwardly directed positions (y), and then the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
return to the jogging positions for the folded sheet
5
, where the left side upper guide
76
, the right side upper guide
75
and the rear edge thrusting plate
78
return to the horizontal positions (x), respectively, so as to thrust the subsequently conveyed folded sheet
5
.
Thus, the sheet center thrusting plate
50
thrusts each of the folded sheets
5
, received one by one on the jogging table
47
, from above, and the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
jog the folded sheets
5
, respectively. Further, the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
suppress bulges of the folded sheets
5
. Furthermore, the sheet center thrusting plate
50
upwardly rotates, so that the upper surfaces of the left side upper guide
76
, the right side upper guide
75
and the rear edge thrusting plate
78
function as the guides for the folded sheet
5
which is subsequently conveyed thereto.
After a last sheet
4
of a predetermined number of sheets
4
according to the binding instruction is folded into a last folded sheet
5
and the last folded sheet
5
is stacked on the jogging table
57
, the sheet center thrusting plate
50
thrusts the last folded sheet
5
from above, and the left side jogging plate
74
, the right side jogging plate
73
, and the end plate
95
jog the last folded sheet
5
to the jogging position, with the left side upper guide
76
, the right side upper guide
75
, and the rear edge thrusting plate
78
kept in the horizontal positions (x) so as to hold a stack of folded sheets
6
, the stapler
121
staples the stack of folded sheets
6
in the (u) position of FIG.
11
. Thereafter, the motor
122
rotates in the clockwise direction to move the rack
123
to thereby move the stapler
121
from the (u) position toward the (v) position. The stapler
12
staples again in the (v) position, where the interrupting plate
120
of the stapler
121
interrupts the sensor
141
and the motor
122
stops. The stapler
121
then returns to the (u) position.
When the stapling is completed at the (v) position, the sheet center thrusting plate
50
returns to the (e) position, and the end plate
95
on the jogging table
57
starts to move toward outside, to be stopped after moving a predetermined distance. At the same time, the solenoid
101
is turned on, so that the position determining plate
60
moves from the (k) position to the (l) position (FIG.
7
). Thereby, the stapled stack of sheets
6
is thrust to be discharged to the opening of the stapler
121
.
In
FIG. 10
, the motor
116
rotates in the clockwise direction, so that the interrupting plate
114
rotates to interrupt the sensor
113
and the jogging table
57
rotates from the (m) position to the (n) position (
FIG. 7
) around the supporting axis
62
. The motor
129
rotates to rotate the roller
136
, and at the same time the end plate
95
on the jogging table
57
(
FIG. 11
) moves toward the center of the base plate
57
. Thereby, the stack of folded sheets
6
is pushed toward the stack discharging part. When the stack of folded sheets
6
has been pushed toward the stack discharging part
17
the predetermined distance, which has been determined by the controller
19
according to the size of the sheet
4
, the solenoid
102
operates so that the roller
138
presses the stack of folded sheets
6
against the roller
136
, and the stack of folded sheets
6
is discharged onto the discharging table
171
with the roller
138
and the roller
136
.
The sensor
58
detects that stack of folded sheets
6
is discharged from the jogging table
57
, so that the stapling operation is completed. The binding apparatus
3
then prepares for receiving a next sheet
4
conveyed from the printer
4
.
Numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
The present application claims priority and contains subject matter related to japanese patent application no. 2000-213730 filed in the japanese patent office on Jul. 14, 2000 and the entire contents of which are hereby incorporated by reference:
Claims
- 1. A sheet folding apparatus, comprising:a pair of sheet folding rollers; and a pair of supplementary pressing rollers, wherein the pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in a sheet conveyance direction and is angled relative to the pair of sheet folding rollers, and a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the sheet feeding direction, and wherein a portion of a sheet is pinched into the pair of sheet folding rollers so that the sheet is folded in two by the pair of sheet folding rollers, and then the folded sheet is pressed by the pair of supplementary pressing rollers, so that the folded portion of the folded sheet is firmly folded.
- 2. A jogging apparatus, comprising:a jogging table on which a sheet may be stacked one after another; leading edge stopping means for stopping a sheet conveyed from outside at a leading edge thereof, left side jogging means for jogging the sheet with respect to a left side of the sheet in a direction the sheet is conveyed; right side jogging means for jogging the sheet with respect to a right side of the sheet; and rear side jogging means for jogging the sheet with respect to a rear side of the sheet, wherein each of the left side, right side, and rear side jogging means includes upper guiding means for guiding the sheet conveyed from outside onto the jogging table one after another so as to be stacked into a stack of sheets on the jogging table and jogging means for jog the stack of sheets stacked on the jogging table, wherein the upper guiding means of each of the left side, right side and rear side jogging means is configured to swing between a horizontal position where the upper guiding means is substantially horizontal so as to hold down a previously conveyed sheet on the jogging table and so that the sheet conveyed from outside slides over an upper surface of the upper guiding means to be stopped by the leading edge stopping means and a slanted position where the upper guiding means is upwardly slanted, wherein each of the left side, right side and rear side jogging means is configured to move to a first position where the upper guiding means in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging means and to a second position where the jogging means is in a position corresponding to a size of the sheet being conveyed from outside, and wherein, when the sheet is received, each of the left side, right side and rear side jogging means is in the second position and the upper guiding means of each of the left side, right side and rear side jogging means is in the horizontal position.
- 3. A binding apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a binding device configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located; a discharging device configured to discharge the bound stack of folded sheets; a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside; a guiding device configured to guide the sheet conveyed by the receiving device and a sheet folding/pressing device configured to fold the sheet conveyed by the receiving device and press the folded sheet, the guiding device comprising a stopping device configured to stop the sheet being conveyed by the receiving device to be conveyed, wherein a position the stopping device stops the sheet to be conveyed is set by the controller according to the information on the size of the sheet so that the sheet is folded at the center portion of the sheet by the sheet folding/pressing device, and wherein the sheet being conveyed by the receiving device is stopped to be conveyed by the stopping device, so that the center portion of the sheet is downwardly slackened, the slackened centered portion of the sheet is pinched into the sheet folding/pressing device, and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device; and a detect device configured to detect a leading edge of the sheet guided by the guiding device, a pushing device configured to push the slackened center portion of the sheet toward the sheet folding/pressing device, and a pushing device moving device configured to move the pushing device downwardly toward the sheet folding/pressing device so as to push the slackened center portion of the sheet toward the folding/pressing device and upwardly so as to separate from the sheet folding/pressing device, wherein the pushing device moving device moves the pushing device downwardly to push the slackened center portion of the sheet toward the sheet folding/pressing device at a predetermined timing after detection of the leading edge of the sheet with the detect device, so that the slackened center portion of the sheet is pushed by the pushing device so as to be pinched into and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device.
- 4. The binding apparatus of claim 3,the pushing device including a saw-toothed knife to push the center portion of the sheet, so that the sheet is perforated at the pushed center portion of the sheet when the saw-toothed knife pushes the center portion of the sheet.
- 5. A binding apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a binding device configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located; a discharging device configured to discharge the bound stack of folded sheets; and a sheet folding/pressing device having a pair of sheet folding rollers and a pair of supplementary pressing rollers, wherein the pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and wherein a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the folded sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed.
- 6. A binding apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a binding device configured to bind the stack of folded sheets stacked on the jogging table at an edge portion of the stack of folded sheets at the side where the folded portion of each folded sheet of the stack of folded sheets is located; a discharging device configured to discharge the bound stack of folded sheets; and a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside, wherein the jogging device includes a leading edge stopping device configured to stop the folded sheet to be conveyed at the leading edge thereof, and a left side jogging device configured to jog the folded sheet with respect to a left side of the folded sheet in a direction the folded sheet is conveyed, a right side jogging device configured to jog the folded sheet with respect to a right side of the folded sheet, and a rear side jogging device configured to jog the folded sheet with respect to a rear side of the folded sheet, each including an upper guide member to guide the folded sheet being conveyed by the sheet folding device toward the jogging table and a jogging member to jog the folded sheets on the jogging table, wherein the upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed folded sheet on the jogging table and so that the folded sheet being conveyed by the sheet folding device slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted, wherein each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and to a second position where the jogging member thereof is in a position corresponding to a size of the folded sheet being conveyed by the folding device, which is determined by the controller according to the information on the size of the sheet, and wherein, when the folded sheet is conveyed to the jogging device by the sheet folding device, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal position.
- 7. The binding apparatus of claim 6,wherein, after the folded sheet has been conveyed by the folding device to the jogging device so as to slide over the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, each of the left side, right side and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left, right and rear side jogging devices is swung to the slanted position, and each of the left, right and rear sides jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side and rear side jogging devices is returned to the horizontal position.
- 8. The binding apparatus of claim 6,wherein the leading edge stopping device including a leading edge binding position adjusting device configured to change a position the leading edge stopping device stops the folded sheet to be conveyed so that a position in the folded sheet relative to the leading edge thereof where the binding device binds the folded sheet is changed.
- 9. The binding apparatus of claim 6,wherein the folding device includes a detect device configured to detect that the folded sheet is discharged toward the jogging device, and wherein the jogging device includes a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and a slanted position where the sheet center thrusting device is upwardly slanted, and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
- 10. The binding apparatus of claim 9,wherein the sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, after the detect device detects that the folded sheet has been discharged toward the jogging device, and to swing back to the slanted position, after each of the left side, right side and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, stops at the second position, and the upper guide member of each of the left side, right side and rear side jogging devices is swung to the horizontal position.
- 11. The binding apparatus of claim 9,wherein when the binding device binds the stack of folded sheets stacked on the jogging table, the jogging member of each of the left side, right side and rear side jogging devices is in the second position, the upper guide member of each of the left side, right side and rear side jogging devices is in horizontal position, and the sheet center thrusting device is in the horizontal position.
- 12. A sheet folding and jogging apparatus, comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside, wherein the sheet folding device includes a guiding device configured to guide the sheet conveyed by the receiving device, and a sheet folding/pressing device configured to fold the sheet conveyed by the receiving device and press the folded sheet, the guiding device including a stopping device configured to stop the sheet being conveyed by the receiving device to be conveyed, wherein a position the stopping device stops the sheet to be conveyed is set by the controller according to the information on the size of the sheet so that the sheet is folded at the center portion of the sheet by the sheet folding/pressing device, and wherein the sheet being conveyed by the receiving device is stopped to be conveyed by the stopping device, so that the center portion of the sheet is downwardly slackened, the slackened centered portion of the sheet is pinched into the sheet folding/pressing device, and thereby the sheet is folded in two at the center portion thereof by the sheet folding/pressing device; a detect device configured to detect a leading edge of the sheet guide by guiding device; a pushing device configured to push the slackened center portion of the sheet toward the sheet folding/pressing device; and a pushing device moving device configured to move the pushing device downwardly toward the sheet folding/pressing device so as to push the slackened center portion of the sheet toward the folding/pressing device and upwardly so as to separate from the sheet folding/pressing device, wherein the pushing device moving device moves the pushing device downwardly to push the slackened center portion of the sheet toward the sheet folding/pressing device at a predetermined timing after detection of the leading edge of the sheet with the detect device, so that the slackened center portion of the sheet is pushed by the pushing device so as to be pinched into and thereby the sheet is folded in two at the center portion of the sheet by the sheet folding/pressing device.
- 13. The sheet folding and jogging apparatus of claim 12, the pushing device including a saw-toothed knife to push the center portion of the sheet, so that the sheet is perforated at the pushed center portion of the sheet when the saw-toothed knife pushes the center portion of the sheet.
- 14. A sheet folding and jogging apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a sheet folding/pressing device having a pair of sheet folding rollers and a pair of supplementary pressing rollers, wherein the pair of supplementary pressing rollers is arranged downstream of the pair of sheet folding rollers in the direction the folded sheet is conveyed and is angled relative to the pair of sheet folding rollers, and wherein a distance between a nip portion of the pair of supplementary rollers and a nip portion of the pair of the sheet folding rollers at a position corresponding to a widthwise edge of the sheet, at a side of a widthwise direction where the pair of the supplementary rollers and the pair of sheet folding rollers are farther separated from each other, is shorter than a length of the folded sheet in the direction the folded sheet is conveyed.
- 15. A jogging apparatus, comprising:a jogging table on which a sheet may be stacked one after another; a leading edge stopping device configured to stop a sheet conveyed from outside at a leading edge thereof; a left side jogging device configured to jog the sheet with respect to a left side of the sheet in a direction the sheet is conveyed; a right side jogging device configured to jog the sheet with respect to a right side of the sheet; and a rear side jogging device configured to jog the sheet with respect to a rear side of the sheet, wherein each of the left side, right side, and rear side jogging devices includes an upper guide member to guide the sheet conveyed from outside onto the jogging table one after another so as to be stacked into a stack of sheets on the jogging table and a jogging member to jog the stack of sheets on the jogging table, wherein the upper guide member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guide member is substantially horizontal so as to hold down a previously conveyed sheet on the jogging table and so that the sheet being conveyed from outside slides over an upper surface of the upper guide member to be stopped by the leading edge stopping device and a slanted position where the upper guide member is upwardly slanted, wherein each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guide member thereof in the horizontal position separates from the sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging device and to a second position where the jogging member thereof is in a position corresponding to a size of the sheet being conveyed from outside, and wherein, when the sheet is conveyed, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal.
- 16. The jogging apparatus of claim 15,wherein, after the sheet has been conveyed so as to slide over the upper surfaces of the upper guide members of the left side, right side, and rear side jogging devices, each of the left side, right side and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, and each of the left side, right side and rear side jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side and rear side jogging devices is returned to the horizontal position.
- 17. The jogging apparatus of claim 15, further including:a detect device configured to detect that the sheet has been received; a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging device and a slanted position where the sheet center thrusting device is upwardly slanted; and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
- 18. The jogging apparatus of claim 17,wherein the sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the sheet carried on the upper surfaces of the left side, right side and rear side jogging devices, after the detect device detects that the sheet has been conveyed, and to swing back to the slanted position, after each of the left side, right side and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side, and rear side jogging devices is swung to the slanted position, stops at the second position, and the upper guide member of each of the left side, right side, and rear side jogging devices is swung to the horizontal position.
- 19. The jogging apparatus of claim 15, the leading edge stopping device including a leading edge binding position adjusting device configured to change a position the leading edge stopping device stops the sheet to be conveyed so that a position in the sheet relative to the leading edge thereof where a binding device binds the sheet is changed.
- 20. A sheet folding and jogging apparatus comprising:a receiving device configured to receive a sheet from outside and convey the sheet; a sheet folding device configured to fold the sheet conveyed by the receiving device in two at a center portion thereof in a direction the sheet is conveyed so as to be a folded sheet and convey the folded sheet with the folded portion thereof being a leading edge of the folded sheet; a jogging device including a jogging table, configured to receive and jog the folded sheet, conveyed by the sheet folding device, one after another, so as to be stacked into a stack of folded sheets on the jogging table; a controller to control an operation of the apparatus, the controller receiving information on a size of the sheet conveyed from outside; and a leading edge stopping device configured to stop the folded sheet to be conveyed at a leading edge thereof, and a left side jogging device configured to jog the foled sheet with respect to a left side of the foled sheet in a direction the folded sheet is conveyed, a right side jogging device configured to jog the folded sheet with the respect to a right side of the folded sheet, and rear side jogging device configured to jog the folded sheet with respect to a rear side of the folded sheet, each including an upper guide member to guide the folded sheet being conveyed by the sheet folding device toward the jogging table and a jogging member to jog the folded sheets on the jogging table, wherein the upper guiding member of each of the left side, right side and rear side jogging devices is configured to swing between a horizontal position where the upper guiding member is substantially horizontal so as to hold down a previously conveyed folded sheet on the jogging table and so that the folded sheet being conveyed by the sheet folding device slides over an upper surface of the upper guiding means to be stopped by the leading edge stopping device and a slanted position where the upper guiding member is upwardly slanted, wherein each of the left side, right side and rear side jogging devices is configured to move to a first position where the upper guiding member thereof in the horizontal position separates from the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and to a second position where the jogging member is in a position corresponding to a size of the folded sheet being conveyed by the folding device, which is determined by the controller according to the information on the size of the sheet, and wherein, when the sheet is conveyed to the jogging device by the sheet folding device, each of the left side, right side and rear side jogging devices is in the second position and the upper guide member of each of the left side, right side and rear side jogging devices is in the horizontal position.
- 21. The sheet folding and jogging apparatus of claim 20,wherein, after the folded sheet has been conveyed by the folding device to the jogging device so as to slide over the upper surfaces of the upper guide members of the left, right, and rear side jogging devices, each of the left, right, and rear side jogging devices moves, with the upper guide member thereof kept in the horizontal position, to the first position, where the upper guide member of each of the left, right, and rear sides jogging devices is swung to the slanted position, and each of the left side, right side, and rear side jogging devices is then moved to the second position, where the upper guide member of each of the left side, right side, and rear side jogging devices is returned to the horizontal position.
- 22. The sheet folding and jogging apparatus of claim 20,wherein the folding device includes a detect device configured to detect that the folded sheet is discharged toward the jogging device, and wherein the jogging device includes a sheet center thrusting device configured to swing between a horizontal position to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices and a slanted position where the sheet center thrusting device is upwardly slanted, and a sheet center thrusting device driving device configured to drive the sheet center thrusting device so as to swing between the horizontal position and the slanted position.
- 23. The sheet folding and jogging apparatus of claim 22,wherein the sheet center thrusting device driving device drives the sheet center thrusting device downwardly to move to the horizontal position so as to downwardly thrust the folded sheet carried on the upper surfaces of the upper guide members of the left side, right side and rear side jogging devices, after the detect device detects that the folded sheet has been discharged toward the jogging device, and to swing back to the slanted position, after each of the left side, right side, and rear side jogging devices in the second position moves toward outside to the first position, moves again toward inside to the second position after the upper guide member of each of the left side, right side and rear side jogging devices is swung to the slanted position, and stops at the second position, and the upper guide member of each of the left side, right side and rear side jogging devices is swung to the horizontal position.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-213730 |
Jul 2000 |
JP |
|
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JP |
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