Patent Application
20110058875
1. Technical Field
The present invention relates to a sheet folding apparatus for folding a sheet with an image formed thereon in half, one-third or the like, for example, and more particularly, to improvements in the folding mechanism.
2. Description of the Related Art
Generally, this type of sheet folding apparatus has been known as an apparatus for folding a sheet with an image formed thereon by a printing press, printer apparatus or the like to perform finish processing, or to perform finish preprocessing. For example, Japanese Patent Application Publication No. 2009-18494 proposes a system in which a sheet folding apparatus is arranged between an image formation apparatus and a bookbinding apparatus, and sheets with images formed are folded by the sheet folding apparatus and undergo a bookbinding finish. Further, Japanese Patent Application Publication No. 2005-266245 discloses a system in which a sheet folding apparatus is arranged between an image formation apparatus and a post-processing apparatus, folds a sheet with an image formed, and feeds the sheet to the post-processing apparatus.
Meanwhile, as a sheet folding mechanism, such a folding mechanism has been used widely that two pairs of rollers fold a sheet in two or three pairs of rollers fold a sheet in three. For example, Japanese Patent Application Publication No. 2006-76777 discloses a folding apparatus for folding a sheet using three pairs of rollers.
The sheet folding apparatus, which folds a sheet fed from the image formation apparatus, etc. in two or three to transfer to the subsequent apparatus as described above, has been known widely as an image formation system, etc. In this case, conventionally, as proposed in Japanese Unexamined Patent Publication No. 2009-18494 and Japanese Unexamined Patent Publication No. 2005-266245, a path for feeding a sheet that does not undergo folding processing from a carry-in entrance to a carrying-out exit is disposed in the horizontal direction, for example, and a sheet folding path for folding a sheet is disposed on the upper or lower side of the path in the apparatus.
Then, the sheet folding path adopts an apparatus configuration in which, for example, a substantially linear path is disposed in the vertical direction, a sheet carried in the path is folded for first folding, the folded sheet is fed to a substantially linear path disposed on the downstream side to undergo second folding, and the folding-finish sheet is finally fed to a post-processing section on the downstream side.
Thus, conventionally, the sheet folding path provided with the folding processing means is disposed in the apparatus upper portion or lower portion of the transport path for guiding a sheet that does not undergo folding processing to the downstream side, and has a substantially linear path configuration. Therefore, the sheet folding path is configured in a path length corresponding to the length size of the maximum sheet, a second folding path is further formed on the downstream side, and a sheet discharge path is disposed sequentially. Accordingly, the sheet folding path is very long and results in increases in size of the apparatus.
Therefore, the inventor of the invention arrived at the idea of providing the transport path for a sheet that does not undergo folding processing and a sheet folding path to partially cross each other, and is thereby enabling the apparatus to be small and compact.
It is a principal object of the invention to provide a sheet folding apparatus for enabling a sheet folding path for performing folding processing on a sequentially fed sheet to carry to the downstream side to be made small and compact.
To attain the above-mentioned object, the invention is characterized by having a first transport path for guiding a sheet from a carry-in entrance to a carrying-out exit without performing folding processing, and a second transport path for performing folding processing on a sheet to guide to the carrying-out exit, where the second transport path is disposed so that a path end portion for positioning a sheet from the carry-in entrance in a folding position of folding processing means and the first transport path cross each other. Further, the invention is characterized in that the second transport path is formed of a substantially loop-shaped path for guiding the sheet from the carry-in entrance to the folding position of the folding processing means, and that the front end portion in the transport direction of the loop-shaped path crosses the first transport path. Thus, by making the second transport path for folding the sheet and the first transport path cross each other, it is possible to achieve miniaturization and compact size of the apparatus.
The configuration will be described specifically. An apparatus for performing folding processing on a sheet from a carry-in entrance (2) to guide to a carrying-out exit is provided with a first transport path (4) for guiding a sheet from the carry-in entrance to the carrying-out exit without performing folding processing, a second transport path (5) for performing folding processing on a sheet from the carry-in entrance to guide to the carrying-out exit, a folding processing means (8) disposed in the second transport path to fold the sheet from the carry-in entrance, and a control means for controlling driving of sheet transport means disposed in the first transport path and the second transport path. Then, the second transport path is configured so that a path end portion (5b) for positioning the sheet from the carry-in entrance in a folding position of the folding processing means and the first transport path cross each other.
The invention has the following outstanding effects. Since the paths are configured so that the path end portion of the second transport path for performing folding processing on a sheet from the carry-in entrance to guide to the carrying-out exist crosses the first transport path for guiding a sheet to the carrying-out exit without performing folding processing, it is possible to make the apparatus small and compact. In other words, with respect to the first transport path extending from the carry-in entrance to the carrying-out exit, the second transport path is configured so that the path rear end portion is disposed above or below the first transport path, and that the path front end portion crosses the first transport path and is disposed on the opposite side, and it is possible to achieve a compact layout of the second transport path.
Further, in the invention, the first transport path is comprised of a substantially linear path, the second transport path is comprised of a semicircular loop-shaped path, the first and second transport paths can thereby be arranged in the same direction in parallel with each other as compared with the conventional apparatus configuration where the first transport path and second transport path are arranged in the orthogonal direction, and it is possible to downsize the apparatus occupation space.
Accordingly, the first and second transport paths are arranged one above the other in the same direction in parallel with each other, and therefore, the driving mechanism of the transport means disposed on the paths can also be made small and simplified.
A sheet folding apparatus according to the invention is coupled to an image formation apparatus, post-processing apparatus and the like, and is configured as a system for performing image formation and finish processing on sheets with images formed thereon, configured alone as a sheet folding apparatus, incorporated into the image formation apparatus as a unit, or incorporated into the post-processing apparatus as a unit. In any of the configurations, the sheet folding apparatus folds a sheet from a carry-in entrance in two, three or the like during the process for conveying the sheet to the carrying-out exit, and transfers the sheet to a storage tray or subsequent apparatus from the carrying-out exit.
As shown in
The first transport path 4 is comprised of a linear path connecting between the carry-in entrance 2 and carrying-out exit 3, and the path shown in the figure is comprised of a path traversing the apparatus housing 1 in the substantially horizontal direction. In the path, a sheet sensor S1 and transport roller 6 are disposed near the carry-in entrance 2. Then, the transport roller 6 is coupled to a driving motor (transport motor) not shown, and carries a sheet from the carry-in entrance 2 to the carrying-out exit 3 in cooperation with a sheet discharge roller 23 of the image formation apparatus A on the upstream side and a carry-in roller 44 of the post-processing apparatus C on the downstream side.
Moreover, the first transport path 4 is coupled to a second transport path 5, described later, branching off from the path 4, and a path switching means 7 is provided in the branch portion. The path switching means 7 is coupled to an electromagnetic solenoid, not shown, and switches the transport direction of the sheet between the first transport path direction and the second transport path direction.
The second transport path 5 is coupled so that a path rear end portion (on the upstream side in the sheet discharge direction) 5a branches off from the carry-in entrance 2 of the first transport path 4, and a path front end portion 5b is disposed in the carrying-out exit 3 direction. In other words, the second transport path 5 is configured as a path configuration branching off from the first transport path 4 to run in the same direction as that of the path 4. Concurrently therewith, the path rear end portion 5a of the second transport path 5 is disposed above or below the first transport path 4. In the apparatus shown in the figure, the path rear end portion 5a is disposed below the first transport path 4.
Then, the second transport path 5 is comprised of a loop-shaped path curved substantially in the shape of a semicircle (the shape of a U), and the path front end portion 5b crosses the first transport path 4, and is disposed above the path 4. In other words, as shown in
The path lengths of thus configured first transport path 4 and second transport path 5 are determined as described below. A path length L1 of the first transport path 4 is set from allowable occupation space of the apparatus housing 1, and is determined by space design for laying each functional component out inside the housing. Further, a path length L2 of the second transport path 5 is determined so that the length from a folding position 8x of folding processing means 8 described later to the path front end portion 5b is set at a half or more the maximum size sheet (maximum size of a sheet undergoing folding processing). In other words, the path length L2 is set at a path length enabling the sheet center to be set in the folding position 8x when the sheet is folded in half.
The second transport path 5 is connected to a third transport path 9 for guiding a folded sheet from the folding processing means 8, described later, to the carrying-out exit 3. As shown in
By this means, it is possible to arrange the second transport path 5 and the third transport path 9 inside saved space in compact size. In the third transport path 9 are disposed a stacker 19 for storing folded sheets, described later, and sheet discharge rollers 16, 17.
The second transport path 5 is provided with the folding processing means 8 for folding a sheet carried into the inside of the path. The folding processing means 8 is disposed in the folding position 8x inside the second transport path. The means as shown in the figure is comprised of a folding roller pair 8a, 8b for performing first folding on the sheet, and a roller pair 8a, 8c for folding the folded sheet to perform second folding.
Then, the first folding roller 8a and the second folding roller 8a are disposed in positions facing the second transport path 5 to come into press-contact with each other, and a sheet guided to the second transport path 5 is folded between the rollers (first-folding processing). Further, in an exit end of the folding roller pair 8a, 8b is disposed a folded sheet guide path 10 for guiding the folded sheet. Then, in the folded sheet guide path 10 is disposed the third folding roller 8c coming into press-contact with the first folding roller 8a. In a press-contact point between the third folding roller 8c and the first folding roller 8a, the first-folded sheet undergoes second folding.
The first, second and third rollers 8a, 8b, 8c in press-contact with one another are coupled to a folding roll motor not shown. Driving of the folding rollers is configured so that the first folding roller 8a is a driving roller while the second and third folding rollers 8b, 8c are driven rollers, or that each of the first, second and third rollers 8a, 8b, 8c is coupled to the motor to drive. In addition, as the folding mechanism, a roller pair for first folding and another roller pair for second folding maybe comprised of two separate roller pairs individually.
The folding roller pair 8a, 8b and the folding roller pair 8a, 8c are provided with a folding blade mechanism 11 for inserting a fold of the sheet in their press-contact point. This is because of accurately finding a fold position when a sheet is nipped by each folding roller pair and folded, and a knife blade is disposed to be opposed to the roller pair on the opposite side of the roller pair with the sheet sandwiched therebetween, and inserts a fold position of the sheet in the press-contact point.
As the folding blade mechanism 11, as shown in
Then, a travel stroke is set so that in the operating position a front end portion of the pressing blade 11a pushes the fold position of the sheet guided inside the path in a nip point of the folding roller pair, and that in the standby position the front end retreats outside the path. To abase end portion of the pressing blade 11a is integrally attached a rack 11b, and the rack 11b meshes with a pinion 11c coupled to a shift motor SM. Accordingly, by rotating the shift motor SM forward and backward, the pressing blade 11a reciprocates between the standby position outside the path and the operating position inside the path.
In addition, the folded sheet guide path 10 is provided with a switchback roller 14 and path switching means 13. The switchback roller 14 is coupled to a driving motor, not shown, and carries the folded sheet in and out of the path. Meanwhile, the path switching means 13 switches the path direction to guide the sheet subjected to first folding by the first and second folding rollers 8a, 8b to the third transport path 9 (two-folding), or to the folded sheet guide path 10 (three-folding).
In other words, the path switching means 13 is provided with a solenoid, not shown, and is configured to guide the first-folded sheet to the third transport path 9 without any other processing when the means 13 is located inside the path (solid line in
A sheet folding method of the folding processing means 8 will be described next according to
Then, in the case of two-folding, the sheet fed to the second transport path 5 is folded in a ½ position of the sheet size or in a ½ position with a binding margin left in the sheet end portion by the first and second folding rollers 8a, 8b (first folding). Then, the path switching means 13 feeds the folded sheet to the third transport path 9 without feeding the sheet to the folded sheet guide path 10.
Meanwhile, in the case of three-folding, the sheet fed to the second transport path 5 is folded in a ⅓ position of the sheet size or in a ⅓ position with a binding margin left in the sheet end portion by the first and second folding rollers 8a, 8b (first folding). The folded sheet is fed to the folded sheet guide path 10, and the first and third folding rollers 8a, 8c fold the remaining sheet in a ⅓ position (second folding) to feed to the third transport path 9.
Further, in the case of three-folding, when inward three-folding is performed as shown in
Meanwhile, in ¼ Z-folding as shown in
The control means for above-mentioned sheet folding is configured as described below. The sheet folding apparatus B as described previously is mounted with a control CPU, or a control section of the image formation apparatus A is provided with a folding processing control section. Then, the control section is configured to enable the following operation. First, the second transport path 5 and the folded sheet guide path 10 are provided with stopper means (not shown) for regulating a position of the sheet front end, or sensor means (not shown) for detecting a position of the sheet front end. In the case of the stopper means, a stopper member is disposed in the path to be able to travel to positions in the sheet transport direction, and regulates the position of the sheet front end so that the fold position of the sheet coincides with the folding position 8x. Various structures of the stopper means are known, and descriptions thereof are omitted.
Meanwhile, in the case of the sensor means, a sensor for detecting the sheet front end is provided in the path, and with reference to a detection signal from the sensor, the transport roller is halted at the predicted time the fold position of the sheet coincides with the folding position 8x.
Then, the control means detects timing at which the sheet front end arrives at the carry-in entrance 2 by the sheet sensor S1, and controls the path switching means 7. For control of the path switching means 7, for example, it is configured that an operator sets a folding finish mode of the sheet from a control panel of the image formation apparatus A, or it is configured that the sheet folding apparatus B is provided with a control panel and that an operator sets a folding finish mode of the sheet.
Then, the control means controls the path switching means 7 based on the folding specification instructed from the control panel. In a mode without sheet folding processing (referred to as a “sheet discharge mode”), the means 7 guides the sheet to the first transport path 4, while in a mode with sheet folding (referred to as a “folding processing mode”), guiding the sheet to the second transport path 5. Then, in the sheet discharge mode, the transport roller 6 is rotated in the sheet discharge direction to carry the sheet from the carry-in entrance 2 toward the carrying-out exit 3. In the carrying-out exit 3, the sheet is fed to the post-processing apparatus C in cooperation with the carry-in roller 44 in the sheet receiving opening 43 on the downstream side.
Meanwhile, in the folding processing mode, the path switching means 7 is controlled to guide the sheet to the second transport path 5, and concurrently, according to the folding specification input and set from the control panel, two-folding or three-folding processing is executed as described previously. In two-folding, rotation of the transport roller 6 is controlled so that the fold position of the sheet guided to the second transport path 5 coincides with the folding position 8x. Then, in the stage in which the sheet moves to a predetermined position, the shift motor SM is actuated.
Concurrently with (or slightly before) actuation of the shift motor SM, the first, second and third folding rollers 8a, 8b, 8c are driven to rotate by the folding roll motor not shown. The rotation direction is the arrow direction in
Then, the control means guides the folded sheet to a nip point between the first folding roller 8a and the third folding roller 8c by the path switching means 13 when the folding specification input and set from the control panel is two-folding, and further guides the sheet to the third transport path 9 via this roller pair. Meanwhile, when the folding specification is three-folding, the control means retreats the path switching means 13 outside the path to guide the folded sheet to the folded sheet guide path 10.
In this path, the control means actuates the shift motor SM at timing at which the fold position of the folded sheet coincides with the folding position 8x of the first and third folding rollers 8a, 8c. Concurrently with actuation of the shift motor SM, the control means rotates the switchback roller 14 backward. The operating velocity acting on the sheet of the switchback roller 14 is set at the same as the circumferential velocity of the first and third folding rollers 8a, 8c. Accordingly, the folded sheet guided to the folded sheet guide path 10 is reversed in the transport direction, guided to the nip point between the first and third folding rollers 8a, 8c, and is secondary folded by this roller pair.
In addition, in the three-folding specification, Z-folding or inward three-folding is performed by the following folding processing. In Z-folding, the sheet guided to the second transport path 5 is controlled so that a ⅓ position from the sheet front end coincides with the folding position 8x, and is folded in the ⅓ position on the sheet front end side. Then, the sheet is carried to the folded sheet guide path 10, fed so that a ⅔ position from the sheet front end coincides with the folding position 8x, and then, folded in the ⅓ position on the sheet rear end side by the first and third folding rollers 8a, 8c. By this means, ⅓ Z-folding is completed.
In inward three-folding, the sheet guided to the second transport path 5 is controlled so that a ⅔ position from the sheet front end coincides with the folding position 8x, and is folded in the ⅓ position on the sheet rear end side. Then, the sheet is carried to the folded sheet guide path 10, fed so that a ⅔ position from the sheet front end coincides with the folding position 8x, and then, folded in the ⅓ position on the sheet front end side by the first and third folding rollers 8a, 8c. By this means, inward three-folding is completed.
Thus folded sheet subjected to two-folding or three-folding as described above is fed to the third transport path 9 from the first and third folding rollers 8a, 8c. In the third transport path 9, the sheet discharge rollers 16, 17 are disposed and coupled to a sheet discharge motor not shown. Then, the apparatus shown in the figure is provided with the stacker 19 for storing folded sheets from the sheet discharge roller 16 on the upstream side. The stacker 19 stores folded sheets that do not need to be carried to the post-processing apparatus Con the downstream side from the carrying-out exit 3. Therefore, in the third transport path 9 is disposed a path switching means 18.
Then, among folded sheets fed to the third transport path 9, a sheet to be carried to the post-processing apparatus C for post-processing is carried toward the carrying-out exit 3 by the sheet discharge roller 17. In addition, in this case, a determination on whether or not to perform post-processing is configured so that a post-processing condition is set concurrently with the image formation conditions in the control panel as described previously, for example. Then, corresponding to the set finish condition, it is configured that the sheet is carried out to the stacker 19 or transferred to the post-processing apparatus C.
The image formation apparatus A is provided with the following configuration as shown in
The sheet with the image thus formed is sequentially carried out of the main-body sheet discharge outlet 22. “29” shown in the figure denotes a circulating path, and is a path for two-side printing for reversing the side of the sheet printed on the front side from the fuser 28 via a main-body switchback path 30, then feeding the sheet to the image formation section 21 again, and printing on the backside of the sheet. Thus two-side printed sheet is carried out of the main-body sheet discharge outlet 22 after the side of the sheet is reversed by the main-body switchback path 30.
“31” shown in the figure denotes an image reading apparatus, scans an original document sheet set on a platen 32 with a scan unit 33, and electrically reads with a photoelectric conversion element not shown. For example, the image data is subjected to digital processing in an image processing section, and then, transferred to a data storing section 34, and an image signal is sent to the laser emitting device 25. Further, “35” shown in the figure denotes a document feeding apparatus, and is a feeder apparatus for feeding original document sheets stored in a stacker 36 to the platen 32.
The image formation apparatus A with the above-mentioned configuration is provided with a control section (controller) not shown, and image formation conditions such as, for example, sheet size designation and color/monochrome printing designation and printout conditions such as number-of-copy designation, one-side/two-side printing designation, and scaling printing designation are set from a control panel 38.
Meanwhile, the image formation apparatus A is configured so that image data read by the scan unit 33 or image data transferred from an external network is stored in the data storing section 34, the data storing section 34 transfers the image data to buffer memory 40, and that the buffer memory 40 transfers a data signal to the printing head 25 sequentially.
Concurrently with the image formation conditions, a post-processing condition is also input and designated from the control panel 38. As the post-processing condition, for example, selected is a “printout mode”, “staple binding mode”, “sheet-bunch folding mode” or the like. The post-processing condition is set for the folding specification in the sheet folding apparatus B as described previously.
As shown in
The post-processing path 45 is configured to guide the sheet from the sheet receiving opening 43 to the sheet discharge stacker 42, and a processing tray 49 is provided in the path. “46” shown in the figure denotes a sheet discharge outlet, and is to collect sheets from the post-processing path 45 in the processing tray 49 disposed on the downstream side. “48” shown in the figure denotes a punch unit, and is disposed in the post-processing path 45. A sheet discharge roller 47 is disposed in the sheet discharge outlet 46 to collect a sheet from the sheet receiving opening 43 in the processing tray 49.
On the processing tray 49, sheets from the post-processing path 45 are switch-back transported (in the direction opposite to the transport direction), and collated and collected using a rear end regulating member (not shown) provided on the tray. Therefore, above the tray is provided a forward/backward rotation roller 50 for switching back the sheet from the sheet discharge outlet 46. Further, the processing tray 49 continues to the sheet discharge stacker 42, and the sheet from the sheet discharge outlet 46 is supported (bridge-supported) on the front end side by the sheet discharge stacker 42 and on the rear end side by the processing tray 49.
On the processing tray 49 is disposed a stapler unit 51 for binding a sheet bunch positioned by the rear end regulating member. “52” shown in the figure denotes an aligning means, and aligns the width of the sheet carried onto the processing tray in the direction orthogonal to the transport direction. “53” shown in the figure denotes a paddle rotating body, and is coupled to a rotary shaft of the sheet discharge roller 47 to be driven to carry the sheet from the sheet discharge roller 47 toward the rear end regulating member.
“54” shown in the figure denotes a sheet bunch carrying-out means, and carries a sheet bunch bound by the stapler unit 51 to the sheet discharge stacker 42 on the downstream side. Therefore, the sheet bunch carrying-out means 54 shown in the figure is comprised of a lever member 54x axially supported at the base end portion to be swingable, and a sheet end engagement member 55.
Then, the sheet end engagement member 55 is installed in the processing tray to reciprocate in the sheet discharge direction along the processing tray 49, and is coupled to the lever member 54x. “M3” shown in the figure denotes a driving motor for causing the lever member 54x to perform swinging motion. In addition, the sheet discharge stacker 42 is provided with an elevator mechanism, not shown, which moves up and down corresponding to a load amount of sheets.
In the above-mentioned configuration, the action of the sheet folding apparatus (unit) will be described.
As described previously, with respect to a sheet fed to the carry-in entrance 2 corresponding to a sheet finish condition set in the control panel, the control means installed in the image formation apparatus or sheet folding apparatus guides the sheet fed from the carry-in entrance 2 to the carrying-out exit 3 as shown by the dashed line in
In addition, when the staple binding processing is set in the sheet discharge mode, sheets are collected on the processing tray 49 from the post-processing path 45 (see FIG. 1). Then, in the stage in which the image formation apparatus A issues a job finish signal, the sheets on the tray are stapled and bound, and then, the bound sheet bunch is carried out onto the sheet discharge stacker 42.
Meanwhile, when the sheet finish condition is set at the sheet folding processing, the control means sets the path switching means 7 for the state in
Next, the control means rotates the first and second folding rollers 8a, 8b in the arrow direction in
Then, in the state as shown in
Then, as shown in
Thus folded sheet is carried out to the stacker 19 or carrying-out exit 3, as shown in
In addition, in the invention, with respect to the second transport path 5, the case is described that its base end portion 5a is disposed below the first transport path 4, and that the path front end portion 5b is disposed above the path 4. As an Embodiment different from the aforementioned case, it is possible to place the base end portion 5a of the second transport path 5 above the first transport path 4, while placing the path front end portion 5b below the first transport path 4. Concurrently therewith, the case is shown that the second transport path 5 branches off from the first transport path 4, and it is also possible to configure the paths so that a path entrance of each of the first and second transport paths faces the sheet carry-in entrance 2.
In addition, this application claims priority from Japanese Patent Application No. 2009-208138 incorporated herein by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-208138 | Sep 2009 | JP | national |
