The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2009-207066 filed in Japan on Sep. 8, 2009 and Japanese Patent Application No. 2010-133106 filed in Japan on Jun. 10, 2010.
1. Field of the Invention
The present invention relates to a sheet folding device that receives a sheet member (hereinafter, referred to simply as “sheet”) such as a transfer sheet or a recording paper and performs a predetermined sheet folding operation such as single folding or Z folding and an image forming apparatus with the sheet folding device.
2. Description of the Related Art
Japanese Patent No. 3812385 discloses a technique of adjusting a gradient of a folding position by separately moving transport path guide plates divided into two, front and rear ones and separately changing distances from a folding roller 53 to a stopper 49. Japanese Patent Application Laid-open No. 2003-81529 discloses a technique of tilting a folding roller according to a sheet.
In the case of the invention disclosed in Japanese Patent No. 3812385, since the transport distances at to a stop member become different between front and rear sides due to gradient adjustment of the folding position, the length of the folding position in a sheet transport direction is greatly influenced. Thus, at the same time when adjusting the gradient of the folding position, it is necessary to adjust the length of the folding position in the sheet transport direction. Further, since the whole guide plate is moved, the transport path shape is distorted in the front and rear sides, wrinkles may occur. Further, the number of components increases, and a complicated mechanism is required.
In the case of the invention disclosed in Japanese Patent Application Laid-open No. 2003-81529, since the folding roller is tilted according to the sheet, the number of components increases, and a mechanism is very complicated.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention there is provided a sheet folding device, including: a transport unit that transports a sheet; an abutting unit that abuts an end of the sheet being transported to form a bent portion at the sheet; a folding unit that nips the bent portion of the sheet by a pair of folding rollers to form a fold line in the sheet; a guide member that partially covers the folding roller and guides the sheet; and a position adjustment unit that adjusts a position of the guide member. An exposure amount of the folding roller with respect to the sheet can be varied by adjusting the position of the guide member through the position adjustment unit.
According to another aspect of the present invention there is provided an image forming apparatus including a sheet folding device. The sheet folding device includes: a transport unit that transports a sheet; an abutting unit that abuts an end of the sheet being transported to form a bent portion at the sheet; a folding unit that nips the bent portion of the sheet by a pair of folding rollers to form a fold line in the sheet; a guide member that partially covers the folding roller and guides the sheet; and a position adjustment unit that adjusts a position of the guide member. An exposure amount of the folding roller with respect to the sheet can be varied by adjusting the position of the guide member through the position adjustment unit. The position adjustment unit has a pivot point axis that rotatably supports the guide member. The guide member is supported by the pivot point axis so that a rotation angle about the pivot point axis is adjustable. The pivot point axis is positioned at an end of the guide member in a direction orthogonal to a sheet transport direction. The image forming apparatus further includes: an image forming unit that forms an image on a sheet; a driving unit that rotatably drives the guide member; and an operation unit that operates the driving unit. A rotation angle of the guide member is adjusted by the operation unit.
According to still another aspect of the present invention there is provided an image forming apparatus, including: an image forming unit that forms an image on a sheet, and a sheet folding device. The sheet folding device includes: a transport unit that transports the sheet; an abutting unit that abuts an end of the sheet being transported to form a bent portion at the sheet; a folding unit that nips the bent portion of the sheet by a pair of folding rollers to form a fold line in the sheet; a guide member that partially covers the folding roller and guides the sheet; and a position adjustment unit that adjusts a position of the guide member. An exposure amount of the folding roller with respect to the sheet can be varied by adjusting the position of the guide member through the position adjustment unit.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
In an embodiment which will be described below, a transport unit corresponds to a first folding roller 111 and a driven roller 111a and first to fifth folding rollers 111 to 115, an abutting unit corresponds to first to third stoppers 141 to 143, a folding unit corresponds to first to fifth folding rollers 111 to 115, a guide member corresponds to first to third movable guide plates 301, 302, and 303, a position adjustment unit corresponds to rotation pivot points 501 and 601, a driving source 701, and gears 702 and 703, an operation unit corresponds to an operation panel 2100, a sheet (a sheet member) corresponds to a symbol P, a sheet folding device corresponds to a reference numeral 1000, and a copy machine (an image forming apparatus) corresponds to a reference numeral 2000, respectively.
The invention makes it possible to adjust the gradient of the folding position while maintaining a distance from a transport unit to a stop member and thus not influencing the folding length and changing the transport path shape. Hereinafter, an embodiment of a sheet folding device according to the present invention will be described. Further, the present invention is not limited to the embodiment.
An outline of an operation of the system illustrated in
Z folding will be described.
First, the sheet is guided to the first transport path 101 by the first switching claw 121. A guide member (not shown) is moved to a nip section between the first folding roller 111 and the second folding roller 112. The sheet is guided by the guide member not to enter the second transport path 102 but to pass through the nip section between the first folding roller 111 and the second folding roller 112, and is directed directly to the third transport path 103. A leading end of the sheet abuts the second stopper 142 which is movable to a folding position located in the third transport path 103. A portion of the sheet bent due to abutting enters a nip between the second folding roller 112 and the third folding roller 113, so that first folding is performed. The sheet which was first folded is transported to the fourth transport path 104 by the second switching claw 122.
The leading end of the sheet transported to the fourth transport path 104 abuts the third stopper 143 which is movable to the folding position located in the fourth transport path 104. Similarly as described above, a portion of the sheet is bent, and the bent portion of the sheet enters a nip between the fourth folding roller 114 and the fifth folding roller 115, so that second folding is performed. Accordingly, Z folding is completed. After folding is completed, the sheet passes through the sixth transport path 106, is guided to the seventh transport path 107 by the third switching claw 123, guided to the ninth transport path 109 by the fourth switching claw 124, and then stacked on the sheet receiving section 131. In the case of transporting the sheet to the sheet post-processing device 3000, the sheet is transported by the third switching claw 123.
Next, single folding will be described.
The sheet P passes through the sixth transport path 106, is guided from the seventh transport path 107 to the ninth transport path 109 by the third switching claw 123, and stacked on the sheet receiving section 131. In the case of transporting the sheet to the sheet post-processing device 3000, the sheet is transported by the third switching claw 123.
Next, outside triple folding, inside triple folding, and simple quadruple folding will be described.
These foldings is a technique of performing folding twice with an equal folding width. In these foldings, the sheet is guided to the first transport path 101 by the first switching claw 121. The leading end of the sheet abuts the first stopper 141 which is movable to the folding position located in the second transport path 102. A part of the sheet bent due to this abutting enters the nip between the first folding roller 111 and the second folding roller 112, so that first folding is performed. The sheet which was once folded is transported to the third transport path 103. The leading end of the sheet abuts the second stopper 142 which is movable to the folding position located in the third transport path 103, and a bent portion of the sheet similarly generated enters the nip between the second folding roller 112 and the third folding roller 113, so that second folding is performed. Accordingly, folding is completed.
After folding is completed, the sheet is guided to the fifth transport path 105 by the second switching claw 122. The sheet passes through the sixth transport path 106, guided to the seventh transport path 107 by the third switching claw 123, and then stacked on the sheet receiving section 131 through the ninth transport path 109. In the case of transporting the sheet to the sheet post-processing device 3000, a side different from the seventh transport path 107 is selected by the third switching claw 123, and the sheet is transported to the selected side.
Next, gate folding will be described.
Gate folding is a technique of performing folding three times with an equal folding width. The sheet P is guided to the first transport path 101 by the first switching claw 121. A leading end of the sheet abuts the first stopper 141 which is movable to the folding position located in the second transport path 102, so that the sheet is bent. The bent portion of the sheet enters the nip between the first folding roller 111 and the second folding roller 112, so that first folding is performed. The folded sheet P is transported to the third transport path 103. The leading end of the sheet abuts the second stopper 142 which is movable to the folding position located in the third transport path 103, and a bent portion of the sheet thus generated enters the nip between the second folding roller 112 and the third folding roller 113, so that second folding is performed. When second folding is completed, the sheet is transported to the fourth transport path 104 by the second switching claw 122. The leading end of the sheet abuts the third stopper 143 which is movable to the folding position located in the fourth transport path 104, and a bent portion of the sheet thus generated enters the nip between the fourth folding roller 114 and the fifth folding roller 115, so that third folding is performed. Accordingly, gate folding is completed.
After folding is completed, the sheet passes through the sixth transport path 106, guided to the seventh transport path 107 by the third switching claw 123, and then stacked on the sheet receiving section 131 through the ninth transport path 109. In the case of transporting the sheet to the sheet post-processing device 3000, a side different from the seventh transport path 107 is selected by the third switching claw 123, and the sheet is transported to the selected side.
That is, since it is enough that only the exposure amount of the nip between the first folding roller 111 and the second folding roller 112 can be adjusted, a transport distance from the first folding roller 111 and the driven roller 111a to the first stopper 141 of the stopper unit is maintained constant, and the transport path shape does not change. Further, since the transport distance is also maintained constant, the folding length of the sheet P is not influenced, and the transport path shape does not change, thereby preventing wrinkles.
Similarly, since it is enough that only the exposure amount of the nip between the first folding roller 111 and the second folding roller 112 can be adjusted, the size of the movable guide plate 301 can be made very small, and a mechanism can be simplified. Since the size is small, it is possible to save the space and realize a low-price gradient adjustment mechanism.
For this reason, for example, as illustrated in
In the case of
Since adjustment in this case is performed by a human hand, adjustment needs to be performed using a gauge for adjusting an interval, for example. Thus, even though the degree of freedom in the adjustment is 1, it is undeniable that adjustment is very troublesome.
For example, in the case of single folding, as illustrated in
When a “single folding gradient adjustment mode” is selected by a selection button (not shown) of the operation panel 2100, the input screen illustrated in
In the above-described configuration, since the gradient angle θ of the movable guide plate 301 can be adjusted only by inputting the adjustment value X through the operation panel 2100, operability is greatly improved.
The movable guide plate (hereinafter, referred to as “a first movable guide plate”) 301 can be disposed not only at a position directly ahead of the nip between the first and second folding rollers 111 and 112 as illustrated in
When the first to third movable guide plates 301, 302, and 303 are disposed as described above, since it is possible to adjust the exposure amounts of the second folding roller 112, the third folding roller 113, and the fifth folding roller 115, respectively, facing the second transport path 102 side, the third transport path 103 side, and the fourth transport path 104 side, it is possible to adjust the folding direction at each fold line. As a result, it is possible to adjust the folding directions in multiple times of folding such as in Z folding, triple folding, and gate folding with high degree of accuracy, thereby greatly improving the folding quality.
As described above, according to the present embodiment, the gradient of the folding position can be adjusted while maintaining constant distance from the transport unit to the stop member, not influencing the folding length and not changing the transport path shape. Further, it is not necessary to make the whole guide plate movable and it is enough that only the exposure amount of the folding roller nip can be adjusted, the size of the guide plate can be made very small, and a mechanism can be simplified.
Further, when the rotating pivot point 501 for angle adjustment is disposed at the transport center, since a gradient change occurs at both sides of the rotating pivot point 501 when rotation is performed by a certain angle, it is possible to perform adjustment with a small amount.
Further, when the rotating pivot point 601 for angle adjustment is disposed on one side end, operability of gradient adjustment is improved. Further, when gradient adjustment is performed, if a length to a folded point at the movable side is shorter than that at the pivot point side, it can be seen that an inclined angle θ should be adjusted in a direction that makes the angle θsmaller than 0 (θ<0). If a length to a folded point at the movable side is longer than that at the pivot point side, it can be seen that an inclined angle θ should be adjusted in a direction that makes the angle θ greater than 0 (θ>0). Thus, the difference between the length to the folded point at the pivot point and that at the movable side may be measured and a difference of these lengths may be used as a direct adjustment amount, thereby improving the degree of accuracy in adjustment and operability.
Further, the movable guide plate 301 may be made of metal (particularly, with a thin thickness) such as stainless steel (SUS), resulting in saving space and cost. Further, when Mylar is used, it is possible to adjust the gradient even in a state contacting the folding roller, the exposure amount of which is to be adjusted. Therefore, it is possible to further save the space. In the gradient adjustment effect, SUS (metal) is greater than Mylar (an elastic body).
Furthermore, in the present embodiment, since the driving source 701 is connected, through the gear train 702 and 703, with the rotating pivot point 601 of the movable guide plate 301 that rotates about its end, serving as the rotation pivot point 601, at the rear side of the device, it is possible to adjust the angle of the movable guide plate 301 by rotating the rotating pivot point 601 through the driving source 701 according to the adjustment value input from the operation panel 2100 at the device main body. Accordingly, the operability is greatly improved, and adjustment can be performed with high degree of accuracy according to the resolution of the driving source.
According to the present invention, an exposure amount of a folding roller with respect to a sheet can be varied by position adjustment of a guide member through a position adjustment unit. Thus, the gradient adjustment can be performed without influencing the folding length and generating wrinkles. Since only an exposure amount of a folding roller nip needs to be adjusted without making the whole guide member movable, the size of the guide plate can be made small, and the mechanism can be simplified.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2009-207066 | Sep 2009 | JP | national |
2010-133106 | Jun 2010 | JP | national |
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Number | Date | Country | |
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20110058876 A1 | Mar 2011 | US |