The present invention relates to a sheet guide apparatus which guides a conveyed sheet to a front lay.
Generally, in a sheet guide apparatus used in a feed device or the like for a sheet-fed rotary printing press, the sheet is not always flat. For example, sometimes the front edge of the sheet may deform by, e.g., waving, warping, or curling. If the sheet deforms in this manner, it does not abut against a front lay but may ride over it. In order to prevent this, a sheet guide apparatus of this type is provided with a sheet pressing device, downstream of a feedboard in a sheet convey direction, which straightens a deforming sheet fed onto the feedboard. Hence, the sheet can be abutted against the front lay reliably, positioned by the front lay, and corrected from traveling skew, so that the sheet can be transferred to a sheet transfer device reliably.
As a sheet pressing device of this type, a sheet pressing plate made of an elastic material and a roller which comes into contact with the upper surface of a conveyed sheet are proposed, as described in Japanese Patent Laid-Open No. 2002-225228.
Assume that the sheet pressing device is a sheet pressing plate. The sheet pressing device guides a sheet within a wide range in a convey direction and a direction perpendicular to the convey direction. Hence, if the sheet is thin, deformation occurring in the thin sheet can be corrected. If the sheet is thick, when thick sheets are conveyed to overlap like scales, a preceding sheet may raise the sheet pressing plate, so that the next sheet that follows cannot be appropriately guided to the front lay. As the sheet and sheet pressing plate rub against each other, the sheet surface can be damaged easily. Particularly, when the sheet is a film or the like that can readily be damaged, this sheet pressing plate cannot be employed.
Assume that the guide member is a roller. In this case, even when thick sheets are conveyed to overlap like scales, as the roller presses a preceding sheet through point contact, the next sheet that follows can be reliably guided to the front lay. However, an impact generated upon abutment of the thin sheet against the front lay can form wrinkles in the sheet, and deformation occurring in the sheet cannot be corrected.
It is an object of the present invention to provide a sheet guide apparatus which guides various types of sheets to be able to reliably abut against a front lay.
In order to achieve the above object, according to the present invention, there is provided a sheet guide apparatus comprising a front lay which abuts against a downstream end of a sheet in a convey direction and regulates movement of the sheet in the convey direction, one or more rotary guide bodies each of which is supported to be rotatable and movable in directions to separate from and come close to an upper surface of a sheet and an outer surface of which comes into contact with the upper surface of the sheet to guide the sheet, a rotary guide body adjusting unit which adjusts a position of the rotary guide body in directions to separate from and come close to the upper surface of the sheet, a plate-like guide body extending in the convey direction and a lateral direction of the sheet, including a guide surface which comes into contact with the upper surface of the sheet to guide the sheet, and supported to be movable in the directions to separate from and come close to the upper surface of the sheet, and a plate-like guide body adjusting unit which adjusts a position of the plate-like guide body in the directions to separate from and come close to the upper surface of the sheet, wherein a sheet contact portion on the outer surface of the rotary guide body is set below the guide surface of the plate-like guide body through one more space portions each of which is formed in a downstream end of the plate-like guide body in the sheet convey direction to correspond to the rotary guide body.
A sheet guide apparatus according to one embodiment of the present invention will be described with reference to
As shown in
The guide device 4 comprises five plate-like guide bodies 5A to 5E spreading along the upper surface of the sheet and extending in a direction perpendicular to the sheet convey direction, and a plurality of rotary guide bodies 6 which are supported to be rotatable and movable in directions to separate from and come close to the upper surface of the sheet and the outer surfaces of which are in contact with the upper surface of the sheet. The plate-like guide bodies 5A to 5E are supported to be movable in directions to separate from and come close to the upper surface of the sheet. Each rotary guide body 6 comprises a wheel made of a plastic material. The center of the outer surface of the rotary guide body 6 swells, as shown in
A prismatic stay 7 extends between a pair of sheet feed frames 8A and 8B. Support blocks 9A and 9B fixed to the sheet feed frames 8A and 8B rotatably support columnar two ends 7a and 7b of the stay 7.
A support structure for the plate-like guide body will be described. As shown in
As shown in
As shown in
A stopper 17 fixed to the small-diameter portion 11c of the adjusting bolt 11 and the large-diameter portion 11b loosely sandwich the pair of opposing portions 12b of the moving body 12. When rotating the adjusting bolt 11 clockwise/counterclockwise, the moving body 12 moves together with the adjusting bolt 11 vertically with respect to the stay 7.
As shown in
As shown in
As shown in
Bolts 21 attach the proximal ends 5a of the respective plate-like guide bodies 5A to 5E to the support plate 13 such that the guide portions 5b are in contact with the upper surface of the sheet P. As shown in
According to this embodiment, by manipulating the adjusting bolt 11, the position of the support body 14 is adjusted, and the gap amount is adjusted between the plate-like guide bodies 5A to 5E and the feedboard 2. More specifically, the support body 14 is movable in the vertical direction, and the guide surfaces 5d of the plate-like guide bodies 5A to 5E are movable in the direction perpendicular to the upper surface of the sheet P. Hence, even when moving the plate-like guide bodies 5A to 5E, the parallel degree between the guide surfaces 5d and the upper surface of the sheet P is maintained. As a result, the entire surfaces of the guide surfaces 5d come into contact with a sheet of any thickness evenly, so that the guide surfaces 5d can guide the sheet P reliably. Wrinkles are prevented from being formed in the sheet P by an impact applied when the sheet P abuts against the front lays 3. Also, deformation of the sheet P such as wrinkles or waves existing in the sheet P before the sheet P abuts against the front lays 3 can be corrected reliably.
The adjusting bolt 11, moving body 12, and support body 14 constitute a plate-like guide adjusting device. The fixing block 15 and fixing bolt 16 constitute a plate-like guide fixing device.
Side lay devices 23 are known side lay devices serving as widthwise direction alignment devices, and align the sheet in a direction perpendicular to the sheet convey direction when the downstream end of the sheet in the sheet convey direction abuts against the front lays 3.
A support structure for each rotary guide body 6 will be described with reference to
The pair of axial supports 28b of the vertical portion 28 swingably support a shaft portion 30a projecting at the center of a lever 30 (support member). The rotary guide body 6 is rotatably supported at one end of the lever 30 through a shaft 31. A spring shoe recess 30b is formed between the end and center of the lever 30. A second adjusting bolt 32 (support member adjusting member) threadably engages with the threaded hole 27a of the fixing block 25. The distal end of the adjusting bolt 32 abuts against the other end of the lever 30 to regulate the pivot motion of the lever 30. A knob 32a is integrally fixed to the upper end of the adjusting bolt 32. A lock nut 32b threadably engages with the adjusting bolt 32. When pivoting the lock nut 32b to come into tight contact with the surface of the horizontal portion 27 of the fixing block 25, the loosening of the adjusting bolt 32 is regulated, thus locking the adjusting bolt 32.
A spring pressure adjusting bolt 33 (biasing force adjusting member) threadably engaging with the threaded hole 28a of the fixing block 25 thredably engages with a nut 34. A compression coil spring 35 (biasing member) is elastically mounted between the distal end of the bolt 33 and the recess 30b of the lever 30. The spring force of the compression coil spring 35 biases the lever 30 about the shaft portion 30a as the pivot center in a direction to urge the rotary guide body 6 against the sheet P (a direction to urge the other end of the lever 30 against the distal end of the adjusting bolt 32).
In this arrangement, when loosening the lock nut 32b and pivoting the adjusting bolt 32 such that the distal end moves downward, the lever 30 pivots clockwise in
The rotary guide body 6 is made of a plastic material with a low coefficient of friction, and the center of the outer surface of the rotary guide body 6 forms an arc. Hence, the outer surface of the rotary guide body 6 and the sheet are in point contact with each other to reduce the frictional force generated between the rotary guide body 6 and the sheet. Consequently, when the side lay devices 23 move the sheet in the direction perpendicular to the convey direction, the rotary guide body 6 will not damage the sheet by rubbing. The lever 30, fixing block 25, compression coil spring 35, and adjusting bolt 32 constitute an individual rotary body adjusting device.
A structure which pivots the stay 7 will be described with reference to
A rotary member 42, which is regulated from moving in the axial direction and rotatably supported by the support body 41, has a spring shoe 42a at one end. A shaft 43 is axially mounted on the spring shoe 42a, and a threaded portion 43a is formed on the distal end of the shaft 43. A rotation-preventive large-diameter portion 42b with serrations on its outer surface is integrally formed on the other end of the rotary member 42. A manipulating portion 42c with a hexagonal socket integrally projects on the large-diameter portion 42b. The distal end of a leaf spring 44 attached to the support body 41 engages with the outer surface of the large-diameter portion 42b. The leaf spring 44 and the serrations constitute a rotation-preventive mechanism which prevents pivot motion caused by vibration or the like when the rotary member 42 is in operation.
As shown in
In this arrangement, when rotating the manipulating portion 42c of the rotary member 42 with a spanner or the like to rotate the shaft 43 in one direction, the swing element 45 pivots counterclockwise in
When rotating the manipulating portion 42c of the rotary member 42 with the spanner or the like to rotate the shaft 43 in the other direction, the swing element 45 pivots clockwise in
A method of adjusting the plate-like guide bodies 5A to 5E and rotary guide bodies 6, in the sheet guide apparatus having the above arrangement, in accordance with the thickness and type of the sheet will be described. First, a method that does not perform adjustment with the stay 7 will be described.
When guiding a thin sheet, the plate-like guide bodies 5A to 5E and rotary guide bodies 6 guide the sheet. More specifically, adjustment of setting the gap between the guide surfaces 5d of the plate-like guide bodies 5A to 5E and the upper surface of the sheet P in accordance with the sheet thickness, and adjustment of adjusting the plurality of rotary guide bodies 6 separately by the individual rotary body adjusting devices to set the gap between the outer surfaces of the rotary guide bodies 6 and the feedboard 2 in accordance with the sheet thickness, are performed.
This will be described in detail. The knobs 16a of the fixing bolts 16 of the support devices 10A and 10B are rotated to loosen the fixing bolts 16. After that, the adjusting bolts 11 (
Subsequently, the fastened lock nut 32b (
When guiding a sheet such as a film the surface of which can be damaged easily, or when stiff sheets such as thick sheets are to be conveyed to overlap like scales, the sheets are guided by only the rotary guide bodies 6 and not by the plate-like guide bodies 5A to 5E. More specifically, after loosening the knobs 16a of the fixing bolts 16 of the support devices 10A and 10B by rotating, the adjusting bolts 11 are rotated to move the moving bodies 12 upward, as shown in
Because of the presence of the notches 5c of the plate-like guide bodies 5A to 5E, the plate-like guide bodies 5A to 5E can be moved upward without interfering with the respective rotary guide bodies 6. By this adjustment, the sheet is guided by only the rotary guide bodies 6 and accordingly is not damaged. Even when sheets are conveyed to overlap like scales, the rotary guide bodies 6 can press a preceding sheet by point contact. Thus, the next sheet can be reliably guided to the front lays 3.
First, the gap between all the outer surfaces of the respective rotary guide bodies 6 and the feedboard 2 is adjusted to be constant by the adjusting bolts 32.
When changing thin sheets (thin paper) to thick sheets (thick paper), the stay 7 is pivoted to adjust all the rotary guide bodies 6 simultaneously. More specifically, referring to
At this time, if the sheet to be guided is an easily damaged sheet, if thick sheets are to be conveyed to overlap like scales, or if guide by the plate-like guide bodies 5A to 5E is not necessary, further adjustment is performed so the plate-like guide bodies 5A to 5E will not come into contact with the sheet. More specifically, after loosening the knobs 16a of the fixing bolts 16 of the support devices 10A and 10B by rotation, the adjusting bolts 11 are rotated to move the moving bodies 12 upward, as shown in
When the sheet is thin, the stay 7 is pivoted to adjust all the rotary guide bodies 6 at once simultaneously.
At this time, if the gap between the plate-like guide bodies 5A to 5E and the feedboard 2 is not set in accordance with the sheet thickness, the plate-like guide bodies 5A to 5E are adjusted to match the sheet thickness. More specifically, after loosening the knobs 16a of the fixing bolts 16 of the support devices 10A and 10B by rotation, the adjusting bolts 11 are rotated to move the moving bodies 12 in the vertical direction, as shown in
When guiding the thin sheet with only the plate-like guide bodies 5A to 5E, first, the stay 7 is pivoted in accordance with the method described above to adjust all the rotary guide bodies 6 at once simultaneously so as not come into contact with the sheet. Subsequently, the plate-like guide bodies 5A to 5E are adjusted to match the sheet thickness. More specifically, after loosening the knobs 16a of the fixing bolts 16 of the support devices 10A and 10B by rotation, the adjusting bolts 11 are rotated to move the moving bodies 12 downward, as shown in
According to this embodiment, wrinkles formed in the sheet P by the guide surfaces 5d of the plate-like guide bodies 5A to 5E can be corrected. Even if the sheets P are conveyed to overlap like scales, a preceding sheet can be pressed by the rotary guide bodies 6 by point contact, so that the next sheet can be reliably guided to the front lays 3. Since the guide surfaces 5d of the plate-like guide bodies 5A to 5E are separated from the upper surface of the sheet P and the sheet is guided by only the rotary guide bodies 6, the sheet P will not be damaged.
In this manner, since the sheet P can be guided by the rotary guide bodies 6 and/or plate-like guide bodies 5A to 5E in the vicinities of the front lays 3, the sheet P can be reliably guided to the front lays 3. When adjusting the rotary guide bodies 6 and/or plate-like guide bodies 5A to 5E, because of the presence of the notches 5c of the plate-like guide bodies 5A to 5E, the plate-like guide bodies 5A to 5E will not interfere with the rotary guide bodies 6.
According to this embodiment, the notches 5c form space portions. Alternatively, holes may form space portions. Although the plate guide member is divided into five pieces, the plate guide member may comprise one piece or a plurality of pieces other than five pieces. Although the present invention has been described by applying a sheet guide apparatus to a printing press, the sheet guide apparatus can be applied to a coating machine, a testing machine which tests a sheet-type object, a laminate machine, an embossing machine, a punching machine, or the like.
As has been described above, according to the present invention, if an appropriate guide body is selected in accordance with the type of the sheet-type object, the sheet can be reliably guided to the front lays without being damaged.
Number | Date | Country | Kind |
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237824/2007 | Sep 2007 | JP | national |